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ABSTRACT: The use of recycled tire rubber in a portland cement concrete (PCC) mixture is investigated as a
possible alternative for nonconventional PCC mixtures. This study is focused on the determination of the prac-
ticality of producing such mixes and evaluating their engineering properties. An experimental program was
developed to use two types of tire rubber (fine crumb rubber and coarse tire chips) in PCC mixtures. A control
PCC mix is designed using American Concrete Institute mix design methods, and three groups of rubberized
PCC mixes were developed by partially replacing the aggregate with rubber. Eight tire rubber contents were
used in each group. Mixes were tested in compressive and flexural strength in accordance to ASTM standards.
Results show that rubberized PCC mixes can be made and are workable to a certain degree with the tire rubber
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content being as much as 57% of the total aggregate volume. However, strength results show that large reductions
in strength would prohibit the use of such a high rubber content. It is suggested that rubber contents should not
exceed 20% of the total aggregate volume. A characteristic function that quantifies the reduction in strength for
rubberized concrete mixes was developed that could be useful for mix design purposes. Rubberized concrete
mixes may be suitable for nonstructural purposes such as lightweight concrete walls, building facades, and
architectural units. They could also be used as cement aggregate bases under flexible pavements. Fire hazards
are of major concern and need to be thoroughly investigated before recommendations for practical implemen-
tation are drawn.
The mineralogical composition of aggregate affects its crush- placed by crumb rubber.
ing strength, hardness, elastic modulus, and soundness, which Group B: Tire chips were used to replace coarse aggregate
in turn influence the strength and durability properties of hard- in this group. Similar to Group A, eight designated rubber
ened concrete. Existing concrete mix design methods, for ex- contents in the range of 5100% were used. Similar to
ample, the Portland Cement Association (Kosmatka and Pan- Group A, for the 100% rubber content, all coarse aggre-
arese 1990) or the American Concrete Institution (ACI) gate was replaced by tire chips.
(Standard 1991) are available for concrete mixtures con- Group C: In this group, both types of rubbers were used
taining normal aggregates. Once the aggregate matrix contains (crumb and chip). However, the criteria to replace sand
nontraditional components such as polymer additives, fibers, by crumb and the coarse by chips was maintained. Also,
iron slag, and other waste materials, special provisions would eight designated rubber contents were used (5100%).
be required to design and produce these modified mixes. At The rubber content was divided equally between the
present, there are no such guidelines for how to include scrap crumb and the chip. That is, for a 100% rubber content,
tire particles in PCC mixtures. crumb rubber replaced 50% of the sand volume and tire
The scope of this paper is limited to the development of the chips replaced 50% of the coarse aggregate volume. Thus,
rubberized concrete mixes and evaluation of its basic engi- in Group C, the maximum content of rubber replacement
neering properties. was 50% of the total aggregate volume.
MATERIALS AND CONCRETE MIX DESIGN
To unify the rubber content units, these designated percent-
The materials used to develop the concrete mixes in this ages for each group were transferred to percentages of the total
study were fine aggregate, coarse aggregate, tire rubber, and aggregate volume. The equivalent values of rubber content by
cement. The fine aggregate (sand) and the coarse aggregate total aggregate volume are listed in Table 2.
