Professional Documents
Culture Documents
EN
TECHNICAL
MANUAL
March 2017
NORD DRIVESYSTEMS Group
Headquarters and Technology Centre
near Hamburg
2
7production locations with cutting-edge technology produce gear units, motors,
inverters etc. for complete drive systems from a single source.
The map shown above is for information only and does not claim to be created or applicable to any legal purpose. For this reason, we do not
assume any liability for legality, correctness and completeness.
More than 3,500 employees throughout the world create customised solutions.
3
DRIVE SOLUTIONS
BY NORD DRIVESYSTEMS
NORD drive solutions
NORD motors
RELIABLE
n Reliable products
n Coordinated components
n Own development and production
FLEXIBLE
n Modular products
n Scalable functions
n Large range of drive units
n Complete drive solutions
n Integrated customer logistics
GLOBAL
n Globally networked organisation
n Local advice, assembly and service
4
CONTENTS
GEAR UNIT
Helical gear unit standard series 8
NORDBLOC. 1 helical gear units 10
Parallel shaft gear units 12
Bevel gear units 14
Aluminium bevel gear units 16
UNIVERSAL SI and SMI worm gear units 18
Helical worm gear units 20
Industrial gear units 22
Gear unit options 24
MOTORS
Electric motors 28
Motor options 32
INVERTERS
NORDAC START motor starters 36
NORDAC START frequency inverters 38
NORDAC FLEX frequency inverters 40
NORDAC PRO frequency inverters 42
NORDAC START motor starter field distribution systems 44
NORDAC LINK motor starter field distribution systems 46
Special options for decentralised inverters 48
Bus systems and Industrial Ethernet 49
TECHNICAL INFORMATION
nsdtupH surface treatment 50
Overview: Energy saving directives for motors 52
Installation position for helical gear units 54
Installation positions for bevel gear units 55
Installation positions for motors and terminal boxes 56
5
GEAR UNITS
FROM 10 TO 250 000 Nm
6
7
HELICAL IN-LINE GEAR UNITS
(Catalogue G1000)
8 GEAR UNITS
Helical gear units
SK 7 2
No options
(solid shaft, foot mounting)
Gear stages
Housing size
Special nomenclature:
n SK 33 = Standard series
n SK 33N = UNICASE series
B5 flange
Housing size
Special nomenclature:
n The number of digits corresponds to the number of gear stages;
exception SK0: These gear units have two stages.
n A 5 at the designation end (e.g. SK 225) indicates a reinforced
output side (shaft and bearings).
GEAR UNITS 9
NORDBLOC.1
(Catalogue G1012)
10 GEAR UNITS
NORDBLOC.1 helical gear unit
SK 5 7 3 .1 XZ
SK 8 7 2 .1 F
B5 flange
New design
Gear stages
NORDBLOC design
Housing size
GEAR UNITS 11
PARALLEL SHAFT GEAR UNITS
(Catalogue G1000)
12 GEAR UNITS
Parallel shaft gear units
SK 9 3 82 AZ SH
Shrink disc/cover
Hollow shaft/B14 flange
Parallel shaft gear units
Gear stages
Housing size
SK 1 2 82 VX
GEAR UNITS 13
HELICAL BEVEL GEAR UNITS
(Catalogue G1000)
14 GEAR UNITS
Bevel gear unit
SK 90 4 2 .1 AZ B
Fastening element
Hollow shaft/B14 flange
New design
Gear stages: 2 helical gear stages, 1 bevel gear stage
Housing size
Series 90
SK 90 5 3 .1
No options
(solid shaft, foot mounting)
New design
Gear stages: 3 helical gear stages, 1 bevel gear stage
Housing size
Series 90
GEAR UNITS 15
ALUMINIUM BEVEL GEAR UNITS
(Catalogue G1014)
16 GEAR UNITS
NORDBLOC.1 2-stage bevel gear units
SK 92 3 7 2 .1 AZ D
Torque support
Hollow shaft/B14 flange
New design
Gear stages: 1 helical gear stage,
1 bevel gear stage
NORDBLOC design
Housing size
Series 92
SK 93 6 7 2 .1 VF
18 GEAR UNITS
UNIVERSAL SI worm gear unit
SK 1 SI 75 / H10
GEAR UNITS 19
HELICAL WORM GEAR UNITS
(Catalogue G1000)
20 GEAR UNITS
Helical Worm Gear Units
SK 1 2 080
SK 4 2 125 AZ B H
GEAR UNITS 21
INDUSTRIAL GEAR UNITS
(Catalogue G1050)
22 GEAR UNITS
Industrial gear unit
SK 11 2 07 A F IEC CC 225LP/4
Motor designation
Cooling options
(CC, fan, etc.)
