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Army Bunker Final Report 2
Army Bunker Final Report 2
A PROJECT REPORT
Submitted by
E.KALYANASUNDRAM (810414103069)
T.M.MANIKANDAN (810414103086)
T.PERIYASAMY (810414103107)
R.RAJKUMAR (810414103334)
of
BACHELOR OF ENGINEERING
IN
CIVIL ENGINEERING
OCTOBER 2017
BONAFIDE CERTIFICATE
SIGNATURE SIGNATURE
We extend our thanks to our Principal Dr. S.DURAIRAJ., for making this
project a successful one.
We extend our sincere thanks to Ms. P.DIVYA M.E, Assistant Professor for
her guidance and making us to carry out the project on time and bring this report to
shape.
We thanks to all our faculty members, without whom this project would
have been a distant reality .We also thanks our non-teaching staff for their support
in completing this project successfully.
We hereby sincerely record our gratitude to our parents as they are our first
teachers. Finally we thank all our friends who directly or indirectly helped us in
our endeavors.
ARMY BUNKER
CHAPTER-1
1.1. INTRODUCTION
Trench bunkers are small concrete structures, partly dug into the ground. Many artillery
installations, especially for coastal artillery, have historically been protected by extensive bunker
systems. Typical industrial bunkers include mining sites, food storage areas, dumps for materials,
data storage, and sometimes living quarters. When a house is purpose-built with a bunker, the
normal location is a reinforced below-ground bathroom with fibre-reinforced plastic shells.
Bunkers deflect the blast wave from nearby explosions to prevent ear and internal injuries to
people sheltering in the bunker. Nuclear bunkers must also cope with the under pressure that
lasts for several seconds after the shock wave passes, and block radiation.
A bunker's door must be at least as strong as the walls. In bunkers inhabited for
prolonged periods, large amounts of ventilation or air conditioning must be provided. Bunkers
can be destroyed with powerful explosives and bunker-busting warheads.
ETYMOLOGY
The word bunker originates as a Scots word for "bench, seat" (recorded 1758, alongside
shortened bunk "sleeping berth"). The word possibly has a Scandinavian origin: Old Swedish
bunke means "boards used to protect the cargo of a ship".[3] A sense of "earthen seat" is recorded
1805, with the spelling "boncure" from whence the use to refer to sand traps in golf (by 1824).
In German, the word came to be applied for dug-out military shelters in the World War I
period and came to be used by the Germans to describe bombproof shelters both above ground as
in Hochbunker and below ground as in the Fhrerbunker. The military sense of the word was
imported into English during World War II, at first in reference to specifically German dug-outs;
according to the Oxford English Dictionary, the sense of "military dug-out; a reinforced concrete
shelter" is first recorded on 13 October 1939, in "A Nazi field gun hidden in a cemented 'bunker'
on the Western front". All the early references to its usage in the Oxford English Dictionary are
to German fortifications. By 1947 the word was familiar enough in English that Hugh Trevor-
Roper in The Last Days of Hitler was describing Hitler's underground complex near the Reich
Chancellery as "Hitler's own bunker" without quotes around the word bunker.
TYPES
1 Trench
2 Artillery
3 Industrial
4 Personal
5 Munitions storage
1. Trench
This type of bunker is a small concrete structure, partly dug into the ground, which is
usually a part of a trench system. Such bunkers give the defending soldiers better protection than
the open trench and also include top protection against aerial attack (grenades, mortar shells).
They also provide shelter against the weather. Some bunkers may have (partially) open tops to
allow weapons to be discharged with the muzzle pointing upwards (e.g. mortars and anti-aircraft
weapons).
The front bunker of a trench system usually includes machine guns or mortars and forms
a dominant shooting post. The rear bunkers are usually used as command posts or Tactical
Operations Centers (TOCs), for storage and as field hospitals to attend to wounded soldiers.
2. Artillery
Many artillery installations, especially for coastal artillery, have historically been
protected by extensive bunker systems. These usually housed the crews serving the weapons,
protected the ammunition against counter-battery fire, and in numerous examples also protected
the guns themselves, though this was usually a trade-off reducing their fields of fire. Artillery
bunkers are some of the largest individual pre-Cold War bunkers. The walls of the 'Batterie Todt'
gun installation in northern France were up to 3.5 m thick,[9] and an underground bunker was
constructed for the V-3 cannon.