(gravel) were obtained from Brazos River. Two types of scrap
tire rubber were used, crumb rubber (Ultra Fine-GF 1), which
is a fine material with gradation close to that of the sand, and
tire chips (Tire Derived Fuel), which are produced by me-
chanical shredding and contain coarser particle sizes. Scrap
tire rubber materials were provided by Aranular Products of
Mexia, Tex. type I portland cement was used in all mixes. The
properties of fine and coarse aggregates were determined ac-
cording to ASTM standard test methods C 127, C 128, C 29,
and C 136. The gradation of tire rubber materials was deter-
mined based on the ASTM C 136 method. It was not possible
to determine the gradation curve for the tire chips, as for nor-
mal aggregates, because they are elongated particles that range
in size from about 10 to 50 mm (0.4 to 1.9 in.) Specific grav-
ities for the aggregate and rubber materials are listed in Table
1. Gradation curves are provided in Fig. 1.
A normal PCC mix with 35 MPa (5,000 psi) targeted com- FIG. 1. Sieve Analysis of Aggregate and Crumb Rubber
pressive strength was designed as a control mix following ACI
Standard 211.1 (Standard 1991). The mix required 0.48 wa- TABLE 2. Designated Rubber Contents for Rubberized
Mixtures
TABLE 1. Properties of Materials and Mix Design of PCC Con-
trol Mix Designated Rubber Contenta (%)
rubber content
Specific Weight Volume (%) Group A Group B Group C
Material gravity (kg/m3) (m3/m3) (1) (2) (3) (4)
(1) (2) (3) (4) Control mix 0.00 0.00 0.00
Coarse aggregate (gravel) 2.650 1,024.0 0.386 5 2.16 2.84 2.50
Fine aggregate (sand) 2.670 786.0 0.294 10 4.32 5.68 5.00
Portland cement (type I) 3.150 388.0 0.123 15 6.49 8.51 7.50
Water 1.000 186.0 0.186 20 8.65 11.35 10.00
Air voids n/aa n/aa 0.010 40 17.30 22.70 20.00
Crumb rubber 1.180 0.0 0.000 60 25.95 34.05 30.00
Tire chips 1.120 0.0 0.000 80 34.59 45.41 40.00
Total 2,384.0 1.000 100 43.24 56.76 50.00
a a
Not applicable. By total aggregate volume.
To evaluate mix properties, fresh concrete properties rate of increase in air content was almost the same for the
(slump, air content, and unit weight) were measured. For hard- three groups when rubber content was <30% of total aggregate
ened concrete, all mixes were tested for compressive and flex- volume. Interestingly, Group B (mixes with tire chips only)
ural strength after 7 and 28 days. The curing was standard had a lower air content than Group A (mixes with crumb
moist cure for both ages. The compressive strength test was rubber only) for rubber contents >30%. It is believed that this
performed on a cylindrical sample that was 152.4 mm in di- is a result of the extra compaction effort required for the Group
ameter and 304.8 mm in height in accordance to ASTM C 39. B samples at high rubber contents. In general, the air content
These large samples were preferred over the regular laboratory increased and the unit weight decreased uniformly. Fig. 2
samples, 101.6 mm in diameter and 203.2 mm in height, to shows that the unit weight data fits a perfect straight line for
allow a better representation of the material because, as men- all three groups.
tioned earlier, some of the tire chips particles were as long as Based on the fresh concrete properties, it is concluded that
50 mm. The flexural strength tests were performed on beams RPCC mixes are workable to a certain degree and they result
152.4 152.4 508.0 mm in accordance to ASTM C 78. in lighter-weight concrete mixes. Unit weight can be decreased
to as low as 75% of the normal concrete weight.
ANALYSIS OF RESULTS
Compressive Strength
Properties of Fresh Concrete
The results presented in Fig. 3 show a systematic reduction
Fresh concrete properties (slump, air content, and unit in concrete compressive strength with the increase of rubber
weight) are presented in Fig. 2. At rubber contents of 80% or content. The initial 28-day compressive strength of about 38
higher (40% by total aggregate volume), the slump was near MPa decreased to almost 3 MPa when full replacement of
zero and the mix was not workable by hand mixing. Samples coarse aggregate by rubber chips was made. For the mix with
at these high rubber contents had to be compacted using a crumb rubber replacement, the strength decreased to about 3.6
vibrator. The reduction in workability as indicated by the re- and 3.2 MPa for mixes with crumb and chip rubber replace-
duction in slump values at the higher rubber volumes increased ment, respectively. This represents about a 90% reduction in
the air contents and decreased the unit weights as shown in the 28-day strength when 100% of the aggregate volume is
Fig. 2. High values of air content were obtained at these high replaced by rubber. However, for the 7-day strength, the rate
rubber contents in spite of the added compaction effort. The of strength reduction was much less than that of the 28-day
208 / JOURNAL OF MATERIALS IN CIVIL ENGINEERING / AUGUST 1999
strength. As shown in Fig. 3, curves for all mix groups became the strength of the rubberized PCC mixtures. The third pos-
asymptotic to the horizontal, reaching a minimum strength sible reason for strength reduction is the fact that PCC strength
value of about 3 MPa. is dependent greatly on the coarse aggregate, density, size, and
Although strength reduction is certainly a negative property hardness (Mehta and Monterio 1993). Because the aggregates
that may hinder the use of rubber, one can see the positive are partially replaced by rubber, the reduction in strength is
effect in the form of the failure mode. It was observed in all anticipated.