Adapter options
(IEC, NEMA, MSW, MSF...)
Additional output options
(FK, VL VL2...)
Additional options
(G, D, H, B...)
IGU series
Gear stages
(2-3 = parallel gear units)
(4-5 = bevel gear units,
Number -1 = gear stages)
Housing size
GEAR UNITS 23
GEAR UNIT OPTIONS
DESIGNATION MEANING
Without Solid shaft, foot mounting
A Hollow shaft
D Torque support
E Single stage
MK Motor bracket
R Integrated backstop
V Solid shaft
VL Reinforced bearings
26
27
ELECTRIC MOTORS
(Catalogue M7000)
Standard motors
n Sizes 63 to 225 and bigger
n 2, 4, 6 pole and switched pole
variants
n IP55/IP66
n 3-phase and 1-phase motors
up to 1.5 kW (50 Hz)
n IE3 motors above 0.12 kW
(Size63)
IE4 synchronous motors and
asynchronous motors
n Extensive options possible
n ISO F used according to B
(H as option)
n Suited for inverter operation
n High overload reserves
n ATEX-compliant variants
Power 0.12 - 1,000kW
28 MOTORS
IEC motors
SK 100 L H / 4 RD
MOTORS 29
ELECTRIC MOTORS
(Catalogue M7010)
Smooth motors
n Sizes 80, 90, 100
n IP66 / IP69K (optional)
n Aluminium motors
n nsd tupH treatment (optional)
30 MOTORS
Smooth motors
SK 100 L H / 4 HM
Motor type
Poles
Efficiency class
Power range
Size (frame size)
MOTORS 31
MOTOR OPTIONS
DESIGNATION MEANING IE2/IE3 IE4 AR KR CUS
Brake/brake torque +
BRE +
sub-options
DBR + Double brake + suboptions
RG * Corrosion protected version
SR * Dust and corrosion protected version
IR * Current relay
FHL * Lockable manual release
HL Manual brake release
MIK Micro switch
AS55 Outdoor installation
* not with DBR
BRB Standstill heater/brake
NRB1/2 Noise-reduced brake
ERD External earth terminal
TF Thermistor, PTC resistor
TW Thermostat, bimetallic switch
SH Standstill heating
WU Silumin rotor
Z Heavy fan, cast-iron fan
WE + 2nd shaft end
HR Handwheel
RD Protective shield
RDT Protective shield, textile fan cowl
RDD Double fan-cowl
AS66 Outdoor installation
OL Without fan
OL/H Without fan, without cover
32 MOTOR OPTIONS
DESIGNATION MEANING IE2/IE3 IE4 AR KR CUS
KB Closable condensation hole
MS Motor plug connection
EKK One-piece terminal box
KKV Encapsulated terminal box
FEU Moisture protection insulation
TRO Tropicalised insulation
MOL Dairy version
Regulation Vereinigung Industrieller
VIK Kraftwirtschaft [Association of the
Industrial Power Industry]
F External fan
RLS Back stop
Incremental encoder
IG1 (IG11, 12)
1024 pulses
Incremental encoder
IG2 (IG21, 22)
2048 pulses
Incremental encoder
IG4 (IG41, 42)
4096 pulses
MG Magnetic incremental encoder
SL Sensor bearing
IG Incremental encoder
IG.P Incremental encoder with plug connector
IG.K Incremental encoder with terminal box
AG Absolute encoder
RE Resolver
OKA Without terminal box
MOTOR OPTIONS 33
DRIVE ELECTRONICS
ELECTRIC
UP TO 160 kWMOTORS
34
35
SK 135E/175E MOTOR STARTER
NORDAC START (Catalogue F3015)
NORDAC START
n Motor starter with soft start and reversing
function
n Integrated brake rectifier to control one brake
(BRE).