3. Industrial
Typical industrial bunkers include mining sites, food storage areas, dumps for materials,
data storage, and sometimes living quarters. They were built mainly by nations like Germany
during World War II to protect important industries from aerial bombardment. Industrial bunkers
are also built for control rooms of dangerous activities, e.g. tests of rocket engines or explosive
experiments. They are also built in order to perform dangerous experiments in them or to store
radioactive or explosive goods. Such bunkers also exist on non-military facilities.
4. Personal
When a house is purpose-built with a bunker, the normal location is a reinforced below-
ground bathroom with large cabinets[citation needed]. One common design approach uses fibre-
reinforced plastic shells. Compressive protection may be provided by inexpensive earth
arching[citation needed]. The overburden is designed to shield from radiation.[citation needed] To
prevent the shelter from floating to the surface in high groundwater, some designs have a skirt
held-down with the overburden.[10] It may also serve the purpose of a safe room.
5. Munitions storage
Munitions storage bunkers are designed to securely store explosive ordnance, and contain
any internal explosions. The most common configuration for high explosives storage is the igloo
shaped bunker. They are often built into a hillside in order to provide additional containment
mass.
A specialized version of the munitions bunker called a Gravel Gertie is designed to
contain radioactive debris from an explosive accident while assembling or disassembling nuclear
warheads. They are installed at all facilities in the US and UK which do warhead
assembly/disassembly, the largest being the Pantex plant in Amarillo, TX, which has 12 Gravel
Gerties.
Design
1. Blast protection
2. Nuclear protection
3. General features
1. Blast protection
Bunkers deflect the blast wave from nearby explosions to prevent ear and internal injuries
to people sheltering in the bunker. While frame buildings collapse from as little as 3 psi (0.2 bar)
of overpressure, bunkers are regularly constructed to survive several hundred psi (over 10 bar).
This substantially decreases the likelihood that a bomb (other than a bunker buster) can harm the
structure.
The basic plan is to provide a structure that is very strong in physical compression. The
most common purpose-built structure is a buried, steel reinforced concrete vault or arch. Most
expedient (makeshift) blast shelters are civil engineering structures that contain large buried
tubes or pipes such as sewage or rapid transit tunnels. Improvised purpose-built blast shelters
normally use earthen arches or vaults. To form these, a narrow (1-2 meter) flexible tent of thin
wood is placed in a deep trench (usually the apex is below grade), and then covered with cloth or
plastic, and then covered with 12 meter of tamped earth.
A large ground shock can move the walls of a bunker several centimeters in a few
milliseconds. Bunkers designed for large ground shocks must have sprung internal buildings to
protect inhabitants from the walls and floors.
2. Nuclear protection
Nuclear bunkers must also cope with the underpressure that lasts for several seconds after
the shock wave passes, and block radiation. Usually these features are easy to provide. The
overburden (soil) and structure provide substantial radiation shielding, and the negative pressure
is usually only 1/3 of the overpressure.
3. General features
The doors must be at least as strong as the walls. The usual design is a trap-door, to
minimize the size and expense. To reduce the weight, the door is normally constructed of steel,
with a fitted steel lintel and frame. Very thick wood also serves, and is more resistant to heat
because it chars rather than melts. If the door is on the surface and will be exposed to the blast
wave, the edge of the door is normally counter-sunk in the frame so that the blast wave or a
reflection cannot lift the edge. A bunker should have two doors. Door shafts may double as
ventilation shafts to reduce digging.
Bunkers must also protect the inhabitants from normal weather, including rain, summer
heat and winter cold. A normal form of rainproofing is to place plastic film on the bunker's main
structure before burying it. Thick (5-mil or 0.13 mm), inexpensive polyethylene film serves quite
well, because the overburden protects it from degradation by wind and sunlight.
Countermeasures
Bunkers can be destroyed with powerful explosives and bunker busting warheads. The
crew of a pillbox can be killed with flamethrowers. Complex, well-built and well-protected
fortifications are often vulnerable to attacks on access points. If the exits to the surface can be
closed off, those manning the facility can be trapped. The fortification can then be bypassed.
Famous installations
Famous bunkers include the post-World War I Maginot Line on the French eastern
border and Czechoslovak border fortifications mainly on the northern Czech border facing
Germany (but to lesser extent all around), Fort Eben-Emael in Belgium, Alpine Wall on the
north of Italy, World War II Fhrer bunker and in Italy, industrial Marnate's Bunker, the V-
weapon installations in Germany (Mittelwerk) & France (e.g. La Coupole, and the Blockhaus
d'perlecques) and the Cold War installations in the United States (Cheyenne Mountain
Complex, Site R, and The Greenbrier), United Kingdom (Burlington), Sweden (Boden Fortress)
and Canada (Diefenbunker). In Switzerland, there is an unusually large number of bunkers
because of a law requiring protective shelters to be constructed for all new buildings since 1963,
as well as a number of bunkers built as part of its National Redoubt military defense plan. Some
of Switzerland's bunkers have since become tourist attractions housing hotels and museums such
as Sasso San Gottardo Museum.