tests that as rubber content increases, samples tend to fail grad-
ually in either conical or columnar shape failure mode [see Flexural Strength
photographs in Fig. 4(a) as one example]. The samples sus-
Results of bending or flexural strength of all designated con-
tained a much higher deformation than the control mix. With
crete mixes are presented in Fig. 5. Graphs in Fig. 5 show that
rubber content near 60%, the samples exhibited significant
the flexural strength decreased with the increase of the rubber
elastic deformation, which was retained on unloading. Thus,
content in a fashion similar to that observed in the compressive
flexibility and ability to deform elastically is increased signif-
strength. However, it was noticed that the initial rate of
icantly.
strength reduction was steeper than that of the compressive
By investigating the shape of failure and the cross section
strength. This is due to the weak bond between cement paste
of failed samples [Fig. 4(b)] the reasons for strength reduction
and rubber particles. When analyzing the failed samples vi-
in RPCC mixes can be hypothesized. First, because the rubber
sually, it was observed that rubber particles could be removed
particles are much softer (elastically deformable) than the sur-
from the cement paste by ones fingers. Furthermore, visual
rounding cement paste, on loading, cracks are initiated quickly
observations during testing indicated that beam samples of the
around the rubber particles in the mix, which accelerates the
rubberized mixtures had much higher deflections before failure
failure of the rubber-cement matrix. Secondly, due to the lack
than beam samples of the control mixture. Unfortunately, de-
of adhesion between rubber particles and the paste, soft rubber
flection data were not recorded.
particles may be viewed as voids in the concrete matrix. The
assumed increase in void content would certainly cause a re-
PROPOSED MODEL FOR STRENGTH REDUCTION
duction in strength. Eldin and Senouci (1993) discussed the
FACTOR (SRF)
latter assumption in more detail, where they resembled the
rubber content to the air content in its effect on the concrete To quantify the strength reduction of the RPCC mixtures in
strength. They developed a model based on an early analysis relation to the rubber content in the mix, an attempt was made
by Goodier (1933) to quantify the effect of voids or flaws on to simulate the strength reduction by a characteristic function
JOURNAL OF MATERIALS IN CIVIL ENGINEERING / AUGUST 1999 / 209
SRF values for their mixes. The plots in Fig. 6(b) show the
calculated SRF values of their strength data along with the
fitted SRF curves. The function parameters and its coefficient
of determination r 2 values are listed in Table 3 as well. From
these analyses, it is clear that the mixes tested in this study
are more sensitive to rubber content than those of Eldin and
Senouci. However, the SRF function seems to fit perfectly as
observed and as seen by its high r 2 values.
Analysis of the flexural strength data, presented in Fig. 7,
indicate that m value is as high as 17 for the 28-day flexural
strength. This high m value is due to few data points at low
rubber content. It is believed that these data points need to be
reconfirmed by further testing. Note that the 7-day flexural
strength SRF values did not show this high deviation at the
same rubber content. No published data were found in the
searched literature on the flexural strength of rubberized
mixtures, and therefore, checking on whether a high m value
is true is left for future investigation. The split tensile strength
data published by Eldin and Senouci (1993) were reanalyzed,
as was done for the compressive strength, and the results are
FIG. 4. Example for Illustration of RPCC Mixtures and Their
presented in Fig. 8. Again, the SRF function fits very well for
Mode of Failure the split-tensile strength.
DISCUSSION
and determine the parameters of this function by regression
analysis. Hence, an SRF is defined by the ratio of the strength The above analyses indicate that the general SRF model
of the PCC mixture containing rubber content R to the strength presented by (1) is adequate in estimating the expected reduc-
of the control mix. The assumption here is that mixes must tion in the mix strength on replacing aggregate with rubber by
have the same constituents and volumetric contents. In the volume. Thus, it is suggested that the proposed SRF function
rubberized mixes, rubber is replacing the aggregate by an is a characteristic function that can be used with any type of
equal volume. The rubber content R is a volumetric ratio by RPCC mix strength (as demonstrated with the split tensile
the total aggregate volume. At 0% rubber (control mix), SRF strength data developed by other researchers in Fig. 5 and
must equal unity. Thus, the SRF characteristic function must Table 3). All SRF data of the 28-day strength (compressive,
be a decreasing curvilinear function with a starting value of flexural, and split-tensile) were plotted together in Fig. 9. A
unity at zero rubber content. Close analysis of the data re- family of curves for (1) with varied m values is also plotted
vealed that such a function needs to be asymptotic to horizon- in Fig. 9. All curves have the same a value (0.10). The curves,
tal at high rubber content. These properties of the SRF char- as shown, confine all of the SRF data, except those of the
acteristic function are identified based on the observed data in flexural strength at low rubber content. With this exception,
Figs. 3 and 5. Several mathematical functions were investi- the SRF function fits very well.