n Integrated Profibus or AS interface
n Wall or motor installation
n IP55 (optionally IP66 and IP69K)
n nsd tupH treatment (optional)
n Integrated line filter (EMC Class B)
n 2 digital inputs, 2 digital outputs
n Temperature sensor input (TF+/TF-)
n RS232 interface
Sizes 2
3~ 230V
Voltage
3~ 400V
Power 0.12 - 7.5kW
Economical
36 DRIVE ELECTRONICS
SK 135E/175E decentralised motor starter IP55/IP66
SK 135E - 301 - 340 - B - ASI - C(-NSD) for IP69K
Protection class:
Standard = IP55;
C = IP66
Communication:
ASI = AS interface;
PBR = PROFIBUS interface
EMC line filters: Class B =C1
Mains voltage: x23 = 230 V; x40 = 400 V
Number of mains phases:
3xx = 3-phase
Rated power (xx):
301 = 3.0 kW or 751 = 7.5 kW
Device type: (SK 135E or SK 175E)
DRIVE ELECTRONICS 37
SK 180E/190E NORDAC BASE
FREQUENCY INVERTER (Catalogue F3018)
NORDAC BASE
n Sensorless current vector control (ISD control)
n PLC functionality for drive-integrated functions
n Operation on standard RCD possible, leakage
current <16 mA
n AS interface integrated in SK 190E
n Energy-saving function
n Motor or wall-mounting
n IP55 (optionally IP66 or IP69K)
n nsd tupH treatment (optional)
n Integrated line filter (EMC Class C1 / C2)
n 2 analogue inputs, 3 digital inputs,
2 digital outputs
n Temperature sensor input (TF+/TF-)
n RS485 (Systembus/RS232 interface)
n Decentralised modules combined as a system
Sizes 2
1~ 115V
1~ 230V
Voltage
3~ 230V
3~ 400V
Power 0.25 - 2.2kW
n Compact frequency inverter
Economical
38 DRIVE ELECTRONICS
SK 180E/190E decentralised inverter
SK 180E - 750 - 340 - B - (-C) - XXX
DRIVE ELECTRONICS 39
SK 200E NORDAC FLEX
FREQUENCY INVERTER (Catalogue F3020)
NORDAC FLEX
n Sensorless current vector control
(ISD control)
n PLC functionality for drive-integrated
functions
n Integrated POSICON positioning control
n Safe stop with Safe Torque Off (STO) and
Safe Stop 1 (SS1) as per EN 61800-5-2
n ASM and PMSM motor operation
n Energy-saving function
n Motor or wall-mounting
n IP55 (optional IP66)
n AS interface integrated in SK22xE and
SK23xE
n Many bus systems based on field bus and
Industrial Ethernet
n Decentralised modules combined as a
system
Sizes 4
1~ 115V
1~ 230V
Voltage
3~ 230V
3~ 400V
Power 0.25 - 22kW
Versatile
40 DRIVE ELECTRONICS
SK 200E decentralised inverter
SK 200E - 550 - 340 - A - (-C)
Protection class:
without = IP55 (standard)
C = IP66
EMC line filters:
Class C2, A = C2
Mains voltage:
x12 = 115 V; x23 = 230 V;
x40 = 400 V
Number of mains phases:
1xx = 1-phase; 3xx 3-phase
Digits before decimal point for power:
0 = 0.xx; 1 = 0x.x0; 2 = 0xx.0
Rated power (xx):
550 = 0.55kW ... 222 = 22kW etc.