The Soviet Union maintained huge bunkers (one of the secondary uses of the very deeply
dug Moscow Metro and Kiev metro systems was as nuclear shelters). A number of facilities were
constructed in China, such as Beijing's Underground City and Underground Project 131 in
Hubei; in Albania, Enver Hoxha dotted the country with hundreds of thousands of bunkers.
CHAPTER 2
SYNOPSIS
Planning analysis and designing of Army Bunker building is our project which is to
propose at perambalur.
Weapon room
Sunken
Meeting Hall
Gym
Bed Room
Food Store
Power Room
Communication Room
Medical Area
BRIEF METHODOLOGY:
Drafting method for design the plan is by Archicad. The framed type of construction is
used for the construction and the designing of structure is carried out by limit state method with
the IS 456: 2000 code book. The analysis is carried out by using limit state method staad pro.
The center line method of estimation is carried out for calculating the quantity and the
rates are adapted from the current government rates .The availability of men and materials is in
local itself.
EXPECTED OUTCOME:
The plan and structural elements are designed using limit state method staad pro and the
reinforced details has been obtained slabs and foundation has been designed using staad .This
project helps us in exploring knowledge about planning analyzing and designing a guest house
building.
CHAPTER 3
REPORT WRITING
NECESSITY:
AVAILABILITY OF LABOURS:
Experienced and skilled labours such as Mason, Carpenters and Painters are available in
Perambalur.
AVAILABILITY OF MATERIALS:
All the materials are available locally in Perambalur and around available in local.
ADMINISTARTIVE APPROVALS:
SCHEDULE OF RATES:
The rates of adapted as per the current P.W.D schedule of rates 2017-2018 of Perambalur
and prevailing market rates.
CHAPTER 4
LIST OF NOTATIONS
SV = Spacing of stirrups.
V = Shear force.
W = total load.
Wu = Factored load.
BV = Basic value.
Mf = Modification factor.
FU = Factored live load.
Le = Effective length.
P = Axial load
L = clear span
M = Modular ratio
# = Diameter of bars
SC = Stress in concrete
Ss = Stress in steel
STAAD SYMBOLS
Mz = Bending moment
Fy = Shear force
VY = Shear strength
LD = Length of beam
IR = Interaction ratio
CHAPTER 5
DATA:
fck = 25 N / mm2
fy = 415 N / mm2
Thickness of cover = 15 mm
Dia of bar = 10 mm
ly/lx = 6000/2500
= 2.4>2
= 315.78say 320 mm
D= 320+15+ (10/2)
= 340 mm
EFFECTIVE SPAN:
= 6000 + 300
= 6300 mm
= 6000 +320
= 6320 mm
LOADING (w):
= 1 KN /m
= 1 x 1 x 0.34 x 25
= 8.5 KN / m
= 18.75 KN / M
FACTORED MOMENT:
Mu =Fd Leff2/8
= (18.75 x 6.302)/8
= 93KNm
= 93 x 106Nmm
Mulim = Mu
Mulim = Qu bd2
D = 190 + 15 + (10 / 2)
=210 mm
Final d = 320 mm
D = 340 mm
AREA OF STEEL (MAIN REINFORCEMENT - Ast):
Mulim = Qu bd2
= 282.62 x 106Nmm
Mu <Mulim
93x 106= 0.87 x 415 x Ast x 320 x (1 ((415 x Ast) / (25 x 1000 x 320)))
S = ( ast/ Ast ) b
= 93.3 mm say 90 mm
Spacing limit:
(ii) 300 mm
= 408 mm2
S = ( ast/ Ast ) b
Spacing limit:
(ii) 300 mm
CURTAILMENT:
50% rods are curtailed at 0.1 Lex from face of the support.
= 630 mm
Vu = (Fdleff) / 2
= (18.75 x 6.3) / 2
= 59 KN
Shear force
v = Vu / bd
= 0.18 N / mm
= 436.33 mm2
= 0.13 %
% Ast c
0.15% 0.28
c = 0.28 N / mm2
K c = 1 x 0.28
= 0.28 N / mm2
v<c<c max
Ast = (ast/s) b
= 872.66 mm2
= 0.27 %
MF = 1.5
=150 mm
davailable<dprovided
Design is safe.