gated including various degrees of polynomial functions. It A family of curves such as those in Fig. 9 can assist in
was found that the best mathematical function that can resem- the mix design of the rubberized concrete mixtures. For ex-
ble the trend of the strength reduction curves is in the form ample, if the rubber content is restricted to a practical high
level of about 20% of the aggregate volume, the expected SRF
SRF = a b(1 R)m (1) would be about 0.40 for an m value of 5 and an a value of
0.10. This means if the targeted strength of the mix is, for
with the condition that example, 20 MPa, the RPCC mix should be designed on the
a=1b (2) basis of 50 MPa (20/0.40 = 50). The key factor here is the
assessment of the parameter m, because it reflects the mix
where SRF = strength reduction factor; R = rubber content, sensitivity.
volumetric ratio by total aggregate volume; and a, b, and m = In view of the applicability of the rubberized mixes, rubber
function parameters. can be added as high as 4050% of the aggregate volume
The exponent m reflects the degree of curvature of the without major workability problems. However, severe reduc-
downward curve; hence indicating the sensitivity of the mix tion in strength prohibits the use of such high rubber contents
to the loss of strength with the rubber content. For example, in most applications. If the strength is not a major factor in
a mix with an m value of 2 is less sensitive than a mix with the design, for example, with lightweight concrete walls,
an m value of 4. building facades, or other building architectural units, the rub-
210 / JOURNAL OF MATERIALS IN CIVIL ENGINEERING / AUGUST 1999
FIG. 7. Relationship of Flexural SRF and Rubber Content FIG. 8. Relationship of Split-Tensile SRF and Rubber Content
[Based on Data Published by Eldin and Sencouci (1993)]
1. Rubberized PCC mixtures can be made using ground tire Studies of the durability of RPCC mixes, its fire resistance,
rubber in partial replacement by volume of normal fine and life cycle cost are needed before any recommendation can
or coarse aggregates. The workability of RPCC mixtures be made on their use in practice.
is dependent on the rubber content in the mix. Based on
the mix workability, an upper level of rubber content of ACKNOWLEDGMENTS
about 50% of the total aggregate volume may be used. This study was partially supported by the Texas Department of Trans-
2. Strength data developed in this investigation (compres- portation and Federal Highway Administration. The Civil Engineering
sive and flexural) and by others (split tensile) indicate a Department at the University of Idaho provided support in the preparation
systematic reduction in the strength with the increase of of this paper and for continued research on RPCC.
APPENDIX. REFERENCES Goodier, J. N. (1933). Concentration of stress around spherical and cy-
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Infrastructure: New Mat. and Methods of Repair, 919927. Intermodal surface transportation efficiency act of 1991, section 1038.
Biel, T. D., and Lee, H. (1994). Use of recycled tire rubbers in con- (1991). Public Law 102-240-Dec. 18, U.S. Department of Transporta-
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and Methods of Repair, 351358. Kosmatka, S. H., and Panarese, W. C. (1990). Design and control of
Collins, R. J., and Ciesielski, S. K. (1994). Recycling and use of waste concrete mixtures, 13 Ed., Portland Cement Association, Skokie, Ill.
materials and by-products in highway construction. Synthesis of high- Mehta, P. K., and Monteiro, P. J. M. (1993). Concrete structure, prop-
way practice 199, Transportation Research Board, National Research erties, and materials, 2nd Ed., Prentice-Hall, Englewood Cliffs, N.J.
Council, Washington, D.C. Schimizze, R., Nelson, J., Amirkhanian, S., and Murden, J. (1994). Use of
Eldin, N. N., and Senouci, A. B. (1993). Rubber-tire particles as con- waste rubber in light-duty concrete pavements. Proc., ASCE 3rd Mat.
crete aggregate. J. Mat. in Civ. Engrg., ASCE, 5(4), 478496. Engrg. Conf., Infrastructure: New Mat. and Methods of Repair, 367374.
Epps, J. A. (1994). Uses of recycled rubber tires in highways. Synthe- Standard practice for selecting proportions for normal, heavyweight and
sis of highway practice 198, Transportation Research Board, National mass concrete (Standard 211.1). (1991). ACI manual of concrete
Research Council, Washington, D.C. practice, part 1, American Concrete Institute, Detroit, Mich.