Device type SK 200E ... SK 230E and SK 205E ... SK 235E
DRIVE ELECTRONICS 41
SK 500E NORDAC PRO
FREQUENCY INVERTER (Catalogue F3050)
NORDAC PRO
n Sensorless current vector control (ISD control)
n PLC functionality for drive-integrated
functions, SK 520E and bigger
n optional: POSICON positioning
SK 530E and bigger
n optional: Safe stop with Safe Torque Off
(STO) and Safe Stop 1 (SS1) as per
EN61800-5-2 (for SK 510E and SK 530E)
n ASM and PMSM motor operation
n Energy-saving function
n High overload reserves (200%) for all power
ratings up to 160 kW
n Many bus systems based on field bus and
Industrial Ethernet
n CAN Open integrated for SK 511E and bigger
as option
n Integrated Class C1 line filter
n Alternative cooling systems, e.g. Cold Plate
Sizes 11
1~ 115V
1~ 230V
Voltage
3~ 230V
3~ 400V
Power 0.25 - 160kW
n Compact universal inverter
Versatile
42 DRIVE ELECTRONICS
SK 500E switch cabinet inverter
SK 500E 113 340 A
DRIVE ELECTRONICS 43
MOTOR STARTERS SK 155E/175E-FDS
FIELD DISTRIBUTOR NORDAC LINK
(Catalogue F3025)
NORDAC LINK
n All I/O, bus interface and power connections
in plug-in version for easy commissioning and
maintenance
n Extensive options such as key switch/
maintenance switch
n PLC functionality for drive-integrated
functions
n Wear-free fully electronic starting with
reversing function
n Functions compatible with modular
NORDACSTART
n Power range up to 3.0kW
n Type of enclosure IP65
n Simple commissioning and installation in the
field
n AS interface or PROFIBUS can be used
Sizes 1
Voltage 3~ 400V
Power 0.75 - 3kW
n FDS = Field Distribution System
Cost-efficient
44 DRIVE ELECTRONICS
SK 155E/175E-FDS Decentralised motor starter
SK 175E FDS 301 340 A
DRIVE ELECTRONICS 45
SK 250E-FDS FREQUENCY INVERTER
FIELD DISTRIBUTOR NORDAC LINK
(Catalogue F3025)
NORDAC LINK
n Power range up to 7.5kW
n Protection class IP65 (up to 3 kW), IP55
(size2)
n Simple commissioning and installation in the
field
n All I/O, bus interface and power connections
in plug-in version for easy commissioning and
maintenance
n Extensive options such as key switch/
maintenance switch, push button,
potentiometer
n PLC functionality for drive-integrated functions
n Functions compatible with modular
NORDACFLEX
n AS Interface
n Safe stop with Safe Torque Off (STO) and
Safe Stop 1 (SS1) as per EN 61800-5-2
n Many bus systems based on field bus and
Industrial Ethernet
Sizes 2
Voltage 3~ 400V
Power 0.75 - 7.5kW
Convenient
46 DRIVE ELECTRONICS
SK 250E-FDS decentralised frequency inverter
SK 250E FDS 301 340 A
DRIVE ELECTRONICS 47
SPECIAL OPTIONS FOR
DECENTRALISED INVERTERS
Plug connections
All connections designed for
simple handling, so that drives
can be very conveniently
configured and installed.
n Simple Plug & Play with all
common quick connection
plugs
n Mains and motor output plugs
n M12 plugs for sensors and
encoders
n Pre-assembled cables
Local control
Switches and buttons are located
directly on the drive units and
enable direct starting, stopping or
mode changes.
n Mains switch
n Selector switch for local or
remote control
n Start/Stop and
Forward/Reverse switch
data
Actuators
DRIVE ELECTRONICS OPTIONS 49
Sealed Surface Conversion System
50 TECHNICAL INFORMATION
Tests performed on surface-treated aluminium housing
components:
n ASTM D714 Blister formation
n ASTM D610-08 Corrosion
n ASTM D1654-08 Scratching
n ASTM B117-09 Salt spray test
n ASTM D3170 Gravelometer Test
n DIN EN ISO 9227 Salt spray mist test
n DIN EN ISO 2409 Cross-cut test
No flaking possible ++ ++
Corrosion resistant + ++ ++
Costs +
Weight ++ ++
Available products + +
Thermal conductivity + +
+ advantageous, ++ very advantageous, neutral,
disadvantageous, very disadvantageous
TECHNICAL INFORMATION 51
OVERVIEW: ENERGY SAVING
DIRECTIVES FOR MOTORS
Country IE kW Poles 2011 2012 2013 2014 2015 2016 2017
European 1 0.75 375 2,4,6 n n n n n n n
Union 2 0.75 375 2,4,6 n n n n n n n
Switzerland 0.75 7.5 2,4,6 n n n
3 7.5 375 2,4,6 n n n
Turkey
0.75 375 2,4,6 n
USA 1 0.75 150 2,4,6 n n n n n n n
2 0.75 150 2,4,6 n n n n n n n
0.75 185 8 n n n n n n n
160 260 6 n n n n n n n
160 375 2,4 n n n n n n n
3 0.75 150 2,4,6 n n n n n n n
0.75 375 2,4 n n
0.75 260 6 n n
0.75 185 8 n n
Canada 1 0.75 150 2,4,6 n n n n n n n
2 0.75 150 2,4,6 n n n n n n n
0.75 375 8 n n n n n
160 375 2,4,6 n n n n n
3 0.75 150 2,4,6 n n n n n
Mexico 1 0.75 150 2,4,6 n n n n n n n
2 0.75 375 2,4,6,8 n n n n n n n
3 0.75 375 2,4,6,8 n n n n n n n
The table shows the temporal development for the use of energy-
saving motors in different countries. The efficiency classes are based
on IEC 60034-30; country-specific designations can differ. For further
information, please refer to the NORD Flyer S4700 or www.nord.com
52 TECHNICAL INFORMATION
Country IE kW Poles 2011 2012 2013 2014 2015 2016 2017
Brazil 1 0.75 110 8 n n n n n n n
0.75 150 6 n n n n n n n
0.75 185 2,4 n n n n n n n
2 0.75 110 8 n n n n n n n
0.75 150 6 n n n n n n n
0.75 185 2,4 n n n n n n n
China 1 0.55 315 2,4,6 n n n n n n n
2 0.75 375 2,4,6 n n n n n
3 7.5 375 2,4,6
0.75 375 2,4,6
South Korea 1 0.75 200 2,4,6,8 n n n n n n n
2 45 200 2,4,6 n n n n n n n
18.5 200 2,4,6,8 n n n n n n n
0.75 200 2,4,6,8 n n n n n n n
37 200 2,4,6,8 n n n n n n n
15 200 2,4,6,8 n n
0.75 200 2,4,6,8 n
0.75 30 2,4,6,8 n n n
0.75 15 2,4,6,8 n n
3 37 375 2,4,6,8 n n
0.75 37 2,4,6,8 Planned for 2018
Australia 1 0.75 185 2,4,6,8 n n n n n n n
2 0.75 185 2,4,6,8 n n n n n n n
New Zealand
3
n Current requirements
n New installation and import prohibited
TECHNICAL INFORMATION 53
INSTALLATION ORIENTATIONS
HELICAL GEAR UNITS
M2
M6
M1
M5
M4
M3
54 TECHNICAL INFORMATION
INSTALLATION POSITIONS
BEVEL GEAR UNITS
M6
M2
M1
M5
M4
M3
TECHNICAL INFORMATION 55
INSTALLATION POSITIONS
FOR MOTORS AND TERMINAL
IM B5
IM B3
IM V1 IM V3
IM B7 IM V6
IM B14
IM V5 IM B6
IM V18 IM V19
IM B8
III 2
I I
4 II
3 1
I I
I
4
56 TECHNICAL INFORMATION
NOTES
57
COMPLETE DRIVE SOLUTIONS FROM
A SINGLE SOURCE
DER
ANTRIEB n Safe n Flexible n Global
58
Gear Unit
The
n Strong bearings
n Quiet running
n High power density
Motor
The
n High efficiency
n Global standards
n All operating conditions
Drive Electronics
The
n Compact design
n Simple commissioning
n Configurable
59
NORD DRIVESYSTEMS Group
Headquarters and technology centre
in Bargteheide, near Hamburg
Innovative drive solutions
for more than 100 branches of industry
Mechanical products
Parallel shaft, helical, bevel and worm gear units
Electrical products
IE2/IE3/IE4 motors
Electronic products
centralised and decentralised frequency inverters
and motor starters
7 production locations with cutting edge technology
for all drive components
Subsidiaries and sales partners
in 89 countries on 5 continents
Provide local component stocks, assembly centres,
technical support and customer service.
More than 3,500 employees throughout the world
create customised solutions.
www.nord.com/locator
Headquarters:
Getriebebau NORD GmbH & Co. KG
Part. No. 6091502 / 2817
Getriebebau-Nord-Strae 1
22941 Bargteheide, Germany
Tel. +49 (0) 4532 / 289-0
Fax: +49 (0) 4532 / 289-2253
info@nord.com, www.nord.com
Member of the NORD DRIVESYSTEMS Group