5.2 DESIGN OF SINGLY REINFORCED BEAM:
= 6000 + 300
= 6300 mm
fck = 25 N/mm
fy = 415 N/mm
Qu = 2.97
xumax/d= 0.53
Assumeb = 300 mm
d = 360 mm
D = 400 mm
le = 6000 + 300
= 6300 mm
d = le/10 = 6000/10
= 600.0 mm
D = 600 + 40
= 640 mm
b = 2d/3 = (2 x 600)/3
= 400 mm
LOAD CALCULATION:
= 3.75 KN/m
= 1.25 x 0.05 x 20
= 1.25 x 0.15 x 25
= 0.23 x 3 x 19
= 22.79KN/m
= 34.18KN/m
Mu = (Fdleff2)/8
= (34.18 x 6.3002)/8
= 169.5KNm
= 169.5 X 106Nmm
SIZE OF BEAM:
Equate Mulim = Mu
Mu = Qu x (2/3)d x d2
= 440 mm
d = 440mm <600 mm
Hence safe.
D= 440 + 40 = 480 mm
b= 2d/3 = (2 x 440)/3
Mulim = Qubd2
= 172.49 x 106Nmm
Mu<Mulim
169.5x 106 = 0.87 x 415 x Ast x 440 x (1-((415 x Ast)/(25 x 300 x 440)))
Check
xumax/d = 0.53
= 2315.28 mm2
= 1743.91/(( x 242)/ 4)
= 1809.55 mm2
Ast hanger bar = 20% of Ast
= 361.8 mm2
= 35% of Ast
= (35 x 2714.33)/100
= 633.15 mm2
These bar are provided at 0.25 le from the face of the support.
= 0.25 x 6300
= 1575 mm
CURTAILMENT
= 504 mm
Vu = (Fdleff)/2
= (34.18x 6.300)/2
= 107.66 KN
NOMINAL SHEAR STRESS:
v = Vu/bd
= 0.81 N/mm2
= 0.48%
At IS 456-2000
%Ast c
0.25 0.23
0.50 0.31
v>c<cmax
Vus = Vu - cbd
= 68 KN
Assume10mm diabar at 2 legged vertical stirrups.
(ii) Sv = 300 mm
= 330 mm
= 1.37%
=168.89
= 190 curve
davailable<deff
fck = 25 N/mm2
fy = 415 N/mm2
Length of column l = 3 m
= 0.65 x 3= 1.95 m
= 1950 mm
SLENDERNESS RATIO:
= leff/D
= 1950/500
= 3.9< 12
MINIMUM ECCENTRICITY:
= (3000/500)+(500/30)
= 22.66 mm
= (3000/500)+(400/30)
= 19.33 mm
LOAD CALCULATION:
= 3 x 0.4 x 0.5 x 25
= 15 KN
Slab 1
= 14.06 KN
= 4.68 KN
= 15 KN
Slab 2
= 3.5 KN
= 1.17 KN
Live load = () x 1.5 x 1.25 x 4
= 3.75 KN
Total load = self wt of column +total load of slab+ total load of beam
= 42.14+33.74+16.5+72.09
= 164.47KN
Pu = 0.4fckAc+0.67fyAsc
Ac = Ag-Asc
Ag = bD = 400 x 500
Asc = -6540.94mm2
Ac = 200 x 103-(6540.94)
= 193.45 x 103mm2
= 3753.20 x 103 N
= 3753.20 KN >246.70KN
Hence safe.
= 3.27 %
Cover = 40 mm
Dia of bar = 22 mm
SPACING:
S =(500-(40+40+(22/2) +(22/2)))/2
S = (400-(40+40+(22/2) +(22/2)))/2
LATERAL TIES:
(b) Pitch
(ii) 16 x 22 = 352 mm
(iii) 300 mm
Given data
Qu = 2.76
= (10/100) x 164.47=16.44 KN
= 164.47+ 16.44
= 180.87 KN
= 1.2 m2
B x 1.5B = 1.2
B2 = 1.2/1.5 = 0.80
B = 0.80 m say 1.2m
= (164.47x 1.5)/2.4
= 102.79 KN/m2
PROJECTION OF FOOTING:
Long direction
= 148.17KNm
Short direction
Mu2 = 102.79 x 2 x 1 x (1 / 2)
= 102.79KNm
Mu = Qubd2
d = 440 mm
Cover = 50 mm
D = 440+50 =490 mm
TENSION REINFORCEMENT:
Long direction
Astmin = 0.12%bD
= (0.12/100) x 1200 x490
= 705.6 mm2
Short direction
= 1176 mm2
= 2/1.2 =1.6
= 904.61 mm2
CHECK FOR DEVELOPMENT LENGTH:
Ld =0.87 Fy xdia / 4 x bd
= 773.69 mm
Hence ok.
Hence ok.
Long direction
= 215.85 KN
v = 215850/(2000 x500)
= 0.21 N/mm2
%Ast = 100Ast / bd
= 0.10%
K =1
c = 0.29 N/mm2
Kc = 0.29 N/mm2
Hence ok.
Short direction
= 61.67 KN
v = 61670/(1000 x440)
= 0.14 N/mm2
%Ast = 100Ast / bd
= 0.24 %
%Ast c
0.15 0.29
0.25 0.36
c = 0.35 N/mm2
At d/2 around the column. The critical section for punching shear is at a
distance of d/2= 440 /2= 220 mm.
= 940 mm x 840 mm
= 165.53 KN
= 0.10 N/mm2
cz = kscz
= 400/500 = 0.8
cz = 0.25(fck)(1/2)
Hence ok.
= 2160 mm x 2260 mm
= 1.23 N/mm2
Hence ok.
= 79.5 KN/m2
Hence ok.
DESIGN OF STAIRCASE
Rise = 150 mm
Tread = 250 mm
SIZE OF STAIRCASE:
EFFECTIVE SPAN:
= 3.25 m
= 3.79 KN/m
FACTORED MOMENT:
Mu = Fd leff2/8
= 16.39 x 3.2502/8
= 21.63KNm
Mu = Mu lim
Mu lim = Qubd2
21.63 x 106 = 2.76 x 1000 x d2
dreq <dpro
Greatervalue d = 150 mm
D = 170 mm
AREA OF REINFORCEMENT:
Mu lim = Qubd2
Mu lim = 469.2 KN
21.63 x 106 = 0.87 x 415 x Ast x 150 (1- 415 x Ast / 25 x 1000 x 150)
Number of bars
Actual Ast = 6 x ( /4) x 102 = 471.23 mm2
SPACING:
3) 300 mm c/c
DISTRIBUTOR REINFORCEMENT
= 204 mm
SPACING:
2) 5d = 5 x 150 = 750 mm
3) 450 mm
CURTAILMENT:
= 26.63 KN
Nominal shearstressv = Vu/bd
= 26.63 x103/1000 x 150
v = 0.17 N/mm2
Hence ok.
Assume 10 mm dia
= 462 mm2
% of steel = 100Ast/bd
= 100 x462/1000 x 150
= 0.30 %
fs = 0.58 x fyAstreq/Astpro
= 0.58 x 415 x 418.80 /462
= 2158 say 240 curve.
M.F = 1.4 (by using 240 curve in graph)
davi = span/(BV x MF)
= 3250/32 x 1.4 = 72.5 mm say100 mm
dreq< d pro
Hence design is safe
Input Values
Footing Geomtery
Design Type : Calculate Dimension
Column Dimensions
Pedestal
Include Pedestal? No
Soil Properties
Design Calculations
Footing Size
Initial Length (Lo) = 3.281 ft
Min. area required from bearing pressure, Amin =P / qmax = 0.996 ft2
Along X Axis
Along Z Axis
Along Z Axis
Top Reinforcement Design
Along Z Axis
Minimum Area of Steel (Astmin) = 0.000 mm2
Smin <= S <= Smax and selected bar size < selected maximum bar size...
0 @ 0 in o.c.
Along X Axis
Smin <= S <= Smax and selected bar size < selected maximum bar size...
0 @ 0 in o.c.
CHAPTER
CONCLUSION
The planning of the was done only after having case study and review
different such project and also reference and interview with well known civil
engineering and architecture . This has enabled us to review of what we have
learnt, through this we were able to peep in and deal with the modern phases
concerning civil engineering such as analysis and design of structure in staad pro
and various other computer application which we consider as great success there
are also many other phases in the project like the environment part. By doing such
a project we have learnt to share our ideas and incorporator them in the project
which we hope has given the means for a good design. We worked as a term on the
lighter side, we have worked among each but learnt to sacrifice our personal
interest and put forth more work hours making small sacrifice on each of our part.
BIBLIOGRAPHY
The following books are referred for the design purpose for completion of
our project.
TEXT BOOKS:
CODE BOOKS: