喷气织机机械英文

HCP810 Air-Jet Weaving Machine (Mechanical Manual)
HCP810 Air Jet Weaving Machine
Instruction Manual
Thank you for choosing the Air Jet Weaving Machnie supplied by CMT-Hicorp Machinery
(Qingdao) Co.,Ltd; Before operatig, adjusting or manintaining , be sure to read this manual
carefully to understand.
The product implements FZ/T94058-2011.
This manual explains the Air Jet Weaving Machine in detailed aspects such as correct operation,
adjusting and maintenance , ect, it is an important parts same as other parts for supplying products,
and it must be kept well, we suggest to make copies and handover to related personnel, if you have
any doubt with this manual , please contact with us.
Specifications, photos and operating instructions in this manual are subject to change for
improvements without prior notice.
CMT-Hicorp shall take no responsibility for loss, damage, expense or claims for body injury
or property damage arising from incorrect usage which is not in accordance with the instructions
given in this manual .
1
About Air Jet Weaving Machinery Instruction Manual

This manual describes the operations and changeable devices of HCP 810.
There may be some discrepancies between the illustrations and descriptions in this manual and
the specifications of your machine, HCP810 instruction manual goes by the typical machine
specification. Depending upon your options and selections, the function panel display or
accessories many also differ; Whatever equipment you purchased, please operate according to
instruction manual.
Values given in this manual are reference values, they are not assured values.
This manual does not cover any content already sent to you as the Installation Guide.
For the group-control inverters, dobbies, positive cam shedding motions, and jacquard
machines, refer to each of the instructions manuals separately issued by the manufacturers.
Each chapter gives the outline of the mechanism and its sketch, which are followed by the
details consisting of description and photos/sketches.
1 Warnings
The Warning symbol is used in this manual , alerting you to a situation that might cause
serious injury or death to the operator if he or she does not follow the instructions in this
manual necessary to avoid any dangers in the machinery .
2 Caution
The Caution symbol is used in this manual, alerting you to a situation that might cause
minor injury or death to the operator if he or she does not follow the instructions in this manual
necessary to avoid any dangers in this machinery.
3 Note
The Note symbol is alerting you to possible substantial property damage if the operator fails to
follow the instructions in this manual.
2
Chapter 1 Safety
1. Safety Work
There is no such thing as a perfectly safe machine when

improper handling or ignoring precautions stands in the way.
Warning Any incorrect usage could possible result in a serious bodily
injury or death.
There are differences for equipment usage condition
Caution because of different operators. The operators could refer to this
manual to specify safety operational specifications for
movement, installation, operation, assembly, maintenance, etc to
assure safety production.
1.1 Rules for Installation Work
[ 1 ] Before Installation
1 Chek the safety rules and other safety work standards.
2 All related personnel study first to affairm work content and procedures.
3 For jobs requiring a group effort, choose a supervisor whose instructions should be followed
thoroughly by all.
4 Wear safety shoes.
5 Check the work places and their surroundings. If any unsafe point is found, take the
necessary action to make it safe.
1) When foundation bolts, power cable conduits

and air inlet piping are spread out before
installation make them clearly with signs so that
workers can avoid tripping or hitting the machine
and carriers against them during installation.
2) Covering the exhaust, piping, wiring and other

footing before installation.
3
[ 2 ] During Installation
[ 2.1 ] General Rules
1
Wearing a helmet and gloves during installation.
Never use gloves if there is the possibility of their
becoming caught in a rotating section of the
machine.
2
Never get oil or grease on the floor, since there can
cause slipping accidents.
3
Always provide a stable platform or scaffold for
those jobs in places too high to reach from the
floor.
4
Never climb onto a heavy hoised object nor get
under it.
5
Observe the following rules when conduting a grop
effort.If the weight exceeds 20 kg, two or more
workers should handle them.
[ 2.2 ] Transport
1
Before bringing in machinery, always prepare
well-maintenanced carriers.
Carriers Qty Specifications

Forklift (or
1 R/S150~190=3.5T
wrecker)
Hand lift 2 3.0 T or more

Small jack 2 1.5T or more
Wooden block 4 Approx 90x150x60mm
4
1
Never lift the machine or load any higher than
200 mm above the floor during transport.
2
Whenever inserting wooden blocks under the
machine,never let fingers get between the
machine and floor.
3
Always push hand carts when carrying loads.
Never pull them.
4
Fix the load with a rope if necessary , to
prevent the load from falling down during
transport.
5
When putting a lift beneath the machine, make sure
that its hook catches the place between the
back and front cross rails and balances it
right and left securely.
[ 2.3 ]
Unpacking and cleaning
WARNING
Never apply gasoline or other volatile cleaning
agents for cleaning.
1
Parts are coatedwith rust-preventive oil.Take
necessary action so they wil not slip when carrying
them.
2
When washing parts, use waterproof paper to
prevent the floor from becoming stained.
3
Never use trichloroethylene base cleaning fluid;
otherwise the painting will peel off or discolor.
4
Never put anything on the parts storage area,
passages , or footing area.
[ 2.4 ] Levelling work

1
When using a small jack, apply it to two
points underneath the front and back cross
5
rails and make sure that it catches them

securely.
2
When conducting a group effort, agree
before hand on works or gestures for giving
and confirming signals.
3
Whenever inserting fiber packings under the
bottom of the machines feet or removing
them during the leveling work, never let
fingers get between the packings and the
floor.
[ 2.5 ] Wiring work

1
Never allow non-qualified workers to carry out
connection or disconnection of the primary power
lines.
2
Before starting wiring work, be sure to check that the
main circuit breaker is open and the warning notice is
put up for all to see.
3
Before starting wiring work, make sure that the lines
are not alive or no voltage is applied to the lines.
1.2 Before Trial Running
[ 1 ] Area Around the Machine

1 Clear away bolts, nuts, tools and other unncesary things around , on and under the machine.
2 Check that all sections of the machine are securely tightened and the safety covers are on.
[ 2 ] Electrical Components
1 Check the grounding wires of the factory power supply are correctly connected to terminals
PE in the control boxes.
2 Check the wiring, routing and connection to the machine.
3 Check the rotating direction for :the main motor, drum motor, and electrical let-of motor.
Also check the rotating direction of forward/reverse inching.
4Check the functions of each of the stop motions and limit switches.
6
1.3 Rules for Safe Operation
[ 1 ] General Rules
[ 1.1 ]
Absolute precautions
Absolute precautions
1
Never allow non-qualified workers to carry out
connection or disconnection of the primary power
lines.
2
Never try live-wire operation when changing
the wiring on the machine.
3
Never start the machine without communicating
your intention to co-workers or without confirming
their answer to your signal.
4
Never touch rotating or operating parts until
the machine comes to a complete stop.
5
Never operate the machine in clothes which
could become entangled in the rotating parts.
6
Never remove any of the warning notice, caution
plates or instruction plates from the
machine, no matter what.
[ 1.2 ]
Handling abnormal situations
1
Always turn the power off before making any
adjustments or repairs to correct abnormalities
occurring during operation.
2
7
If you turn off the power, be sure to put up the

warning notice on the power switch.
3
The temporary warning notice (tag) should be
removed only by the person who put it up,
once it has become unnecessary.
[ 1.3 ] Other precautions
1
The supervisor should make sure that each
worker sufficiently observes all safety rules.
2
Observe the safety codes and regulations
enforced in individual countries.
8
[ 2 ] Precautions for Weaving

[ 2.1 ] Starting
1 When two or more workers are to handle operation, they must always commutate through
words or gestures before starting up the machine.
2 Before pressing any switches on the machine, be sure to identify them to prevent mistakes.
3 Holding down the INTERLOCK switch with your left hand and pressing any of the drive
switches with your right hand.
[ 2.2 ] During Weaving
(1)No one other than the person in charge must take recovery action if any of the electrical parts in
the control box operates so as to cause the machine in operation to either stop or become
non-workable.
(2)While the machine is in operation:
i) Never touch the running portion.
ii) Never open or remove any of the safety covers.
iii) Never try to remove yarn or fly.
(3) Do not operate the machine wearing these types of clothes, shoes, or hairstyles:
i) Loose fitting jacket
ii) Long sleeves with buttons
iii) Work cloths with buttons sticking out in front
iv) Sandal-type shoes
v) Necktie hanging in front
vi) Long hair worn loose or hanging in front
(4)Never put scissors or tools in a non-flap breast pocket.
(5)Never restart the machine without permission if it is stopped by:

i) A person in charge of maintenance
ii) A patrol inspector
iii) A person in charge of lubrication
iv) Other responsible people
6Never touch the main motor.Its surface

will be Hot depending upon the working
conditions. If any motor error occurs, the
temperature will go up.Touching an
overheated motor could cause a serious
hand burn.
9
(8) Put on a gauze mask in the weaving

room when the machine is in
operation. There will be a lot of
invisible fly, fleece or yarn particles
floating around.
9Put on a pair of ear plugs to protect

your ears from noise when working
around operating machines for a
long time.
1.4 Rules for Maintenance
[ 1 ] Before Maintenance Work

[ 1.1 ] Check the work procedure with co-workers in advance. Be sure to inform the operators that
the machine is to be stopped, and always put up the maintenance notice (specified by the plant) on
the power switches.
[ 1.2 ] Checking the jigs and tools
Select and inspect the jigs and tools for the job purpose. Use spanners and wrenches suitable for the
sizes and locations of bolts and nuts.
[ 1.3 ] Keeping things neat and tidy
Determine the storage location for disassembled parts, making sure that passages are clear for
operators.
[ 2 ] Precautions for maintenance people

(1) If you stop the machine for maintenance,
10
be sure to put up the warning notice saying

"DON'T TURN THE SWITCH ON.
(2) Never put tools or any items on top of the

machine whethere it is in operation or on
on halt.
3Never use compressed air for cleaning

your skin.
(4) Lubricant, paint, adhesive , sealant, or

detergent could damage skin and eyes. If
your skin or eyes become contaminated,
wash the affected part at once and get
appropriate medical care.
5For any work which culd damage the eyes,
always wear safety goggles.
[ 3 ] During Maintenance Work
Warning
For safety, be sure to turn off the machine before starting maintenance work. At the same time, be
sure to put up the maintenance notice (specified by the plant) on the switches.
[ 3.1 ] Basic maintenance procedure

(1) Stop the machine by pressing the STOP switch.
(2) Inch the machine so that the heald frames become aligned or leveled.
(3) Press the BRAKE RELEASE switch to make sure that the reed will not move. (In the case of the
electronic dobby, turning off the machine may turn the crank, resulting in collapsed patterns.
(4) Turn off the machine.
(5) Check that the machine is stopped and then start maintenance work.
11
[ 3.2 ] Basic rules for maintenance jobs with the power being ON
Warning
Jobs using the main motor brake or electrical signals should be carried out while the machine is
powered ON. For those jobs, observe the following:
(1) If you need to run the machine, inch it (in slow speed).
(2) When conducting a group effort to run the machine, agree beforehand on words or gestures for
giving and confirming signals. Always put up the maintenance notice (specified by the plant) on the
switches to prevent other persons from turning on or off the machine unexpectedly.
(3) For the dobby being used, be sure to observe the instructions given in [3.1], steps (2) and (3)
above in order to remove load from the machine before starting maintenance jobs. If the dobby is
used, an unbalanced load may be applied to the machine depending upon weaving structure. Under
such a condition, if the power to the machine is accidentally cut off due to lightning or any other
power failure, then the machine may idle. It is DANGEROUS.
[ 4 ] Lubrication
(1) Make sure that the machine has stopped before greasing of the bearings or gears.
(2) Always wipe up oil spilled on the floor after supplying oil to the oil bath.
(3) Waste oil drained from the oil bath should be disposed of in containers specified by the plant.
1.5 Rules for Operating or Checking the Electrical Devices
Warning
Even after the main switch on the control box is turned off, the group-control inverter power
is fed to the terminal board and the primary side of the magnet switch . Take extra care.
Optional SC inverter power will be cut off if you turn off the main switch .
(1) All operating and checking jobs must be carried out by persons with appropriate special
qualifications.
(2) Always turn off the main switch before opening the control box.
1) A hole to set a padlock that can be locked in the Off (disconnection) position is located on the
breaker cover. Set a padlock in the hole to lock it to the Off position.
2) Use our recommended padlock .
3) Never set a padlock in the On status. The breaker needs to trip if excess current runs. If you set a
padlock, the breaker cannot trip and poses a danger.
(3) After turning off the main switch, be sure to put up the warning tag "DON'T TURN THE
SWITCH ON" on the main switch.
(4) Handle an electrical component or part only when no power is supplied to it. Note that the
primary side terminals of the main switch are applied with a voltage even when it is turned off.
12
(5) Voltage application may be needed for checking control system functions. Be especially careful
when conducting such a job.
(6) Use the measuring devices and tools, all kept in proper condition.
(7) When connecting the power supply to the loom, always connect the protective wire , first to the
PE terminal. For disconnection, be sure to disconnect the protective wire last of all.
(8) During electrical installation work, the observer responsible for security of the workers must
absolutely, without fail, attend at the field. The observer should be limited to someone with
know-how concerning electrical troubles.
(9) Never try to modify an electrical unit or device because it may cause a malfunction or accident.
If it is inevitable, please consult with us.
(10) Precautions for disposal of components
Pay more attention to the disposal of electrical parts and wires, ect,separate them with the normal
waste.
13
2. Optical Safety Sensor
Its a kind of device for safety protection.If an operators hand or other body part breaks the
light beam between the light emitter1 and light receiver2 at the start of machine operation or when
the machine is in operation, the safety sensor detects the interruption and stops the machine
operation for safety.
The following two types of optical safety sensors are available:
Standard type: Works when the machine is in operation (during the pick finder operation also).
Pick finder type: Works only when the pick finder is in operation.
14
2.1 Position of the Light Emitter & Receiver
1Mount each of the light emitter 1 and receiver 2

into the corresponding safety bracket3 , the bracket is
fixed between two nuts. Then, fix each of 1 and 2 so
that the end of each internal nut becomes flush wth
ends of the corresponding light emitter 1 or receiver 2.
2Turn on power and check that left-hand light

emitter 1 emits light and red LED5 comes on. Also
check that right-hand light receiver 2 receives the light
and red LED 6 comes on. (These LEDs status indicates
that the machine is ready to run ).
3If LDE 6 of receiver 2 does not come on, because
of the center lines of the light emitter and receiver are
not aligned with each other. Correct the position of
safety bracket 3 holding light receiver 2.
Confirmation
1Shield the emitting side of emitter 1 and press
the START switch.
(2) Make sure that the machine can not be started and
that the message appears on the functional panel.
15
Chapter 2 Operation (GB Standards)
The machine is operated by pressing buttons.

There is main electric box C at the right back of the machine, left and right sides of the front are
equipped with the keyboard SL, SR and SM, electric cabinet and control keyboard configuration of
switch and botton are as below:
C Electric cabinet
1Main power switchesNF1NF2
2TEmergency stop button
SL Keyboards on the left side
2LEmergency stop button
3LOperational panal
4LControl panal
SRKeyboards on the right side
2REmergency stop button
3ROperational panal
SMCentral keyboardR/S 280 above
2MEmergency stop button
3MOperational panal
As above, there are 3 ~4 bottons for emergency stop. In addition, the signal light 5 at the middle
right indicates all reasons for stop.
16
2.1 HCP810 Operational Guidelines
The related personnel should be trained with

this guidelines before starting production.
[ 1 ] Signal Indicator
1Red
2Blue
3Orange
4Green
[ 2 ] Operational Switches
NO. Switches Functions
Start to operate
1 Operation
automatically
Press the button, make
Inching reverse reed reverse operation
2
operation to the pre-set weft
stop reverse angel.
3 Press this button,
maek the machine
Inching clockwise operate clockwise
operation with low speed ,
release switch, it can
stop slightly moving.
Forward 4 Make the machine
Stop
reverse stop as pre-set.
5 Interlock the button
start
Emergency Stop and machine, at this
condition, the
17
machine can not be

operated by press any
button
[3] weft by weft tube Methods between weft

feeder Weft
Winding the weft from bobbin to tensioner
Make the weft through tensioner.(Make sure that winding

weft and among the springs of tensioner).
If it is difficult to wind , the heddle hook should be used.
Wind from tensioner to weft accumulator
(4)Folding the weft into 20mm, make the weft entry

easier.
(5)Pressing this button and blowing air.( dont let go )
(6) When press the button, guide the weft head into the
weft accumulator.
Release this button when the weft going outside the arms.
18
[4] How to release weft or wind
weft
When the machine stop operation, this picture will
be showed. The number of each weft accumulator
wil be showed.
Release Weft
Release one circle

release one circle of weft in the
accumulator
spare volume preparing during operation
Release
Release the weft from
accumulator
Winding the Weft
Weft
Wei Winding the weft on
accumulator for some quantities.
19
[ 5 ] How to insert weft in nozzle

Insert the weft to series nozzles
Press button A and blow air, insert the weft in
series nozzles.
The weft of series nozzles is inserted in button

and the device showed as the following picture.
Insert the weft in main nozzle

Press button B and blow are, insert the weft in
main nozzle.
After Insert the weft of accumulator in series and
main nozzles , winding weft in accumulator,
operate the machine after confirmation.
Weft Insertion Procedures

(1)Folding the front weft into 20mm, make
insertin easier.
(2)Press this button.(hold tightly)
(3)Press button and insert the front weft into

main nozzle.

(4)Release this button when the weft is out from
main nozzle.
20
[ 6 ] How to handle weft stop

[ 6.1 ]
If the weft is inserted series and main nozzles
normally
Press inching reversal switch 2 , until reed reaches

the back position(pre-set reversal angle of pre-set
weft table)
If there is abnormal weft inside mouth, it

should be pulled out.
Preses switch1, operate machine.
21
[6.2]
If weft can not reach main nozzle or series
nozzles
(1) Press inching reversal switch2, until reed

reaches back position ((pre-set reversal
angle of pre-set weft table)
(2)If there is abnormal weft inside cloth, it

should be pulled out.
3 Touch weft releaseswitch,

loosen the winding weft in accumulator.
Press the button of series nozzles, make the

weft to insert in series nozzles.
22
5Press the main nozzle, make the weft

insert it
[ 6.3 ]
If the machine is operated 360 reversally,
the abnormal weft still can not be pulled
out.(Try to reduce the bad effect on the cloth)
1
Press the inching reversal switch2, until the
reed reaches the back position (pre-set the
reveral angle for weft stop on the functional
panel).
2 The abnormal weft can be pulled out
under normal condition. But when
the winding weft A (3) occurs,
abnormal weft B can not be pulled
out. When the machine operate
reverally, the abnormal weft A can be
pulled out, then operate reed
reversally for pulling weft B, the
serious starting bar many be
occurred. So under this condition,
the process (1) should be operated
firstly , then operate (3).
3 Pull the abnormal weft B , but the

winding weft A is not pulled out
completely, some left in the cloth,
the (4) procedures should be
operated.
4 Press inching clockwise switch 3,
until the reed reaches the back
position (about 1800). (It wont stop
if only pressing button).
5 Clockwise operate one circle and
pull out the abnormal weft A.
23
6 Press inching reversal switch 2, unitl

the reed reaches back position
(pre-set reversal angle on the weft
stop of functional panel).
7 Pull out abnormal weft B.

8 Press operational switch1 to operate
machine.
Notes: Press the inching reversal switch2 or
inching clockwise switch3 repeatedly, the
starting bar will be occurred. Dont use these
switches for other purposes.
2.2 button and signal

light(GB)
[ 1 ] Main Power Switch 1
(1)
The main power switch 1 is at the back of

main control box C,turn it on , the motor
circuit is connected with control circuit.
2After several seconds, the orange signal
light 5 is bright. (The orange light
flashing or other lights flashing indicate
selectrical fault).
3Never turn on the main power switch 1

at once after it is turning off, Waiting for
30 seconds to turn on again,
otherwise,the system cant operate
correctly.
[ 2 ] Emergency Stop Button

1There are three buttons for emergency
stop. (at back of cabinet C and on the
left and right button SL, SR)
2It is used for emergency stop with
interlock machine, it is not used for
normal stop.
3 Press this button to interlock
24
automatically.
4 When interlock is releasing, press
slightly the emergency stop button,
turn it clockwise .
If press this button during operation, the
machine will be stopped at abnormal
position. The interlock should be
released and pull out weft when the
machine is started once.( Chapter Five
Weft Picking Device)
[ 3 ]Operational Panel 3L,3R

There are 6 buttons on the left and right
operational panels 3L and 3R, the
position for two side is same , and the
buttons are flat.
Names of buttons are as follows:

Marks Names of buttons
a Two hands button switches
b Stop button
c Rotation button
d Manual rotation button
e Clockwise inching button
f Reversal inching button
g Interlock button
The wdith loom such as R/S336 could adopt
optional parts to install the central
keyoboard on the beam of machine
(same as R.H buttons)
a Two hands button switches
Two hands button switches a is designed
to avoid hand injury during starting the
machine. It is installed as per GB
standards in China.So it is not allowed
to change the two hands button a. The
two hands button switches are equipped
on functional panel 3L and 3R.
The following buttons are working
together with pressing two hands button
switches a.
Operational button c
Slow weft-driven button d
Clockwise inching button e
Reversal inching button f
25
b Stop button
Press stop button b during rotation, the
machine is stopped at the position of
weft feedin (rotation stop angle).
After pressing operational button c,
pressing stop button b without reaching
starting point, then the machine is stoped
at this position.
cOperational button
The machine is operated by pressing this
button. But under the following
circumstances, the operational button
becomes invalid.
Brake Off
Without releasing important alert
(reference)
As pressing emergency stop button.
dWeft insertion button

Insert 1 weft.
When the machine angle is not in the
valid rotation scope of 1 weft , the 1 weft
insertion will be invalid.
Insert a weft, then standby under the

condition of keeping injection of extended
nozzle and final secondary nozzle .By
pressing clockwise inching buttion or stop
button to stop injection.
The sequence of secondary nozzle is set
among 1~6, under the condition of the
extended nozzle setting for 6, secondary
nozzle 5 and extended nozzle (secondary
nozzle 6) will keep injection.
The open of yarn block needle and
injection sequence of nozzles will be
calculated according to the machine speed
and sequence of nozzles (time is not
changed).
26
e) Inching forward button

under the slow inching mod , press forward
rotation button and keep the loom to rotate with
low speed , the machine will be stopped when
the loosen button
Reference
A single inverter specifications is used for
protection for the overcurrent and overheating
of motor, the slow inching unit of the control
device can not rotate for more than10 seconds
continuously.Press and keep the inching forward
buttion , it will be stopped after 10 seconds.
fInching reverse button

If pressing the inching reverse button continuously
and with low speed reversal rotation, it will
stopped once loosen hand.
At the mode of automatic reverse inching
rotation, under the condition of stopping at the
position of inching reverse , if press the button,
it will be stopped at the weft extraction
position.
under other circumstances, if press the button,
it will be stopped at the inching reverse place. If
press stop button during inching reverse rotaton,
inching rotation will be stopped.The weft
insertion injection valve wont work during
inching rotation.
Reference
A single inverter specifications is used for
protection for the overcurrent and overheating
of motor, the slow inching unit of the control
device can not rotate for more than10 seconds
continuously.Press and keep the inching forward
buttion , it will be stopped after 10 seconds.
27
gInterlock button
Interlock button is not used.
[ 4 ] Control Panel 41The control

panel is located at the left front of machine. All
kinds of indication pictures will be showed on
the screen by pressing button.
2Data is set by the modes, touch the required
items, the mode can be shifted and input the
settings.
3 Please refer to detailed control panel
explanation in the 0.3 section.
Notes: The shatter and dust falling on the screen
of control panel can be cleaned with soft brush
or cloth.
Dont clean with water cloth.
In addition, the screen or operational panel can
not resist impact, pay more attention during
using, it is not allowed to use metal to hit or
touch with strong force, please touch them
slightly.
Moreover, dont put strong force on the control
panel, because the LCD panels are easily
damaged.( It is not allowed to rely on or put
heavy load on it.
[ 5 ] Indication Light Signal
Light1The stop , fault or other content

will be both showed on the control panel and
indicates with lights.
2The standard device is four indication
lights.
28
3Indication lights as below:

Lights with four colours
Red
Orange
Green
Blue
29
Chapter 3 Driven Mechanism
Rotation of the main motor is transmitted via the V-belt to the driving pulley3 which drives the
shedding motion 4 and each driving shaft in the right-hand (RH) gearing box 5. The rotation of the
driving shafts in the RH gearing box is further transmitted via the connecting shafts to those in the
left-hand (LH) gearing box.
30
3.1 Wiring
The following should be noticed during electrical appliances application (wiring):

(1) Check the power supply
Make Sure that the same power voltage between machine and factory supplied power before
connection. If there is inconsistent with the power voltage, please turn to the same swith as the
transformer and supplied power.
Notice
If the tap of transformer is wrong, there is risk for burnt and loss.
Moreover the fuse should be installed
Power & as per the power voltage.
Applied fuss
Voltage
AC220V 10Adelayed
AC380
6Adalayed
440V
(2) Wiring for supplied power

The wire from poewer to machine should be connected to NFB (No Fuse Breaker) inside
control panel , keep the wires parallel without knotting and tight together.
(3) Wiring Layout

Under normal condition, if the wire is used for AC220V, then its specification is AWG10
(equal to 5.5mm2), if it is used for more than AC380V, the specifiaciton is AWG12 (equal
to3.5mm2), and the following factors should also be considered:
a) power voltage
b)the distance from power to machine
c)when the motor is operated, the power voltage can not decreased more than 10%.(Especially
at the condition of overoperated, if the voltage is AC200V, the crank instantly flows into
current 200A ; mesh and dobby instantly flows into current 300A, so if the wire is too thin , at
the start wire, the voltage will be decreased obviously and the power is not enough , the
quality of the cloth will be affected, or result in the mistakes of electrical parts.
(4) Residual current circuit breaker Settings

In order to prevent the the leakage accidents caused by the fire and electrical shock hazards,
please set residual current circuit breaker in front of NFB. But this is not including the
occasion of three phase four line input.
(The power is supplied to NFB by residual current circuit breaker)
(5) Grounding Engineering
31
In order to ensure the stability of the control device and prevent the users get electric shock,
the machine must installed with grounding.
Grounding
Power Voltage Grounding Kinds Resistance
Value
Third kinds of Less than
AC300V
grounding engineering 100
Special third kinds of
AC300VAC600V Less than 10
grounding engineering
Caution
The grounding wire should be connected to the terminal of NFB inside control panel.
(6) Vibration (Notes for machine settings)

Please implement basic construction when to set up the machine,to avoid abnormal
vibration . If there occurs abnormal vibration, this can lead to poor connections and
incorrect assembly and damage of device.
3.2 Motor Cover
Caution
Removing motor cover 1 activates switch2,
preventing dangerous accidental starts.
Always install cover 1 for operating the
machine, except when checking the rotation
direction of the main motor (see Section
1.1.3). Take extra care not to crush your
hand between the belt and pulley.
In some weaving machines, the install
In some weaving machines, the installation position of

switch2 may be slightly different.
32
3.3 Check the Rotation Direction
of Main Motor
Caution
Main circuit breaker CB1 is supplied with
200V or higher voltage. The wiring
correction work below should be carried out
by electrical experts or duly trained workers
only.
(1)Remove motor cover1 (see Section 1.1.2).

Then, turn on switch2 and fasten it down
with adhesive tape.
2 Taking special care, press the

FORQARD inching switch and check that
the main motor rotates counterclockwise
when viewed from the right side of the
weaving machine.(checking the inverter
power). If the motor rotates clockwise,
correct the wiring.
3Press operational button to check the

rotation direction (check main power)
After confirmed the rotation direction, it
should be stopped at once without long time
uncessary rotation.
Same as the inching clockwise rotation,
when rotation reversally, there is something
wrong with the wiring of mian power switch
CB1 , and correct it.
3.4 Belt Tension of Main Driving Pulley
1 Lock the emergency stop button.

2 Loosen motor bed clamping bolts
1.
3 Apply the blet tension gauge 3
(ST8201-06010-00) to the belt.
33
4 Tighten adjustment bolt 2 so that:

the top of pin 4 of the belt tension gauge
becomes flush with area A and three
points X (the bottom of pin 4 and both
ends of the gauge )come into contact
with the belt.
5 Slightly tighten bolt1 and the lock
nuts.
6 Release the emergency stop button
and run the machine to check that the
belt does not fluctuate abnormally.
7 If the belt fluctuates abnormally,
tighten adjustment bolt 2 by on more
run.
34
3.5 V-belt Run-out Prevention Device (optional)
1General
The device prevents run-out of the V-belt

during ultrahigh speed runnig.
2 Adjustment
Adjust clearance A between each tension
pulley and V-blet to 0 to 2mm.
Notes:Remove tension pulley 2 If the motor
pulley diameter is within125.

35
3.6 Piping Caution
1 Before connecting the pipe with the

machine, clean the pipe with
compressed air .
2Connect pipe 2 with pipe joint 1 of

machine.
3 Turn cock 3 downwards to supply

compressed air to the machine.
4Operate regulator 4 and 5 to open the

main and sub nozzle valves,then check
that air comes securely.
5 check each piping for air leakage.
6Turn drain cock 6 located underneath air

36
filter 5 to check that no water is mixed

with the ari.
7If the inside of the air filter is dirtied,
wash if with a solution of neutral
deterent.After washing, wash away
detergent with water.
NOTE: Do not use alcohol kerosene, or
gasoline which will damage the plastic
balls of the filters.
3.7 Lubrication
1 Shedding tappet box:
Supply oil (approx 10 liters) up to the top of oil

level gauge 1 , and at the same time, pouring
some onto the tappet cam and tappet shaft. If
the machine is equipped with a selvage cam,
pour enough oil onto the selvage cam.
Run the machine and check that the oil leve is

at the middle of oil level gauge 1.
For the oil types, refer to chapter 16 , section 3.
(2)Let-off motion motor:

When the machine is on halt, check that the
oil level is at the middle of oil level gauge 2.
37
3 RH gearing box:
Check that the oil level is at the middle of oil
level gauge 3 when the machine is on halt.
4 LH gearing box:
NOTE:The machine leaves the factory with
the let-off motion motor and both the RH and
LH gearing boxes supplied with oil. However,
if you still find that oil is insufficient, add
more.
For the oil type, refer to the following
explanation.
5 Electrical take-up gear box (optional)

For other optional parts, refer to the following
explanation.
38
3.8 Trial Running
Trial running means break-in or idle running before actual operation..

The machine carries out break-in running before leaves factory. It is necessary to implement trial
running to check the conditions of loading , abnormal heating or noisy , for it goes through some
time from delivery to arrival, this may affect the machine in some extent. The trial running can be
carried out only when the CMT service personnel are at site usually.
1Finish the checking of the rotation direction of main motor , piping installation and
lubrication.
2Input 0 kg to the warp tension initial value (150kg).
Whent eh towel loom , select buttons, input 0 kg to warp tension G and P.
(3)Make the following sensors do not work. Set 0 for the sensitivity of explore weft, short weft and
long weft.
Waste yarn sensor
Selvage and broken edge sensor
Broken weft sensor
Exploreation weft sensor
4 Adjusting the air pressure regulating valve, in order to set the following values.
Used for main nozzle
0.20.3MPa(23kg/cm2)
39
used for sub nozzle

0.20.3MPa(23kg/cm2)
used for left sissor
0.150.2MPa(1.52kg/cm2)
5 Manual rotate the mahchine for 1 to 2 circle when using the handwheel.
Whether the load of the machine is abnormal.
When the crank angle is close to 0O, There is no parts interference or piping bending.
5 Press the clockwise and low speed button and check as per the step (5).
Note:in the operation of the electronic dobby loom , it should pay more attention to confirm there is
no heald frame sport set for looming sample and then trial run the machine.
7check whether the bolts and nuts are tight, the reed fixed rod has dismantled, there are
tools on the work table.
8Press START button, operate the machine for 2 to 4 hours and check:
There is no abnormal heat or noise in the shedding cam.
There is no abnormal heat or noise in RH and LH gearing boxes
There is no abnormal fro beating-up movement.
There is no abnormal noise for opening movement.
9When operate as per step (8), the lubrication oil should be added. When adding oil, stop
machine by pressing emergency stop button, and lock machine itself.
10During this step, the air pressure should be adjusted, we suggest that even for the
uncertain parts. They should be adjusted to the expected value temporarily.
Notes: the commissioning is empty. If the rope under opening device, the quantities of
springs of both left and right side should be adding more.
(It is applicable to negative openings weaving machine).
3.9 The motor pulley disassembly method
1Turn the power swith On, the motor brakes

2Start from safe operation, lock the stop
button.
3Unsrew the fixed nuts of motor pulley,
remove the nuts and washers.
Note: the nuts of upper motor is left thread, and
the lower motor is right thread, pay more
atttion to tightening directions.
Screw the pulley drawing tool 2 into the motor

shaft, shaft, adjust the distance to 5mm between
motor motor pulley and pulley drawing tool.
Disassembly tools for upper motor pulley
40
ST8201-01050-00
Disassembly tools for lower motor pulley:

ST8201-01060-00
5Make the bolts 2 accompanied with pulley
tool go through the hole A of
tool,screw it into the thread hole B , press
the tool 4, tight the two bolts evenly.
After the motor pulley emerge from the
motor shaft, loose belt , remove the
pulley.
Notes:during screwing the bolt 3 , the motor
pulley is aways emerged at draught, dont
let go to avoid the pulley to drop down.
41
Chapter 4 Let-off Device
1The electronic-control let-off device detects the total warp tension applied to tension roller1
with load cell 2(set at the right-hand side of the machine), and then calculates the difference between
the detected tension and preset tension with the computer in order to control the speed of AC servo
motor3.
(2)The rotation of AC servomotor3is transmitted via reduction gear4to warp beam gear5. Fixed to
warp beam gear5, warp beam 6 rotates to let off warps7.
(3)To prevent the warp tension divergence resulting from shed opening and closing, either positive
easing motion (mainly for spun yarns)and negative easing motion (mainly for filaments) is available.
Caution
4.1 Electric let-off device
1Setting Scope
The following setting scopes is for density of
barrel dia, flange dia, no of teeth on beam
gear and rotation speed .The following min
density is applicable to the reversal rotation
weaving, it can be by 0.78 with the min
density.
Standard From the number of picks below Low density From the number of picks below
Let-off type
to 240 picks per inch to 100 picks per inch
93
Flange dia 800 1000 800 930 1000
0
17 17 17 15 17
Barrel dia 150 210 178 178 210
8 8 8 0 8
No. of teeth on
120 120 120 136 136 150 120 120 120 136 136
beam gear(T)
Rotation 650 30~ 30~ 30~ 30~ 30 30~ 11~ 9~ 9~ 10~ 9~
42
speed (rpm) ~
30
700 30~ 30~ 30~ 30~ 30~ 12~ 10~ 10~ 11~ 9~
~
30
750 31~ 30~ 30~ 30~ 30~ 13~ 11~ 11~ 12~ 10~
~
30
800 33~ 30~ 30~ 32~ 30~ 13~ 11~ 11~ 13~ 11~
~
30
850 35~ 30~ 30~ 33~ 31~ 14 12~ 12~ 13~ 11~
~
30
900 37~ 31~ 31~ 35~ 33~ 15~ 13~ 13~ 14~ 12~
~
32
950 39~ 33~ 33~ 37~ 35~ 16~ 13~ 13~ 15~ 13~
~
(2) Inch/cm Selection
You may select the indication unit of the weft density inch or cm, by touching the preceding
desired unit.
[ 1.1 ] Setting the Warp Tension

1Setting procedure
Touch the warp tension switch and then enter the desired value with the 0 through 9 switches.
2Warp tension setting range
The table below lists the setting range of warp tension of spun and filament yarns.
Tension setting
Yarn type
rangekgf
Spun yarns Standard 30~500
(positive density
easing ) Low 10~150
density
Filaments (negative easing ) 30~300
(3) Calculating the warp tension
The warp tension value can be calculated with the following formulas:
TE: Warp tension(KGF)=(9.8N)
W: Total number of warp yarns
NE: Yarn number count (English cotton count)
D: Yarn number count (Denier)
Span yarn TE=W/NE coefficient

Fabric structure Coefficeint for spun yarns
Cotton or blended Man-mae
yarn spun yarn
Plain fabric1/1 1.0 1.1
Top weave2/1 2/2 3/1
If NE10(for thick yarn ) TE=W/NE0.55 0.55 0.65
43
If 10NE20 TE=W/NE0.6 0.6 0.7

If 20NE30 TE=W/NE0.7 0.7 0.8
If 30NEfor thin yarnTE=W/NE0.8 0.8 0.9
Back weave, sateen weave1/2 1/3 1/4
If NE10(for thick yarn ) TE=W/NE0.6 0.6 0.7
If 10NE20 TE=W/NE0.7 0.7 0.8
If 20NE30 TE=W/NE0.8 0.8 0.9
If 30NEfor thin yarnTE=W/NE0.9 0.9 1.0
Dobby weave 0.9 1.0
Jacquard weave 0.8 0.9
Filament yarn TE=(WDcoefficient)/103

Fabric structure Fabric type Coefficient for filament yarns
Acetate
Plain fabirc1/1 0.20~0.25
Bemberg
Grey yarn 0.20~0.25
Top weave2/1 2/2 3/1 Finished yarn 0.30~0.35
Hard twist yarn 0.20~0.25
[ 1.2 ] Setting the Beam Diameter
Touchthe beam diameter switch and then the outer diameter of the selectd warp beam
with the 0 through 9 switches.
[ 1.3 ] Settign the Shrinkage Rate

Not required for machines equipped with the mechanical take-up motion.
[ 1.4 ] Settign the Weft and Warp Correction Values

Use the Mark switch for setting the weft and warp correction values.
This function should be used if a stop mark is found. For the setting procedure, refer to section 2.3
Stop Mark Preventions.
4.2 Easing Motion Device
[ 1 ] Positive Easing Motion

1The positive easing motion corrects the warp tension difference caused at shed opening A and
closing B, by positively moving the tension roller.
C: Tension roller position at shed closing (Easing timing)
D:Tension roller position at shed opening
E:Easing amount
2The table below lists the standard easing timings according to the fabric texture, shed close
timing , and shed size.
44
Cam shedding
Crank shedding
Items motion( cams for Dobby (for spun yarn)
moiton( for spun yarn
spun yarn )
Shed size (crank
32 Dial position 332 30
angle)
12
Twill or
frames
sation
Shed close 34
weave 310 300
timing frames
310
Spun Warp
290
290
Plain
Scale Scale weave: Twill or satin weave:
Easing amount Scale mark 6
mark 6 mark 1 Scale scale mark 1
mark6
300
290
Easing timing 290 290
Items Cam shedding motion (cams fro spun yarn)

Shed size
(crank 32
angle)
Spun warp Shed close 12 frames34frames
(high-density timing 290 310
fabric) Easing
Scale mark 6
amount
Easing
310
timing
Cam shedding Cranks shedding Dobby (for

Items
motion(cams for filament) motion(for filament) filament)
Shed size (crank
24 Dial position 324 24
Fil angel )
a Twill
Shed close 1plain weave
m weave 310 345
timing
en 345 345
t Plain Twill
wa Scale weave weave
Easing amount Scale mark 3 Scale mark 3
rp mark1 Scale scale
mark 3 mark 1
45
345
Easing timing 345 345 345
Note: If the dropper excessively jumps or the cloth fell stability is low, delay the easing timing.
If warps break frequently or cloth appearance is poor, advance the easing timing.
[ 1.1 ]Adjusting the Easing Timing

(1) Stop the weaving machine. Be sure
to lock the machine with the
emergency stop button except for
jobs requiring manual rotation with
thw hand wheel tool.
Note:If the emergency stop button is
locked, pressing the Release Brake
switch can not turn off the main brake.
2 Rotate the machine by hand and align gauge
hole 1a of cap1 with gauge hole 2a of
bracket 2.
3Insert stopper pin 3( ST8203-01010-00which
is set on the back bracket into the holes
aligned in step (2), simultaneously on each
of the right and left side.
4loosen fixing bolt2b of bracket 2 on each of
the right and left sides, with tool 4
ST8203-01010-00.
5Loosen the clamper bolts of each tension
roller. (To use the tension roller as a rotary
type, skip this step)
6Rotate the machine to set the desired crank
angle according to the easng timing list
shown on the previous page.
7Tighten the clamper bolts of each tension
roller.(To use the tension roller as a rotary
type, skip this step)
8Tighten fixing bolt 2b of bracket 2 on each of
the right and left sides with tool 4.
9pull out stopper pin 3 which was inserted in
step (3) on each of the right and left sides,
then reposition them to the back bracket.
46
[ 1.2 ] Adjusting the Easing Amount

The table below lists the standard easing
amount and the easing rod mounting position
(scale division for indicator setting shown on
the next page ) according to the fabric
texture and shedding angle.
Sheddi Fabric texture
ng Twill or
Plain weave
angel satin
A B
24 3 1
26 3 1
28 4 2
1
30 6 4
32 6 4
34 8 6
36 8 6
Note:If the shed opening is unclear in weaving
twill or satin, increase the easing amount
(taking the half of the easing amount for plain
weave as a guide)
Note:When installing easing rod 1 into easing
lever2, be sure to fit easing rod 1 into bottom A
of the slot in easing lever 2.
Note:For a few irregular cases in which easing rod
1 should be fitted up to to B of the slot in
easing lever2, refer to section 2.1.3 Backe
Roller and Related
Parts for Spun Yarn, [2] Front-to-rear Ajustment of
Back Rod Brackets.
Note:The easing amount is determined by the
fabric texture and shed size.However, if the
machine
Machine speed A B
speed is
900~1000rpm 8 6 1000
~1100rpm 6 4 rpm or
Higer than 4 2 higher,
1100rpm the
setting listed below should be upper limit.
47
Attention
Apply grease to the joint between easing rod end 1
a and easing lever 2 as specified below
Lubricating intervals: every 10 days
Lubrication tools: Grease gun
Lubricant:Lubricant D(refer to chapter 15section 3)
Adjust the easing amunt according to the steps

given below:
Note:During the procedure below, never loosen
double nut 5a of adjustment bolt 5.
1 Stop the machine and release the wqrp

tension.
Note:Be sureto release the warp tension; otherwise,
the adjustment bolt 5 may be broken during the
adjustment work below.
2Except when you run the machine by hand,
press the emergency stop button down unitl
it locks itself and the machine.
3Rotate the machine by hand to bring fixing
bolts3 of the easing slider to the rear of the
machine.
4Loosen two fixing bolts 3 on each of the right
and left sides, with tool 4ST8203-02010-00
Note:Be sureto loosen this bolt
sufficiently;otherwise, the adjustment bolt 5
may be broken in step (7).
5 Rotate the machine by hand to bring
adjustment bolt 5 to the rear of the machine.
6Turn adjustment bolt5 on eachof the right
and left sides with tool 4 in order to set
edge B of indicator 7 to desired scale
mark6.
Note: Do not turn adjustment bolts5 so much that
edge B of indicator 7 goes out of the scale
mark 0 to 10 range. Screwed sections may
freeze up.
7Rotate the machine by hand to bring fixing
bolts 3 to the rear of the machine.
8Tighten two fixing bolts 3 on each of the
right and left sides, with tool 4.
48
4.3Back Roller (for spun yarn)
[1] Height adjustment of back brackets
The table below lists the standard heights of the

back brackets.
Graduation onteh
Fabric texture
back bracket
Plainweave1/1Twill2/2 0
Twill or satin2/13/14/1 +1
Twill or satin1/21/31/4 -2
Dobby 0
Adjsut the heights of back brackets according to
the steps given below:
1Loosen bolt 3 which secure back bracket 1 to
frame 2 at each of the right and left sides of
machine.
roller (to use the tension toller as a rotary type, skip
this step)
3Loosen nut 4 and turn adjustment bolt 5 to
align the graduation on the back bracket 1
(selected according to the above table) with
pointer 6a of scale plate 6 at each of the right
and left sides of the machine.
roller.(to use the tension toller as a rotary type,
skip this step)
5Tighten bolts 3 at each side.
6 Tighten nut 4 at each side.
Note:Make sure that the heights of the back
brackets are equal at the right and left sides.
[2] Front-to-rear Adjustment of Back Rod
Brackets
The front-to-rear positionof back rod brackets 7
can be adjusted at 6 stages in increments of 50mm.
The table below lists the standard positions
according to the fabric texture.
Graduation on
Fabric
back rod
texture
bracket
49
Plain weave 3
Twill or
3
satin
dobby 5
Note:the aboce standard positions may change
depending upon the weaving condition.
The restrictions listed in the table below are
imposed on the relationship among the
front-to-rear position of back rod brackets 7 , the
height of back bracket 1, and the diameter of warp
beam flange.
/
For the meanings of symbols
Refer to pages 2.1-15
meanging
flange dia 930
flange dia 940 /
flange dai 1000

Beam gear of 136T178210 in dia
Beam gear of 150T210 in dia /
Table 1 for Reed Space of up to 230 cm (Standard-tension weaving)
Flange dia 800 930 1000 1100
Scale for
front-to-rear
position of
back rod
2 3 4 5 6 2 3 4 5 6 2 3 4 5 6 2 3 4 5 6
bracket
Scale for
height of
back bracket
+5
+4
+3
+2
+1
-1
-2
-3
-4
-5
50
Table 2 For Reed Space of up to 230 cm (High-tension weaving)

Flange dia 800 930 1000 1100
Scale for
front-to-rear
position of
back rod
2 3 4 5 6 2 3 4 5 6 2 3 4 5 6 2 3 4 5 6
bracket
Scale for
height of
back bracket
+5
+4
+3
+2
+1
-1
-2
-3
-4
-5
Table 3 . For Reed Space of 250 cm or more

Flange dia 800 930 1000
Scale for
front-to-rear
position of back
2 3 4 5 6 2 3 4 5 6 2 3 4 5 6
rod bracket
Scale for height
of back bracket
+5
+4
+3
+2
+1
-1
-2
-3
-4
-5
51
Symbols
Easing rod should be fitted into bottom A of the
slot provided in easing lever 9.
Fitted up to top B of the slot .
Note:In this case, decerase the easing amount by 2
from the scale dividison numbers listed in [2].
No combination allowed.
Adjust the front-to rear position of back rod

brackets according to the steps given below:
1If warps have been loaded on the machine,
slack theme until no warp tension in applied onto
the tension roller.
2Press the emergency button down until it locks
itself itself and the machine, except for jobs requiring
manu manul rotation. When moving the back rod
brackets brackets to the rear, slacken the tension gage cord
and b and lubrication pipes beforehand.
3Loosen tightening belt 13 on each of the right
and left easing rod cases 10.
roller (to use the tension roller as a rotary type, skip
this step).
5move easing lever 9 to align its pin hole 9a
with pin hole 12a provided in tension upper
lver 12,then inert stop pin 11
ST8203-01010-00into those holes at both
right and left sides.
(6) Loosen bolts 14 which secure back rod

bracket 7 to back bracket 1 at each of the right
and left sides.
7Move the back rod bracket 7 to align its scale
7b with reference mark 1b provided on back
bracket 1at both right and left sides.
For the mounting restrictions, refer to the table
listed in (2).
52
8Tighten bolt 14 loosened in step (6).

9Rotate the machine by hand to set the crank
angel to angle to the value (easing timing angle-90 If
the the easing timing angle is 300, for example, set
210 210(300-90)
10Support easing rod case 10 which is loosened
in step (3) and easing rod end R2 so that
they are not at an angle relative to the
mounting face, and then tightened bolt 13 on
each of the right and left easing rod cases
10.
roller.(to use the tension roller as a rotary type,
skip this step).
12Pull out both stop pins 11 inserted in step (5),
then return them into the tool box.
Note:
Rod ends R1 and R2 (spherical
bearings )provided at both ends of the easing
rod should easily (but slightly) swivel in the
direction of rotation even after any adjustments.
If they do not swivel easily or they have frozen
up, abnormal heat or wear will result
soon.Check the movement of the rod ends
when the machine is placed at the forward end
and backward end at the easing timing.
When installing a new easing rod, rotate the
spherical section of its rod ends 90and apply
grease (Lubricant D ) to the entire surface of
the spherical section beforehand.
53
Chapter 5 Lower Cover Type Temple (Non-cut Reed
Specification)
The temple pulls the woven cloth to prevent its shrinkage in the width direction and to ensure
stabilized opening to a degree not adversely affecting the cloth quality.
In the lower cover type temple specification, the fell support is close to the reed for stabilized
opening, but incorrect adjustment, if any, ill likely to cause interference between cloth fell parts and
reed.
Make correct adjustment according to the procedure given here.
54
5.1 Fell Support Position
Adjust the fell support mounting position

relative to the reed.
[ 1 ] Temple cover vertical position

The clearance between reed upper jaw1 andtemple
cover 3 is initially adjusted to 1 to 1.5mm.
Basically no adjustment is necessary.
1)check the clearance between reed upper jaw 1
and temple cover 3 at a crank angle of 0.
2)adjust the crank angel to 180.
3)Loosen bolts 5.
4)adjust the height by adding or decreasing shims 4.
(t=0.5 1.0) as required according to the results of
the check in step 1 ) (all positiosn in the
lengthenwise direction)
5) Tighten bolts 5.
6)Manually operate the loom and check the
clearance with the reed.
Note:pay attention to the interference with the reed
caused by excessive raise in height adjustment or
interference with the sub-nozzle caused by
excessive lowering.
[ 2 ]Fell Plate Vertical Position

Since the fell plate is fixed on temple bar6, the
positon is basically adjusted at the same time
withtemple cover vertical positioning in [1]above.
If the adjustment is improper, make adjustment as
follows:
1Loosen bolts 9 that fixes clampers 8, and adjust
the height of fell plate7. Carefully avoid any
level difference from teple cover 3 and from
the nighboring fell plate (at *A portion)
2 Tighten all bolts 9 in the longitudinal
direction.
Note: Pay attentionto the interference with the
reed caused by excessive raise in height adjustment
or interference with the sub-nozzle caused by
excessive lowering.
55
[ 3 ] Fell support front-rear and latral

Positioning
1Adjust the crank angel to 0.
2Loosen all bolts 5 in the longitudinal direction to
a degree not causing lowering of the temple
cover front edge.
3 Adjust the front-rear position to make the
dimension from reed detn rear edge to temple
covers 3 (LH and RH) satisfy 8 mm (using a
steel tape measure).
4Check to see that the clearance between the end
face of LH cutter 11 and temple cover 3 is 0.5
to 1.0mm.
5Tighten all bolts 5.
Note: Do not bring the fell support too much to the
front as it may cause the temple cover to interfere
with the sub nozzle and /or the temple cover.
Note:Do not bring the fell support too much to the
front as it may cause the temple cover to interfere
with the sub nozzle and /or the temple cover.
5.2 Temple Ring Positioning
[ 1 ] Temple Ring Front-Rear and Lateral

Positioning
1Since LH temple bracket 12 is not fixed with
temple bar 6, the front-rear position and lateral
position should be readjusted.Adjust the lateral
position so that the end face of temple ring 13 is
aligned with the end face of temple cover 3 (at
portion *B).
2Adjst the front-rear position so that the needle of
temple ring 13 is parallel with temple cover 3
without interference with temple cover 3.
[2] Temple Ring Vertical Positioning
1Align the upper face of temple support 14 with

the upper face of temple bracket 12 on both the
LH and RH sides (at portion *C), and tighten
bolt 15.
2To adjust the temple pull, either adjust the
56
vertical position of temple support 14 or adjust

the installed angel of temple ring 13. Refer to
3.4 B[2] Adjusting the angle of the temple
Note: carefully prevent temple needle interference
caused by excessive lowering of the temple
support. Use of a temple ring wit damage at the
needle tip end will cause broken warp or cloth
defects.
5.3 Weaving Width Adjustment
[ 1 ] Temple RH Lateral Positioning

1Adjust the crank angle to 180.
2Loosen bolts 16.
3Move the temple until the right end of first
ring 18 of temple ring aligns with the right
edge 17 of the woven cloth, and tighten
bolts16.
Note: After temple movement, do not move the
loom until adjustment of the moved
position of sub nozzles 2, stretch nozzle 21,
and feeler 20. Otherwise, interference may
arise.
[ 2 ] Sub Nozzle, Stretch Nozzle and Feeler
Laterial Positioning
1Adjust the sub nozzle position so that sub
nozzles 2 will enter window 19 in the temple
cover. The standard layout in [5.1.5 Picking
Motion, Sub Nozzle] may not be satisfied
depending on the weaving width. Make
adjustment within the window width.
2Make adjustment to make first feeler 20 enters
window 19 in the temple cover. Provide a
clearance of 2mm at least as illustrated at left.
Make adjustment as instructed in [7.2 Weft
Feeler].
3Install stretch nozzle 21 on the outer side of
Temple cover 3.
[ 3 ] Fell Plate Installation

In the case of the non-cut reed, lower cover type
temple, use fell plate 7 between LH and RH temple
57
covers 3 in combination or after cutting as required

to match the weaving width.
1After the end of adjustments in [1] and [2] above,
install fell plate 7 between the LH and RH
temple covers.
2 Make adjustment to eliminate any level
difference by referring to 3.4B.1[2] Fell Plate
Vertical Positioning.
3) When two fell plates are combined on a
boardwidth machine , install each fell plate
without clearance and level difference.
NOTES:
z Any excessive clearance between the temple
cover and fell plate ( at *D portion) exists for
some fabric type wil adversely affect the
weaving quality.Prepare the fell palte so as to
minimize the clearance.
z When the fell plate is cut for use, round the coner
as illustrated and smoothen the surface so as
not to adversely affecting the woven cloth.
z Before starting regular production, perform
trial running to confirm no quality problem in
the woven cloth will occur.
58
5.4 Types of temples
[1] Table of standard temples to be selected for each type of fabric

Fab Poplin, Medium or
High density Thin fabric
ric broad cloth, thick fabric of Filament
Lawn fabric with of finished
typ and other finished taffeta
60s or less filament
e fine cloth filament
NO
Type of temples Ree
.
d
150 150 150 150 150 150
spa 190 190 190 190 190 190
170 170 170 170 170 170
ce
cm
(5~20,1)
1
Medium
Same as above
2
fine
3X24
3 (5~20,1)
Medium
Same as above
4
fine
Same as above
5
extra fine
3X30(5~20,1
6
Medium
Same as above
7
extra fine
1X48
8
Fine
5 X1
9
Medium
4X2
11
Medium
4X2
11
Medium
NOTE: For some low-density fabrics or filament fabrics, use the following types of temples: 1 ring
with 3 needles; 1 ring with 5 needles; 3 rings with 1 needle each; rubber temple.
Temples to be used will differ depending upon the fabric types.
[ 2 ] Adjusting the angle of the temple

Temple should be positioned without tilt so that the alignment mark on the temple faces up.
59
However, if any of the following problems occur, adjust the angle of the temple. Note that the
following are merely general hints for adjustment and they differ depending upon the fabric texture
and weaving conditions.
a) If wefts are cut by the temple

b) If needle marks are found Tilt the temple to the front
( to the reed )
c) If the woen fabric slips off the temple corner
d) If the woven fabric is entangled between the rings

e) If the woven fabric is not spread sufficiently Tilt the temple to the
rear (to the opposite side
of the reed ).
f) If the rings are unstable during machine operation
So that the woven fabric slips off the temple needles.
60
Chapter 6 Weft Scissors
The scissors is installed on both ends of left and right side of the fabric on the machine. The left
scissors cuts the weft after the feeding and beating up , the right scissors cuts the weft at the edge
of temple and temple bar.
Select the temple with bottom cover can be automatically selected mechanical RH scissors
which is specially designed for temple with bottom cover.
61
6.1 Machinery Type Left Edge (L.H) Weft Scissors
[ 1 ]Installation position adjustment

1Turn the main shaft angle to 0.
2 Set the emergency stop button in the
blocked state.
3Left right position
Loosen the bolts 3 and move the temple bracket
1 to right or left side, to ensure the 184 mm
clearance between the right side of temple
bracket 1 and inside face B of frame 2 in left
hand side, and then tighten bolts 3 temporarily .
Note: If you adjust the temple bracket 1 at
the beginning of new fabric weaving, you
should check whether the clearance
between reed and left scissors is
0.5~1.0mm, otherwise, the reed will touch
the left scissor and be damaged.
The adjustment methods for reed and left
scissors , refer to the chapter six,
instruction of weft beating.
4Front Rear position

Loosen bolts 3, adjust the temle bracket 1 in
front and back, maek the groove C of
slider 4 same with the reed piece back D of
reed 5, tighten screw 3.
62
5Up down position

1adjust the main shaft angel to the below
opening positon (about 130).
2Loosen the bolts 9.
3)Adjust the up and down scissor supporting
frame 8 , make the height of weft face (A)
same as the top of guiding piece 4.
4Tighten the bolts 9.
6The lengthen of scissor connecting rod

Adjust the nuts 11 located at the two ends of
scissor rod 10, make the inside distance
a=272mm,
63
(7) Scissor upper blade height

Put the cam ring on the highest scissor cam.
Loosen bolts 17 , adjust scissor rod 16 and
make the upper blade 14 to touch the top
of lower blade 15 . Tighten the bolts 17
temporarily.
8Left-right position of scissor rod
Loosen screws 17, move the scissor rod 16 in

left and right directions, maek the distance
b=1.5mm away from scissor shaft base
18 .Tighten the screws17.
64
9 Setup for scissor cam

Turn the main shaft angel to 60.
Loosen the two stable bolts 19 , turn the
scissor cam, make the hole F of cam 12 with
cam ring 13 at the same straight line, tighten
the stable bolts 19.
Note: insert a piece of weft , move the reed
slowly to check the weft coming into the
groove of weft slider correctly.
When confirm the cutting time by
stroboscope, the main shaft angle is 2530,
the scissor cut the weft.
[2] Adjustment for contact pressure of upper
and lower blades

1 Weft slider position
The hole of weft slider 412 and scissor
20 locates in the same axis, fix them.
2Loosen the lock screw of stable
bolts 21 and stable screw 17 of scissor
rod 16.
3There is 7mm at the opining of upper
blade 14 and lower blade 15 , move the
stalbe reed 21 to the right side of
scissor shaft 18 , make the upper blade
14 touch the lower blade 15 slightly,
tighten the lock screws of fixed reed .
Note:Insert weft between the upper and
lower blades, turn the scissor shaft 20 to
confirm to cut well.
NOTE: If pressure adjustment is not correct,

the faults such as blade
damage,early worn,poor weft will
be occurred.
65
6.2 Electric type of edge (center) with weft scissors
Use for cutting the fabric into two pieces.

The rotary motion of motor 1 dirves the
eccentric coaxial 2 and transmission
scissor rod 3 .
The motion of scissor rod 3 drives the
scissor lower blade 4 to move up and
down to cut the burrs.
In order to prevent the cut edge of weft is
loose, use the Hank gauze edge device.
(double side of gauze type)
1Left and Right position adjustment

When the left and side lengthen of
flash yarn b is 3~5 mm seperately ,
(the warp reeding a size =6~10 mm),
confirm the scissors position, tighten
the fixed screws 7 of scissors frame 6.
2 Front-rear (weft cutting )
position adjustment
Shown as the left picture, adjust the front
and rear position of scissors, insert the
weft into the center of upper blade 5 and
lower blade 4, tighten the fixed screws 7
of scissors frame 6.
Note: After falling the cloth, rolling the
fabric into new roller, to make the same
lengthen of raw edges at both ends, pay
more attention to the winding position of
fabric 2 .
At early rolling stage, pay more attentioto
the lengthen of the burrs caused by uneven
woven material.
66
6.3 Mechanical (RH) Weft Scissors for the Right Cloth
Applicable to the type of integration knitting

weaving mouth with the temple cover located in
the lower side.
[ 1 ] Installation position adjustment
1Keep the emergency stop button in locking
state.
2Left-right position adjustment
1Loosen the nuts 1,2, make the left side of
lower blade is 4mm away from the
cloth, tighten the screw 1.
2Loosen the screw 4. Move the roller frame
5 to left side , when the A size=90mm,
tighten the screw 4 slightly.
3Loosen screw 6 , move the cloth guiding
plate 7 to left and right sides, and the B
size is about 25mm, tighten the screw 6
slightly.
3 Cutitng time of upper and lower

blades
Turn the crankshaft angle to 180, make
the reed frame 8 to back position (after).
Adjust the opening to 5mm which is
between upper and lower blade, then
tighten the bolts 2.
4 Cutting Point Adjustment
Adjusting the guiding cloth plate 7 ,
make same height between the cutting
point of upper and lower blade with cloth
side , tighten the screw 6.
5Connecting pressure for upper and
lower blde
blades
When the lengthen of spring is 10.5mm, tighten
the s screw 10.
6During weaving, when watching the
state of cloth sides, adjusting the left and
right cloth guiding roller frame 5. Tighten
boltes 4 completely.
67
Chapter 7 Weft Insertion Device (Electric Drum Type)
(1) Weft yarn1 released froma cheese is wound on measuring bands 3 of electric drum
head2 for one pick and locked with electromagnetic pin4.
(2) When electromagnetic pin 4releasesthe wound weft yarn, tandem nozzle 5 and main
nozzle6 accelerate the air jet to insert the weft into tunnel 8 of reed 7.
(3) The inserted weft will be blown through for the entire fabric width upto the
specified position with the compressed air jetted from sub nozzles 9.
(4) The weft inserting motion is available in four types--single-color, 2-color, 4-color,
and6-color drumshifts.
(Thefigurebelow shows the weft inserting motionwith the 2-color drum shift.)
68
CAUTION
Never access or touch winding arm A which cannot
be seen when the weaving machine is in operation.
The arm is in ultra-high speed rotation.
Electric drum unit B and cheese stand A are placed

at the left side of the weaving machine.
For 2-color drum types, drum heads 1 and 2 are
vertically arranged on drum stand 3.
1 Each drum has an AC motor to wind a
yarn.
2All electric drums are controlled by a single
control box.
3 All of the general and weft insertion
preparation conditions (including weft
release and base winding ) can be set from
the function panel.
Note thate weft threading should be done by the
push button(s) provided on each location.
69
7.1 Single Drums
Adjust the positions of the electric drum unit and

the cheese stand according to the procedures given
below:
[ 1 ] Up-down and Right-to-left
Positioning of the Electric Drum

1Up-down positioning
For those machines equipped with a tandem
nozz nozzle:
Set the drum head 1 at a horizontal angel and
adjust adjust the drum height by turning adjustment
bolts bolts4 so that its centerline passes the center of
Tandem nozzle 2.
For those machines equipped with a yarn
guide guide:
Set the drum head 1 at a horizontal angle and
adjust adjust the drum height by turning adjustment
bolts4 bolts4 so that its centerline passes the center of
Yarn guide 5.
2Right-to-left positioning
For thoese machines equipped with a tandem
noz nozzle:
Adjust the electric drum unit so that the
distancea distancea from electromagnetic pin 3 to yarn
Guide5 comes to 200-400mm.
For standard weft yarns (e.g. C40S)
First, install the single drum so that the distance
Comes to 250mm. Then, adjust the distance
within within the range of 200 to 300 mm.
For wefts yarns of large number count or weak
yarn yarns.
First, install the single drum so that the distance
Comes to 350mm. Then, adjust the distance
within the range of 300 to 400mm.
The optimum position of the electric drum unit is

where weft insertion becomes stable even with low
tandem nozzle pressure (main pressure).
70
[ 2 ] Frong-to-rear Positioning
of the Drum Head

1Set the crank angel at 90
(2)For those machines equipped with a
tandem nozzle.
Adjust drum head 1 to the front or rear so
that its centerline passes the centers of tandem
nozzle 2 and main nozzle, when viewed from the
top.
For those machines equipped with a yarn
guide:
Adjust drum head 1 to the front or rear so
that its centerline passes the centers of yarn guide 5
and main nozzle, whenviewed from the top.
Note: Refer to subsection 5.1.4 for the cacase

of conical tandem nozzles.
71
[ 3 ] Positioning of the Drum
Head and Cheest Stand

1 Height of cheese, tenser, and drum
head
Adjust the heights of tenser2 and cheese 3 as
specified at left, then align drum inlet piece 1,
tenser2, and cheese 3, when viewed from the
left side of the machine.
2 Adjusting the cheese angle and eyelet

Front-to-rear position
Adjust the angle of cheese 3 so that the
centerline of cheese passes the center of the
eyelet provided in tenser 2.
Adjust the front-to-rear positin of tenser 2 to
position its eyelet away from the cheese at a
distance figured as cheese dia D(1.0
1.5), as shown at left.
Note: The dimension shown in these figures
are standard.Depending upon the weft yarn
type and cheese winding diameter, slight
adjustment may be further required.
72
7.2 2-Color Drums
Adjust the positions of the electric drum units and

the cheese stands according to the procedures given
below:
[ 1 ] Up-down & Right-to-left Positioning
and Angle Adjustment of the Electric
Drums
[1.1] Without the balloon cover
1 Up-down positioning
For those machines equipped with a tandem
nozzle:
Adjust the drums height by turning adjustment
bolts 7 in order to position drums 1 and 2 at an
equal distance from the horizontal centerline
assumed between tandem nozzles 4 and 5.
for those machines equipped with a yarn
guide:
equal distance from the horizontal centerline of
yarn guide 6.
2Angle adjustment
for those machines equipped with a tandem
nozzle:
1 Tile drum head 1 so that its centerline
passes the center of the inlet of tandem
nozzle4. (Drum head 1 should be tilted
down 20 from a hozizontal position).
2 Tilt drum head 2 so that its centerline
passes the center of the inlet of tandem
nozzle 5. (Drum head 2 should be tilted up
20 from a horizontal position).
3Make the gap a between drum heads (1 and
2) 2)3 to 10mm.
For those machines equipped with a yarn guide:
1Tilt drum head 1 so that its centerline
passes the upper eyelet of yarn
guide .(Drum head 1 should be tilted down
20 from a horizontal position).
2 Tilt drum head 2 so that its centerline
passes the lower eyelet of yarn guide 6.
(Drum head 2 should be titled up 20 from
73
a horizontal position).
3 Make the gapa between drum heads (1
and 2 ) 3 to 10mm.
3Right-to-left position
for those machines equipped with a tandem nozzle:
Adjust the electric drum unit so that the distance b from electromagnetic pin 3 to tandem nozzle 4
(and 5) comes to 200-400mm.
For those machines equipped with a yarn guide :

Adjust the electric drum unit so that the distance b from electromagnetic pin 3 to yarn guide 6
comes to 200-400mm.
For standard weft yarnse.gC40S
First, install the single drum so that the distance b comes to 250mm. Then , adjust the distance
within the range of 200 to 300 mm.
The optimum position of the electric drum unit is where weft insertion becomes stable even with
low tandem nozzle pressure (main pressure).
[ 1.2 ] with the balloon cover

1 Up-down positioning
equal distance from the horizontal centerline
assumed between tandem nozzles 4 and5.
2Angle adjustment
1Drum head 1
Tilt drum head 1 so that its centerline passes
the center of the inlet of tandem
nozzle4.( Drum head 1 should be tilted
down 14 from a horizontal position).
2Drum head 2
Tilt drum head 2 so that its centerline passes
the center of the inlet of tandem nozzle
5.(Drum head 2 should be tilted up 14 from
a horizontal position).
Position the electric drum unit so that the
distance a from ballon cover 8 to tandem
nozzle 4 (and 5) comes to 50mm.
The distance from electromagnetic pin 3 to
tandem nozzle 4 (and 5)should be
approx.400-420mm.
[ 2 ] Front-to-rear Positioning
74
of Drum Heads
1Set the crank angle at 90.
2
For those machines equipped with a
tandem nozzle:
Adjust drum head 1 to the front or rear so that
its centerline passes the centers of tandem nozzle 2
and main nozzle,when viewed from the top.
For those machines equipped with a
yarn guide:
Adjust drum head 1 to the front or rear so that its
centerline passes the centers of yarn guide 4 and
main nozzle , when viewed from the top.
Note: refer to subsection 5.1.4 for the case of
conical tandem nozzles.
[ 3 ] Positioning of the Drum Heads
and Cheese Stand

1 Adjusting the heights of cheese, tensors
and drum heads
Adjust the heights of tensers2 and cheeses3 as
specified at left, then align drum inlet pieces 1,
tensers2, and cheeses3, when viewed from the left
side of the machine.
2 Adjusting the cheese angle and eyelet

front-to-rear positioning
Adjust the angle of cheeses 3 so that the centerline
of each cheese passes the center of the eyelet
provided in tenser2.
Adjust the front-to-rear position of tenser 2 to
position its eyelet away from the cheese at a
distance figured as Cheese dia D(1.01.5), as
shown at left.
Note:The dimensions shown in these figure are
standard. Dependig upon the weft yarn type and
chees winding diameter, slight adjustment may be
further required.
75
7.3 Explanation of the Drum Head
[ 1 ] Names of Components
1: winding sensor
2: electromagnetic pin
3: measuring band (with a reflector)
4: measuring bands (three)
5:cover
6: motor
7: inlet piece
8: winding arm
[ 2 ]Function and Ajustment

1 Push-button 9
Pressing this push-button pneumatically
feeds a weft yarn into the drum.
Yarn feeding air is supplied from main 1
tank.
2Electromagnetic 2
This pin measures the lengthen of a weft
yarn for one pick.
Make the clearance between this pin and
measuring band 3 0.5 to 0.8 mm with
gauge 14 ST8211-02011-00, taking care
not touch plunger 15 of electromagnetic
pin 2 against the measuring band.
Adjsut bracket 11 so that plunger 15 comes
into the center of the hole provided in
measuring band 3.
3Ballon sensor 1
This sensor detects the number of weft
windings on measuring bands 3 and 4,that
is, the first turn , second to (n-1)th turns,
and nth turn.
76
Adjust the clearance between this sensor and the measuring band to 0.5-1.2mm with gauge14
(ST8211-02011-00).
Install this sensor with its optical axis at a right angle to reflector 13 on measuring band 3 (that is ,
this sensor and measuring band 3 should be paralle to each other.
Use a special bolt for 12 since this sensor is insulated from electromagnetic pin 2.
If there is a problem with weft release because of narrow clearance between the oscillating band
(feeder) and the balloon sensor in the case of the drum with a feeding mechanism, adjust the
clearance to Z to match the weft yarn at the oblong hole at the sensor mounting position.
(If sticking at the clearance occurs in case of a thick yarn , widen the clearance by adjusting the
sensor position toward the main nozzle (rightward).
Refer to the photo at the lower left.
Caution
Before connecting or disconnecting the
ballon sensor connector, be sure to turn
the machine power off.
4Reflector 13
The reflector is stuck onto measuring band 3.
Periodically check the reflector for stains and wipe it clean. Contamination will affect the sensitivity
of winding sensor1.
5Measuring bands 3 and 4
Position the measuring bands 4 by aligning its bottom line X with the desired graduation on scale Y.
For the relationship between the graduations and the measuring lengthen, refer to the table on the
next page.
These measuring bands 3 and 4 are made of ceramic body and plastic base. When securing them
with bolts, torque those bolts to 30kg/.cm.
Reference:
Generally, single-yarn wefts have Z twist, so the standard drums are designed to rotate
counterclockwise (facing the drums). For the 2-color drum shift, both the upper and lower drums
rotate counterwise.
To insert Z-twist yarn and S-twist yarn in the 2-color drum shift, either one of the drums should
rotate clockwise. This modification requires the replacement and addition of some components, so
contact with CMT-Hicorp.
[3] Measuring Length by Electric Drum

For Single-,2-,3- and 6-color drum shifts with large diameter
No.of
turns 2 turns 3 turns 4 turns 5 turns 6 turns 7 turns
Band A B A B A B A B A B A B
graduation
-4 856 1284 1712 2140 2568 2996
-2 878 1317 1756 2195 2634 3073
0 900 1350 1800 2250 2700 3150
2 923 1385 1846 2308 2769 3231
4 946 1419 1892 2365 2838 3311
6 968 1452 1936 2420 2904 3388
77
8 990 1485 1980 2475 2970 3465

10 1013 1520 2026 2533 3039 3546
12 1036 1087 1554 1631 2072 2174 2590 2718 3108 3261 3626 3805
14 1058 1110 1587 1665 2116 2220 2645 2775 3174 3330 3703 3885
16 1080 1132 1620 1698 2160 2264 2700 2830 3240 3396 3780 3962
18 1103 1155 1655 1733 2206 2310 2758 2888 3309 3496 3861 4043
20 1126 1177 1689 1766 2252 2354 2815 2943 3378 3531 3941
22 1200 1800 2400 3000 3600
24 1223 1835 2446 3058 3669
26 1245 1868 2490 3113 3735
28 1268 1902 2536 3170 3804
30 1290 1935 2580 3225 3870
32 1313 1970 2626 3283 3939
Note:Measuring length=Drawing-in width+Waste selvage length
Determine the measuring length by referring to the above table. Note that the above table merely
lists the calculated values. The actual measuring lengthen will become slightly shorter in practical
operation .
7.4 Tandem and Main Nozzles
Caution
Never touch the main nozzles on the slay
while the machine is in operation. They
are swinging towards front and rear at
ultra-high speed.
[ 1 ] Positioning the Tandem Nozzles

Position the tandem nozzles according to the
steps given below:
[ 1.1 ] For single drums
1Front-to-rear positioning
1) Set the crank angle at 90.
2Set dimension A at 21mm and angle B at about
10 so that tip end 2a of the accelerating
tube of tandem nozzle 2 comes to the
centerline of main nozzle 3.
2Up-down positioning
As illustrated at left, align tandem nozzle 2
with the center of drum head 1 and main
nozzle 3 as seen from the side.
Loosen setscrew9 and make adjustment to set
distance c from the top of tandem plate 8
from the top of tandem bracket 5 at about 113
mm.
78
3EDP stand positioning

1Set the crank angle between 160180.
2As shown at left, and adjust the EDP stand
position to align the center of drum head 1
with tandem nozzle 2.
79
[ 1.2 ] For 2-color Drum Shifts

1Front-to-rear positioning
1set the crank angle at 90.
2Set dimension A at 21mm and angel B at
about 10 so that tip end 2a of the
accelerating tube of tandem nozzle 2 comes
to the centerline of main nozzle 3.
2 As illustrated at left, adjust tandem

nozzles 3 and 4 so that either
centerline pass the centers of drum
heads 1 and 2 and those of thread
guides 5 and 6, respectively,
according to the following
procedure:
Adjust distance c between the top of tandem
plate 7 and the top of tandem nozzle bracket
8 to 165 mm.
Adjust distance d between the top of tandem
plage 7 and the top of tandem nozzle bracket
9 to 60mm.
Adjust the inclinations of tandem nozzles 3
and 4 so that distance e between their tips
becomes 48mm.
3EDP stand positioning
1Set the crank angle between 160180.
2)As shown at left , and adjust the EDP stand
position to alignthe center of drum head 1
with tandem nozzle 2.
[ 2 ] Positioning the Main Nozzles

Positionthe main nozzles according to the
steps given below:
1Adjust sley 2 so that distance a from its
left end B to the leftmost dent A of reed 1
comes to 215mm.
2Adjust main nozzles 3 so that distance
80
bfrom the tips of their acceleration tubes to

the leftmost dent A comes to approx.11 mm.
2Up-down and front-to-rear positioning

As shown at left, bring main nozzle bracket 6
into contact with the front and bottom (d in
th figure) of the groove provided in sley 2,
then secure the bracket 6.
[ 3 ] Main Nozzle (Tandem Nozzle)
Structure
Main-nozzle pipe complete ASSY 3a is
built in main-nozle bracket 3b and secured
with screw 3c. Thread guide 4 is screwed
into main nozzle bracket 3b and secured with
lock nut 7.
[ 3.1 ] Adjustign the Thread Guide Positions

The adjustment of thread guide is required when
you position not only main nozzle but also tandem
nozzles.
Adjust gapcbetween thread guide 4 and main
nozzle body 5 according to the steps given below.
1Set the crank angle a the vicinity of 180.
2stop the breeze of the main nozzle by setting
the breeze regulator to the 0 air pressure.
Note: This step is not required for the positioning
of the tandem nozzle.
3Activate the valve in the operator manual
mode.
4 adjust the jetting pressure to
0.1MPa(1kg/cm2).
81
(5) Slowly rotate thread guide 4 counterclockwise

or in the direction of X in order to find the
zero point of jet stream switching where the
air jet will nearly blow off from the thread
inlet of thread guide 4.
6Rotate thread guide 4 clockwise or in the
direction of Y (so the thread will be inhaled )
by two turns from the zero point in step (5)
above. The position , however, is set at
approx.2.5 mm for the AGS specification.
The reason is to improve suction for yarn drawing
in because the AGS specification is
frequently used for stretch yarns.
When stress is laid on propulsion, adjust dimensn
c in consideration of the balance with the
ease of suction for yarn drawing in.
Increasing dimension c increases
propulsion but worsens suction.
Note: The standard clearance c between thread
guide 4 and lock nut 7 is approx.3.5 mm.
7Restore the breeze of the main nozzle to the

original air pressure.
82
[3.2] Replacement of thread guides

When removing or installing thread guides
from from/to the main nozzles or tandem nozzle
nozzles, follow the procedure given below
below:
Removal
1Loosen lock nut 7 with a plier, then loosen
thread guide 4 by hand.
2If thread guide 4 comes tight, turn it in the
reverse direction once and then turn it for
wards slowly to pull it out.
Installation
(1) clean sides B of thread guide 4 and sides A of
main nozzle body 5 with a clean cloth or an
air blower.
2Insert thread guide 4 into main nozzle 5
until its locks become engaged. Do not force
it in or insert it being inclined.
3Lightly tighten lock nut 7 with a plier.
7.5 Sub-nozzles
Sub nozzles 4 through 6 (placed in front of reed 3) jet air in order to transfer weft 2 inserted through
main nozzle 1 over the entire drawig-in-width L.
L: Drawing-in Width
[1] Standard Arrangement for Sub nozzles (used for upper-cover temples and
lower-cover temples
83
Letter in
Pitch for Pitch for
the upper-cover lower-cover Remark
above
temples (mm temples (mm
figure
A 30 30 A: Distance from the leftmost warp to the 1st sub
B 60 60 nozzle
Y 3060 3060 B:Distance between sub nozzles in then central zone
Z 30~60 30~60 of fabric
Y Distance Y should be either 30 or 60mm,
depending upon the drawing-in width.
ZDistance from the rightmost warp to the last sub
nozzle.
84
[ 2 ] sub-spray valves and nozzles
[ 2.1 ] Number of sub nozzles per sub value (for upper-cover temples and
lower-cover temples)
Sub valves No of sub nozzles for No. of sub nozzles for
upper-cover temples lower-cover temples
Leftmost sub valve 1 4 4
Sub valves with the fabric 4 4
width
2nd sub valve from the 4 4
right2
Rightmost sub valve 3 1~4To be changed according 1~4To be changed according to
to the drawing-in-width the drawing-in-width.
[ 2.2 ] Sub valve and tanks

1Sub valve use the compressed air from the breast beam (sub tank 5)in the standard version.
2In the loom with a special stretch nozzle, sub-end-tank 4 feeds compressed air to stretch valve
6.
[ 2.3 ] Relationship between sub valve and sub nozzle arrangements and their
numbers for fabric width change
The sub valve and sub nozzle layout drawings are described on page 22 and the
following pages. Refer to them according to your loom specification.
CAUTION
Fix the sub valve wiring at the wire duct as
shown in the photo below. A the time of
fixing ,carefully prevent the sub valve cable
from coming into contact with a movable part.
If the sub valve cable is in contact with a
movable part, the coating may be broken to
cause an accident.
85
Follow the following stpes to install a sub nozzle tube on the sub valve in accordance with the
change of the weaving width.
(1) Remove the nut from the sub valve

and take out the plug with a sleeve.

2Install the sleeve and the nut on the
sub valve .
Note: we recommend that you use a new sleeve as
the sleeve is deformed by the tightening of the
nut at this point.
3 install the sub nozzle tube with the

inserted inner collar on the sub valve .
Note: Be sure to insert the inner collar into the
sube nozzle tube .otherwise the weft insertion
performance may go down.
86
Sub valve and sub nozzle layout drawings

1Standard pitch (60mm), standard number of valves , R/S:140
87
88
89
90
91
(6) Standard pitch (60mm), standard number of valves , R/S:230
92
93
8 Standard pitch (60mm), standard number of valves , R/S:280
94
95
96
97
98
[ 3 ] Mounting the Sub Nozzles

[ 3.1 ] Air pipe connecting to sub nozzle
and and nut tightening
1 connect air pipe 2 to sub nozzle 1, then
tighten fixing nut 3 fully by hand.
2 Rotate fixing nut 3 by 360 (1 turn ) with a
spanner.
Note: The same procedure should be applied to the
connection of the air pipe to the sub valve.
[ 3.2 ] Height adjustment of sub nozzle

(standard (standard setting)
Sub nozzle 1 has the following four V-grooves A
from the top on its circumference:
1st -1
nd
2 0
3rd +1
4th +2
(1) Adjust the height of sub nozzle by aligning the
specified one of the V-grooves A with the top
end of block 4, according to the table below:
Warp Spun Yarn Filament Glass fiber

yarn for yarn yarn
Sub nozzle towel
type
Single-hole +1 +0 0 0
reverse-tapered
nozzle
Shower-hole +0 0 0
nozzle
Shower-ball 0
head nozzle
2Fit Sub-nozzle block 4 into lower corner B of

the groove in sley 6, then secure it with nut
7.
Note: The higher the sub nozzle is positioned (the
nearer the reed ), the greater becomes the
weft transportation capability. However,
the sub nozzles may easily leave nozzle
marks on the fabric.
99
[ 3.3 ] Sub nozzle angel adjustment

1 As shown at left, fit the concave section of
7A of the guage(ST8209-01010-0B) over
sub nozzle block7, then fit the concave
section of 7 B over sub nozzle1.
2 Lightly loosen pan-head screw 5 which
secure the sub nozzle.
3 Align the V-groove of 7B with lie 0
(0)marked on 7A. (The actual jet angle
becomes 5).
(4) Tighten pan-head screw 5 firmly.
Note: Since each gauge has a clearance, make
adjustment sa follows. Adjust 7A to bring
face A into contractwith the sub nozzle
block. Adjust gauge 7B to obtain the
adjustment angle when deflected to the B
side.
Note: The height and angle of sub nozzles many be
changed depending upon the texture type to
be woven.
Note: For single-hole reverse-tapered nozzles,
modify the installation angle according to
the heights as listed below:
Installation height Installation angle

+1 Line 11
0 Line 00
100
7.6 Pressure Adjustment of
Main and Sub Nozzles
The jet pressure adjusters for the main and sub nozzles
are located at the left side of left frame 1.
The figure at left shows the arrangement of the pressure
adjuster dials for the 2-color versions.
M1 : Dial 2 for main nozzle No. 1
S : Dial 6 for sub nozzle
SE : Dial 7 for sub-end nozzle
Beneath the above dials are the following according to
the specifications:
CU : Dial for cutting blow
C : Dial for optional TAPO movable cutter
BL : Dial for TAPO blow
MB : Main-nozzle breeze adjuster dial (for adjusting the
breeze while the machine is in operation)
NI : Dial for TAPO nip roller
SU : Dial for TAPO suction
[ 1 ] Pressure Adjustment Procedure
(1) Connect plug 3 of master gauge 2 (76201-
00010) to coupler 1.
NOTE: For the handling of the master gauge,
refer to Chapter G, Section G.3, Subsection
G.3.1 Air Pressure Gauge.
(2) Conversion of pressure values
When using the pressure gauge whose mea-
suring unit is kilo Pascal (kPa), convert the
measured values as follows:
1 kg/cm2 = 0.098MPa
101
(3) While keeping the pressure difference among the main nozzle pressure PM, sub nozzle
pressure PS,
and sub-end nozzle pressure PE as listed below by reading the air pressure on master
gauge 2, adjust
dials 2 through 5 to obtain the target TW.
For spun yarns
Main nozzle pressure PM = Pressure which makes Tw 230-240
Sub nozzle pressure Sub-end nozzle pressure PS = PS = PE = PM (Without tandem
nozzle) PM + 0.05MPa (0.5 kg/cm2) (With tandem nozzle) PS + 0.1MPa (1.0 kg/cm2)
For filament yarns
Main nozzle pressure Sub nozzle pressure PM = PS = Pressure which makes Tw
230-240 PM + 0.1MPa (1.0 kg/cm2)
If wefts are broken or loosened, make fine adjustment of the air pressures above.
Cautions for Use of Pressure Gauge
Pay attention to the following points when inserting a pressure gauge.
Correct insertion method

(1) Hold the knurled knob portion when inserting
the pressure gauge.
If the pressure gauge is inserted while
pushing
the pusher portion, the life of the chucking
mechanism in the pressure gauge coupler
may become shortened.
For replacement of the pressure gauge cou-
pler, see [3.5] centralized regulator section
on
page M2-16.
(1)
Wrong insertion method
(1) Do not insert while pushing the release bush
with the pusher. Use the pusher only at the
time of extraction.
(2) Pusher (plastic portion)
(3) Release bush (plastic portion of the pressure
port)
(3) (2) (1)
102
[ 2 ] Weft Arrival Angle Tw
The Tw (Timing of weft) means the crank angle when a weft yarn, which was measured and
wound on the electric drum, has reached the WF1 feeler.
(The TW pulse means the weft arrival timing expressed in number of pulses.)
How to check Tw
Use a stroboscope to observe weft yarn 2 wound on measuring band 1 of the electric drum. The
moment the weft is fed through warps and locked with plunger 3, read crank angle Tbw. Check
that the difference between Tw and Tbw is within the range from 5 to15(when the Tw pulse is
set to 2).
NOTE: If the difference exceeds 18, the sub nozzle pressure is improper. Increase the sub
nozzle pressure so that the differencecomes to the specified range.
The standard timing of the Tw is 230 to 240 , It

must be within 250 even for the latest timing.
103
[ 3 ] Breeze of Main Nozzles
Breeze (MB) for preventing weft from coming
out of the main nozzle.
Breeze always streams through each of the main
nozzles to prevent a weft from coming out of the
main nozzle when the weft cutter cuts off
the weft.
Breeze for passing a weft through main and/or
tandem nozzles
You may stream breeze for passing a weft
Push valves for main nozzles through main and/or tandem nozzles in
prepara-tion for weft insertion using push valves
as shown at left.
To pass a weft through the upper main nozzle
No. 1, use push valve 1 (M1); to pass it through
the lower main nozzle No. 2, use push valve 2.
To pass a weft through tandem nozzle 3, use
push valves 4 on top of the weft insertion plate.
APO suction
Push valves for tandem nozzles
[1) Adjust the air pressure to 0.08 MPa (0.8 kg/

cm ) as standard using dial 1 for main nozzle
breeze (MB).
(2) Set the pointers of speed controllers 2 (for
main nozzle No. 1) and 3 (for main nozzle No.
2) to the 2 (breeze) position as standard.
(3) Set the pointer of speed controller 4 (for the
weft threading valve to be activated by the
mechanical push-button) to the 4 position as
standard.
The weft threading air is fed from the main tank.
If the machine fails to thread a weft yarn,
adjust speed controller 4
104
[ 4 ] Cut blow
To prevent weft departure from the main nozzle due to the buckling of weft upon weft cutting by
the cutter LH, air flows in the main nozzle for the set time period.
(1) Adjust the pressure by operating the cut blow dial CU5.
Set it to 0.08 MPa (0.8 kg/cm2) as standard.
(2) The air is distributed at the same pressure to each nozzle valve.
(3) If the yarn posture upon cutting is not appropriate,adjust the pressure and set time period.
[ 5 ] Tandem/Nozzle Breeze
The strength of the breeze at the main nozzle is
suppressed by the breeze flow at the tandem nozzle.
The strength of the air flow is controlled by regulator
MB1 and throttle valves 6 inside the LH cover.
(Since the air is supplied from regulator MB1, the
pressure is the same as the main nozzle breeze
pressure.)
105
7.7 Stretch Nozzle (Option)
The stretch nozzle is mounted near the rightmost

warp. It blows the leading end of a weft into the
exhaust pipe in order to prevent the weft from

loosening
or looping at the right or left selvage section
in weaving with hard twist yarn or filament yarn.
Two types of stretch nozzles are available; one is
for non-cut reeds (standard type and front injection
type) and the other is for cut reeds.
The upper figure shown at left is a standard type
stretch nozzle for non-cut reeds.
1: Non-cut reed
2: Reflecting weft feeler (WF1)
3: Stretch nozzle
4: Weft exhaust pipe (air outlet)
NOTE: After installing the stretch nozzle, you may
mount weft feeler WF2 onto the rear side of weft
exhaust pipe 4. (Refer to Subsection 7.2.1, [ 2 ].)
The left figure shows a front injection type for noncut

reeds.
1: Non-cut reed
2: Reflecting weft feeler (WF1)
3: Stretch nozzle
The lower figure shown at left is a stretch nozzle for

cut reeds.
1: Cut reed
2: Penetrating weft feeler (WF1)
3: Stretch nozzle
NOTE: After installing the stretch nozzle, you may
mount weft feeler WF2 onto the rear side of weft
exhaust pipe 4. (Refer to Subsection 7.2.2, [ 2 ].)
106
[ 1 ] For Non-cut Reeds [Standard Type]
[ 1.1 ] Positioning the stretch nozzle
(1) Position stretch nozzle 2 so that distance a
from its center to the center of rightmost sub
nozzle 1 comes to 80 mm or more, in order to
lead flying wefts securely into exhaust pipe 5.
(2) Fit the stretch nozzle 2 into the groove provided
in the front side of sley 3, then secure it
with nut 4.
NOTE: According to the yarn type, adjust the
height of stretch nozzle 2.
(3) Align the weft inlet center of exhaust pipe 5
with the center of stretch nozzle 2, then secure
5 to the rear side of reed 6.
(4) Set the crank angle at 180 and connect piping
between stretch nozzle 2 and its valve 7.
Protective tube (74006-19014)

Pass the stretch nozzle hose through the protective
tube (74006-19014) as shown at left, and fix the
locking shaft portion with Insu-Lock (68601-02000),
and the wire duct portion with Insu-Lock (68601-
00001).
Pay attention to the following points with regard to

fixing of the stretch nozzle hose:
Insu-Lock (68601-02000) 1) Carefully prevent the oscillating portion of the
Protective tube (74006-19014) stretch nozzle hose from coming into contact
with the sub valve cable. If in contact, the sub
valve cable insulation may be broken to cause
an accident.
2) Do not fix the stretch nozzle hose and the
TAPO suction hose together by means of Insulock.
If fixed together, the TAPO suction hose
may be broken.
Insu-Lock (68601-00001)
TAPO suction hose
Sub-valve cable
107
[ 1.2 ] Adjusting the stretch-nozzle valve timing
After setting the initial values of the sub-end nozzle and stretch nozzle valve timings on the
function panel as listed below, make the following adjustments:
Initial values
Valve timing (to be Sub-end nozzle 260
set on the function
Stretch nozzle ON: TW-10 OFF: 330
panel)
Ps to (Ps + 0.05) MPa (Ps to (Ps + 0.5)
Valve pressure
kg/cm2)
(1) Jet the compressed air and adjust the positions of exhaust pipe 5 and stretch nozzle to
maximize the air discharge from 5.
(2) Pass a weft yarn through the channel of reed 6 and check that the yarn is fed into exhaust
pipe 5.
(3) Run the machine and check the yarn flow with a stroboscope. If the weft yarn does not enter
exhaust pipe 5, adjust the air pressure, the jet start/stop timings of the stretch nozzle valve,
and the installation position (the distance from the rightmost sub nozzle 1 to the stretch nozzle
body 2).
(4) Increase the weft measuring length approx. 20 mm more than when there is no stretch noz-
zle.
NOTE: Set the stretch valve pressure at 0.3 MPa (3.0 kg/cm2) unless there is no defect
such as broken end.
108
[ 2 ] For Cut Reeds
[ 2.1 ] Positioning the stretch nozzle
(1) Position stretch nozzle 1 so that the distance
a from its center to the center of the rightmost
sub nozzle comes to 80-100 mm.
(2) Secure stretch nozzle 1 to the right end of special
reed 2 with screws 3.
(3) Secure special reed 2 to sley 5 with reed block
4.
NOTE: No adjustment work is required.
(4) Set the crank angle at 180 and connect piping
between tensioner nozzle 1 and its valve 6.
Protective tube (74006-19014) Pass the stretch nozzle hose through the protective
tube (74006-19014) as shown at left, and fix the
locking shaft portion with Insu-Lock (68601-02000),
and the wire duct portion with Insu-Lock (68601-
00001).
Pay attention to the following points with regard to

fixing of the stretch nozzle hose:
Insu-Lock (68601-02000) 1) Carefully prevent the oscillating portion of the
Protective tube (74006-19014) stretch nozzle hose from coming into contact
with the sub valve cable. If in contact, the sub
valve cable insulation may be broken to cause
an accident.
2) Do not fix the stretch nozzle hose and the
TAPO suction hose together by means of Insulock.
If fixed together, the TAPO suction hose
may be broken.
Insu-Lock (68601-00001)
TAPO suction hose
Sub-valve cable
109
[ 2.2 ] Adjusting the stretch-nozzle valve timing
After setting the initial values of the sub-end nozzle and stretch nozzle valve timings on the
function panel as listed below, make the following adjustments:
set on the function
panel)
Valve pressure Ps to (Ps + 0.05) MPa (Ps to (Ps + 0.5) kg/cm2)
(1) Jet the compressed air to pass a weft yarn through the channel of reed 7, and check that
the weft is fed into stretch nozzle 1 and out through exhaust pipe 8.
(2) Run the machine and check the yarn flow with a stroboscope. If the weft yarn does not enter
stretch nozzle 1, adjust the air pressure, the jet start/stop timings of the stretch nozzle valve,
and the installation position (the distance from the rightmost sub nozzle to the stretch nozzle
body).
(3) Increase the weft measuring length to approx.20 mm more than when there is no stretch
nozzle.
NOTE: Set the stretch valve pressure at 0.30 MPa (3.0 kg/cm2) unless there is no defect such as
broken end.
110
[ 3 ] Stretch Nozzle for Non-cut Reeds
[Front Injection Type]
As the standard stretch nozzle for non-cut reeds is designed to expand the reed blade with a pin,
it may damage the reed depending on how it is handled.
However, the front injection type stretch nozzle does not expand the reed blade and prevents
the reed from being damaged.
Note that enough stretch performance may not be produced by filament yarn and stretch yarn
that are less prone to fly in weft flying. We recommend that you use a standard type depending
on the yarn type.
[ 3.1 ] Positioning The Stretch Nozzle

(1) Position the stretch nozzle so that the distance
a from the center of the rightmost sub nozzle
to the center of the by-pass port of the exhaust
pipe 5 is 90 mm or less in order to lead flying
wefts securely into the exhaust pipe 5.
(2) Fit the exhaust pipe 5 to the groove provided

in the front side of sleigh 3, put an integrated
washer 7 in-between and secure it on the
sleigh 3 with the nut 4.
Top rubber sheet Position the exhaust pipe 5 so that there is no
gap between the top rubber sheet and the
upper jaw of the reed 6.
NOTE: If you press the rubber sheet too hard,
the rubber sheet will wear out quickly. Do not
press too hard.
111
(3) Align the exhaust pipe 5 on the cloth fell side
with the left surface and install the stretch nozzle
2 to the rear side of the reed 6.
When you align the left surface, the ridge line
on the upper surface of the stretch nozzle 2
aligns with the by-pass port in the front face of
the exhaust pipe 5.
(4) Arrange pipe between the exhaust pipe 5,
stretch nozzle 2 and stretch nozzle valve 8 at
crank angle 180.
Top rubber sheet
(5) Bundle the external diameter 6 hose from the

stretch nozzle and the external diameter 4
hose from the exhaust pipe via a different
diameter union and fix it to the locking shaft
with an insulation lock (68601-02000) through
a large protective tube (74006-29014-00)
Then, fix it to the wire duct with an insulation
Different diameter lock (68601-00001) through a small protective
union tube (74006-19014).
See the standard type section for fixing the
stretch nozzle hose.
Protective tube
Union
112
[ 3.2 ] Stretch Nozzle Valve Ting and Others
Set initial values in the following table and adjust the valve pressure and the trimmed selvage
length as required.
set on the function
panel)
Valve pressure Ps to (Ps + 0.05) MPa (Ps to (Ps + 0.5) kg/cm2)
(1) Check if the right and left selvages are tightened or loose. Increase the valve pressure or
the trimmed selvage length if you find a defect.
(2) Increase the weft measuring length by about 20 mm longer than that required when no
stretch nozzle is used.
NOTE: If you find no defect including yarn break,set the pressure of the stretch valve to 0.30 MPa
(3.0 kg/cm2) or more.
113
7.8 Main Nozzle Pressure Exhaust Valve (Option)
The main nozzle pressure exhaust valve should be

used when you weave with weft which will break
easily due to its physical properties at the weft
arrival angle (Tw). (The exhaust valve is useful in
weaving with wool weft.)
The exhaust valve is connected to the output line of
the main valve as shown at left.
Opening the exhaust valve at the main nozzle jet

end angle relieves the air pressure remaining
between the main valve and main nozzle. This lowers
the air pressure at the weft arrival angle (Tw) so
that weft blow-off problems will decrease.
The graph shown at left indicates the difference
between the air pressure waveforms when the
exhaust valve is used and not used.
114
7.9 Sub Nozzle Pressure Exhaust Valve (Option)
If the woven fabric quality is degraded by strong

contact of the jet air stream from the sub nozzle
with the warp after shedding close in succession
to
weft arrival, use the exhaust valve for the sub
valve.
The exhaust valve is connected to the line on the
output side of the sub valve.
As a standard rule, connect it to the final sub
valve
on the right side of the edge of the woven fabric.
Opening the valve different from the sub valve at
the end of air jet from the sub valve discharges
the air between the sub valve and sub nozzle.
Connection method
The illustration at left shows the installation states
of the sub valve and the exhaust valve for the sub
valve.
Use exhaust valve 3 by connecting its inlet joint 3a
with the outlet joint of the final sub valve 1 by hose 2.
Since the position of the final sub valve varies with
the fabric width, exhaust preparation sub valve 5 is
provided on the sub valve side with its outlet joint
5a installed with plug 6.
(Example)
Explanation here is for the case of changing connecting
destination of exhaust valve 3 from sub valve 1 to sub
valve 5.
Remove the mounting bolt 4a for bracket 4 installed
with exhaust valve 3 from stay 7. Then move
exhaust valve 3 together with bracket 4 to the
position
of the mounting hole 7a on stay 7 under sub
valve 5, and tighten bolt 4a.
Disconnect plug 6 from one-touch joint 5a of sub
valve 5, and connect hose 2 there.
Then install plug 6 onto one-touch joint 1a of sub
valve 1, which has been disconnected from the
exhaust valve.
Assume the setting of the sub valve installed with the exhaust valve to be 180 - 260.
115
7.10 Main Valve Piping for Highspeed Operation
For high-speed machine operation at or above

1,000 rpm, changing the main valve output piping
will prevent broken weft due to air jet, fabric quality
degradation or other defect by quicker fall of the
pressure waveform upon main valve OFF.
The fall of the pressure waveform at the time of
main valve OFF can be made quicker by changing
the piping between the main valve and cut blow.
The time for the valve pressure to fall from the set
level to 10% less than the set level can be reduced
by about 45 by changing from the standard to the
high-speed piping.
Changing method
(1) Disconnect one-touch joint 1a on the output
side of main valve 1 from the same of hose 2
connected to Y joint 3.
(2) Remove hose 6 and check valve 5 from
onetouch
joint 7a on the output side of cut blow
valve 7, and connect hose 4 to one-touch joint
7a.
(3) Disconnect removed hose 6 from check valve
5.
(4) Connect removed hose 6 to one-touch joint 1a
on the output side of main valve 1.
(5) Connect the V-groove side of check valve 5 to
hose 2 and the opposite side of check valve 5
to hose 6.
NOTE: Carefully install the check valve in the
direction
to allow air flow from the cut blow side to the
main valve.
After the end of installation, perform manual
operation to confirm cut blow jet from the main
nozzle.
116
6.CChapter 8 Beating Motion
(1) Rotational force transmitted from the main motor swings rocking shaft 1 through the
crank shaft, connecting rod, and beating lever inside the oil bath gearing box.
(2) Sword 2, sley 3, and reed 4 on rocking shaft 1 beat up an inserted weft to the specified
position.
117
8.1 Nominal Reed Space and Drawing-in Width
The tables below list the nominal reed spaces and effective drawing-in widths.
Values in parentheses should apply to the machines equipped with the same beam as the Model T500.
Effective drawing-in width
Nominal reed space (cm)
Maximum Minimum
150 Nominal reed space - 60 cm
170
190
210
See the table below.
230
250 Nominal reed space - 70 cm
280 (- 60 cm)
336
340
360 Nominal reed space
390
* For twin beams Reed space: 280, 336, 340, 360, or
390
Min. drawing-in width: (Nominal reed space - 70 cm)
Heald frame type Selvage type Max. effective drawing-in width

Full-leno selvage
Riderless Nominal reed space - 5 mm
Half-leno selvage
Full-leno selvage
Flat Nominal reed space - 10 mm
Half-leno selvage
Riderless or flat Tucked-in selvage Nominal reed space - 50 mm
8.1.2 Install the Reed

NOTE: When handling the reed, observe the fol-
lowing precautions:
(1) Unpacking
Unpack the carton containing the reed on
the workbench or the like.
(2) Drawing-in
Draw warps in the center of dents to pre-
vent the dents from becoming damaged.
Take care not to damage or bend the dents
with the warp threader.
(3) Transportation
Cover the reed with cloth or
corrugated cardboard to protect it from
damage during
transportation.
(4) Mounting
Be sure to clean the reed holder before
mounting it onto the sley.
Check the dents for damage.
When installing the reed, take care not to
bring it into contact with the feeler heads.
When installing the temple cover, take care
not to touch it against the dents.
(5) In operation
If a warp is broken when the machine is in
operation, draw a warp in section A (not in
section B) of the dents as shown at left.
118
5
NEVER reach out towards the moving range of

reed 4 and sley 3 at full width, the space
between temple cover 5 and reed 4, and
right
4 and left cutters.
[1] Right-to-left Adjustment of Reed

(1) Set the crank angle at 340 to 0.
L=
(2) Press the emergency stop button down until
=0.5 1.0mm (3) Adjust reed 4 to the right or left to provide 0.5
to 1.0 mm clearance ("b") between right end A
of left selvage cutter 6 and the 1st dent 4a of
reed 4.
NOTE: For those machines having the half
leno selvage device, clearance "b" should be
different. Refer to Chapter 8, Section
8.2 "Half-leno Selvage Device (Klcker)."
7
Reference: When the right-to-left adjustment in

step (3) is finished, the distance between end B of
LH side frame 7 and the left end of the 1st dent 4a
should be approx. 200 mm.
In the case of the Jacquard center alignment type:
L = 200 + (R/S - DW)/2 (mm)
R/S : Reed space (mm)
DW : Drawing-in width (mm)
119
[ 2 ] Fixing the Reed with Reed
Holder
[ 2.1 ] Block-structured reed holder
Installation
procedure
(1) Insert reed 4 into the slot provided in sley
3.
(2) Fix reed 4 by securing reed holder 8 to sley 3
in the following manner:
Start the bolt tightening work from the left-
hand side block and work your way over to
the right-hand side.
Temporarily tighten one or two center bolts
out of three or five bolts 8a, then tighten all
those bolts evenly on each reed holder
block.
Use special torque wrench 9 (No. 77105-
00001) to torque those bolts 8a to 5.9 to
6.9 Nm (60 to 70 kg-cm) evenly.
NOTE: Holes 8b shown at left are to be used
as a jack hole.
NOTE: Make sure that the lower end of reed 4 is fit-
ted on bottom C of the groove in sley 3 without gap
at both the right and left sides of the machine.
Removal procedure
(1) Remove bolts from all of the Blocks.
(2) Insert one of the removed bolts as a jack bolt
into jack hole 8b provided in each block, then
release reed holder 8.
(3) Take out reed 4.
120
Chapter 9 Warp Detectors

The warp detector, which is located above the warp lines at the rear section of the weaving machine, detects
warp break to stop the machine operation.
If a warp 1 breaks, dropper 2 falls down so that contact bar 3 draws current whose signals are transmitted via
contact plate 4 and cable 5 to the machine control box.
NOTE: When handling a 12-division contact bar, take special care not to bend it.
121
9.1 warp detector adjustment
[1] Front-to-rear adjustment

(2) Loosen nut 2 (which secures warp detector 1)
at each side of the weaving machine.
(3) Loosen bolts 4 (which secure middle

supporter connector 3) inside the weaving
machine.
NOTE: The number of the middle supporters
differs depending upon the reed space.
(4) Adjust the positional relationship

between warp detector 1 and middle supporter
connector(s) 3 according to the instructions
given on the next page depending upon the
specifications required.
3
2
1 4
122
a) For the standard machine version:

Move the warp detector to the front or rear so
that distance "a" between the front end of
guide bar 6 and the rear end of full-leno sel-
vage cover 7 comes to approx. 53 mm.
Standard machine version
b) For those machines equipped with

optional seat pressure bar 5:
Adjust the warp detector so that distance "a"
comes to approx. 93 mm and that clearance
"b" between the front end of seat pressure bar
5 and the rear end of full-leno selvage cover 7
comes to approx. 15 mm.
With an optional seat pressure bar
c) For those machines equipped with a half-leno

selvage device or tucked-in device
that distance "c" between the front end of
guide bar 6 and the rear end of rearmost heald
frame 7 is as specified in the table below:
No. of heald frames used "c"

4 320 mm
5 305 mm
6 290 mm
7 275 mm
8 260 mm
With a half-leno selvage or tucked-in device
d) For filament warp:

that distance "d" between the front end of
guide bar 6 and the rear end of 4th heald
frame 7 comes to approx. 350 mm.
(5) Tighten nut 2 and bolts 4 (which are
loosened in steps (2) and (3)).
NOTE: Dimensions "a", "c", and "d" may
change depending upon fabric types.
For filament warps
123
[2] Vertical adjustment

(1) Loosen bolts 2 (which secure middle
supporter connector 1) inside the weaving
machine.
NOTE: The number of the middle supporters
differs depending upon the reed width.
(2) Loosen bolts 4 (which secure holder 3) at

each of the right and left sides of the warp
detector.
(3) Rotate adjust bolt 6 located on the bracket 5
to align the desired graduation with mark 7
on
6 the side of holder 3.
(4) Tighten bolts 4.
5 (5) Tighten bolts 2.
The table below lists the standard height.
4
Height
Fabric structure
(graduation)
0
Plain weave (1/1) and twill weave (2/2) 0
Twill and satin weave (2/1, 3/1, and 4/1) +1
Twill and satin weave (1/2, 1/3, and 1/4) -2
Dobby 0
3
7
[3] Seat pressure bar (Option)

If the dropper is likely to dance due to fabric texture
using spun yarns, install the seat pressure bar.
(1) Loosen bolt 4 at each of the right and left
sides of the warp detector.
(2) Adjust bar bracket 3 so that the bottom end
of seat pressure bar 1 is placed 5 mm above
warp seat 2 at shed closure. Then, secure bar
bracket 3 with bolts 4.
124
Chapter 10 Weft Detectors

(1) The weft feelers, which are located near the rightmost warp, detect the presence or absence of
a weft yarn.
(2) The weft feelers monitor whether or not a weft yarn has passed through the path between the
light-emitting and light-receiving devices integrated in the feeler
125
Mounted position of Weft feeler as following
Static active pilot Static active pilot
H1 H2
H1 OV1 GF
12A HC H2 OV2 GF
HC HA Power signal
H1 terminal H2 terminal
a Weft feelers installing position

Weft feelers circuit card mounted on the side plate of control boxuser can not disassemble weft
feeler card when machine running otherwise the machine will stop running.
b Function
The weft feeler detects the presence/ absence of a weft yarn at the preset timing, output signal to
main control system. The sensitivity setting of weft feeler head is through this card.
10.1 weft feeler sensitivity testing
weft feeler sensitivity adjusting including analog adjusting and digital adjusting.
1Analog adjusting is on the control paneluse comfortable screwdriver turningdisplay the digital
value more big the sensitivity more high, otherwise decrease the sensitivity decrease.
2Digital adjusting use the parameter function key start and stop parameter setting. The weft
detecting number setting more big, the sensitivity is more slow, otherwise the sensitivity is increasing.
If the number is zero 0, express no detecting, so it can not set 0 when machine normal running
10.2 Weft detecting description
WF1Which indicated the first weft feeler, used for short weft yarn detecting.
WF2Which indicated the second weft feeler, used for long weft yarn detecting.
False judgment Indicated normal weft yarn be judged abnormal
Miss judgment Indicated abnormal weft yarn be judged normal.
10.3 Mounting and testing
Adjusting Weft feeler H1

Static adjusting
126
1Inch move reeds on 180 degree while stop machine, check weft feeler head with correct
installing position.
2Adjust the Static Sensitivity till static green pilot light comes on, then finish static
adjusting.
Active adjusting
1Set the weft Sensitivity number as 5Analog Sensitivity number set to 1, Analog
Sensitivity adjusted to minimum value, occurred misjudgment.
2Increase the analog Sensitivity until without misjudgment, and the active first green light
lighting, remember this position .
3Increase the analog Sensitivity continuously till the second green light lighting, remember
this position.
4Then set the active Sensitivity to middle position, manual stop the machine, check pc
panel short pick number(suggest 20-30) (the analog sensitive knob button adjusted to 2-4)
5To set digital sensitivity to half to third of weft times, treating in accordance with
varieties.
Note
The potentiometer is single circle, please dont continue to twist after turning full circle,
otherwise, it will be damaged, it cant adjust the sensitivity.
bDo not force too much during adjusting, adjust slightly .
cCheck whether the mechanical collision.
Weft feeler adjusting example:
The screw knob of main control panel and sensitivity values will be adjusted during work.
Short weft occurs leakage ( weft doesnt arrive, no alarm), value decreases, if it occurs error
detecting (weft arrive, false alarm), value increases.
Photo for best position for mounting weft feeler
the mounting position is not suitable, please adjust with pad
127
10.4 Weft heads
[1 ] Mounting of H1& H2
aMounting Method
The weft feeler and their cables should be mounted on reeds stably without loosening
and in accordance with the mounting standard.
Glass fiber loom
H1
Reeds without H2
Reeds
clamp Fixed the connecting cable, without swaying,
otherwise detecting is not correct
bWeft feeler H1
Mounting position:
Mounting in the reeds, keep suitable height, one clap for 8 cm, H1 should be mounted
vertically with the center of special shaped groove (focus of emitting and receiving tubes),
to get the biggest signal amplitude, such as shown on the yellow line on T1.
[ 2 ] Maintenance for Weft Heads

Unload the weft feeler carefully to avoid weft head to fall down, the head is fragile,
please put lightly to avoid head damaging, dont clash the emitting and receiving tubes,
dont try to twist their angle, either, keep the light projector and light receptor of weft feeler
clean.
As for the uneatable dirt, to scrub with diluted neutral detergent or alcohol without hard
objects to touch, otherwise the sensitivity will be affected. When the weft feeler is on the
machine , to make sure the fixed screws not loosening, check whether the position with side
support safe and suitable angle, they cant be clashed, to check whether the weft can reach
the detecting position, make sure the cables ok. Dont close weft head during work, make
sure the weft heads not swaying left and right, make sure the suitable angle with reeds,
recommend to put the focus (D1 and D2) up 2mm of the bottom lip of special-shaped groove,
by this, the weft signal is stable to reduce mistakes, please operate by the procedures and
128
attentions strictly.
129
Chapter 11 Selvage Forming Device

11.1 Full-leno Selvage Device
This device binds two leno yarns with every weft yarn at each side of the fabric to produce a firm selvage construction
which will not become loose if weft yarns are cut.
Sequence of Movement
(1) The rotational force is transmitted via the gear train of gears 1, 2, 3, 4, and 5, to leno selvage gear 6.
(2) Since leno selvage gear 6 and stationary gear 7 are set on the same shaft, stationary gear 7 also rotates so as to
engage idle gears 8 and planetary gears 9 with each other. Consequently, bobbin holders 10a and 10b rotate.
(3) Leno yarns fed from bobbins 11a and 11b go up and down to produce a full leno selvage.
RH Full-leno Selvage Device
130
11.1 Installation, Adjustment, and

Preparatory Operation
[ 1 ] Front-to-rear
positioning
According to the number of the heald frames to be
used, select a set of the mounting holes provided in
side bracket 2 for supporting the leno selvage
device, by referring to the table below. "1" in the
figure at left indicates the side frame.
The position of the leno selvage device can be
adjusted at the three levels by selecting the mount-
ing holes a, b, or c as listed below.
Mounting holes No. of heald frames

a Up to 4 frames
b 5 to 7 frames
c 8 to 10 frames
NOTE: When using more heald frames (max. 16)
Standard type than listed above in those machines equipped with
a dobby, you can move side bracket 2 itself to the
rear for mounting the leno selvage device.
(2) Standard type
Remove fixing bolts 3 and 4, loosen bolt 5, and
take off gear cover 6.
High-speed type
Remove fixing bolts 3 and 4, then take off gear
cover (resin) 6.
High-speed type
(3) Loosen fixing bolt 8 on intermediate bracket

7, then disengage intermediate gear 9 from
10 drive gear 10.
7
131
(4) Remove fixing bolts 12 from middle support

11 at the middle of the weaving machine,
then loosen fixing bolts 14 of connector 13.
NOTE: Take care during this removal opera-
tion, since middle support 11 and connector 13
are linked to the warp detector.
(5) Remove fixing bolts 16 from stay bracket 15,

then install the full-leno selvage device 17 into
place.
(6) Reinstall middle support 11, connector 13,

and stay bracket 15.
132
(7) Remove nut 18 from intermediate gear 9,

then set the nut gauge* onto gear 9 instead
19 and tighten it.
* Nut gauge:
ST8213-03010-00 (Standard type)
ST8213-02010-0 ST8213-03020-00 (High-speed
0 type)
(8) Apply the plate gauge (ST8213-02010-00)
as shown at left, then adjust intermediate
bracket
8 7 so that the plate gauge becomes fitted over
drive shaft 19 and the shaft of the nut gauge.
18
Tighten bolt 8.
If a high-speed type of intermediate gear 9 is
used, loosen the slotted-head bolt of drive
gear 10 and move the gear inwards so that the
0.3-0.4 mm
plate gauge becomes fitted over drive shaft 19
and the shaft of the nut gauge.
This adjustment using these gauges
brings
0.3- to 0.4-mm backlash between intermediate
gear 9 and drive gear 10.
(9) Remove the plate gauge and nut gauge, then
set the nut removed in step (7).
If a high-speed type of intermediate gear 9 is
a = 1-2 mm used, move drive gear 10 back to the original
position and tighten the slotted-head bolt.
(10) Reinstall gear cover 6.
NOTE: Take care not to let the gear cover
interfere with the gear teeth.
[2] Right-to-left positioning

Shift leno selvage holder bracket 3 and drive gear 4
to the right and left to provide 1 to 2 mm clearance
"a" between warp ends 1 and leno selvage cover 2.
133
[3] Timing adjustment

The table below lists the standard crank timing at
which the upper and lower leno yarns fed from the
full-leno selvage device align with each other.
Full leno Crank

selvage device angle
At the LH side of
280
the machine
At the RH side of
10
the machine
(1) Turn the weaving machine manually up to

the angle specified above.
(2) Loosen bolt 1a on drive gear 1 at each of the
right and left full-leno selvage devices.
NOTE: If bolt 1a is mounted at a
location where it is not easy to loosen the bolt,
it means that the previous adjustment was not
correct. Take care when tightening bolt 1a in
step (4).
(3) Turn leno bobbin holder 2 by hand to align two

3 binding eyes 3 horizontally.
(4) Make sure that the end of each drive gear 1 is
2 flush with that of leno selvage wheel gear 4,
then tighten bolt 1a of drive gear 1.
(5) Turn the machine in the forward direction by
hand and check that bolt 1a on each drive
gear 1 almost faces down at the maximum
shed opening, as illustrated at left.
NOTE: If bolt 1a does not face down, it will
come into contact with leno bobbin holder 2,
resulting in a broken leno bobbin holder.
4
1
1
1a
134
[4] Yarn threading and the related

operations
[ 4.1 ] How to set the leno bobbin
Set leno bobbin 1. Then, pull knob "x" of bobbin
1
rod stopper 8 and fit the convex section "y" into the
concave section provided on the head of bobbin
rod 9.
NOTE: Make sure that bobbin rod stopper 8

catches bobbin rod 9 firmly. Running the machine
without fitting stopper 8 into bobbin rod 9 will dam-
8
age the full-leno selvage device. Such a mistake is
the most frequent cause of the damaged full-leno
selvage device.
9 X
[ 4.2 ] How to thread yarn through the bobbin

3 holder
(1) Pull out leno yarn 2 from leno bobbin 1 and
thread it downwards through hole "x" provided
2 X
1
in claw arm 5.
Y (2) Hook the yarn on tenser arm 4.
(3) Thread the yarn upwards through hole "y" in
binding eye 3.
5
135
[ 4.3 ] How to adjust the leno yarn tension

In order to make the tension of leno yarn match the
warp tension, adjust the yarn tension with spring 5
and secure it with fixing nut 6 at each of the leno
selvage devices.
For typical leno yarn tension, refer to the
table below.
To construct the well-tightened selvages at both

B
sides of the fabric, tension spring 5 at the left leno
selvage device should be tensed harder.
A TIP: Standard Leno Yarn Tension
Leno selvage
Yarn tension Fixing nut position
device
At the left side
A
of the weaving 50 g
(Stronger spring force)
machine
At the right side
B
of the weaving 20-30 g
(Medium spring force)
machine
[ 4.4 ] Sensor plates for stop motion

The leno selvage device has two sensor plates:
round sensor plate 10 and straight sensor plate 11
for stop motion. What follows is a brief description
of these functions.
(1) If a leno yarn is broken, tenser arm 4 lightly

pushes the round sensor plate 10 to stop the
machine.
136
(2) If the operator attempts to run the weaving

machine when bobbin rod stopper 7 does not
catch bobbin rod 9 firmly, the tip end A of bob-
bin rod stopper 7 lightly pushes the straight
sensor plate 11 to stop the machine.
Then, the same indication as the full-leno sel-
vage stop will be shown on the signal indica-
tor and the function panel.
NOTE: If a full-leno selvage stop occurs (e.g.
during reverse inching caused by the START
switch after bobbin replacement), be sure to
check whether the bobbin rod stopper catches
the bobbin rod firmly.
The sensor plates for stop motion may be adjusted

according to the procedure given below.
(1) Release the tension of leno yarns.
(2) Turn leno selvage wheel gear 1 until tenser
arm 4 comes in light contact with round sensor
1 plate 10, then secure the sensor plate with fix-
ing bolt 12.
(3) Tense the leno yarns and check that tenser
arm 4 is not in contact with round sensor plate
10.
Front
137
(4) Remove bobbin rod stopper 7 from bobbin rod

9.
12 (5) Turn leno selvage wheel gear 1 until the tip
11 end A of bobbin rod stopper 7 comes in light
contact with straight sensor plate 11, then
secure the sensor plate with fixing bolts 12 and
13.
13
Front
138
[5] Threading leno yarns through

the reed
Yarn type symbols:
{ Leno yarn
LH U Ground yarn
S Waste-selvage yarn
(1) At the left side of the machine:

Thread leno yarns { through the same dent
through which the leftmost ground yarns U
are drawn.
(2) At the right side of the machine:
Thread leno yarns { through an empty dent
RH adjacent to the one through which the right-
most ground yarns U are drawn.
[6] Preparation of leno yarn

(1) Yarn specifications for full-leno selvage
devices
Yarn type: Same type of two-ply yarn as
that for the ground warp (Pri-
mary twist: Z-twist, Final twist:
S-twist)
Yarn number count:
Almost the same as for the
ground warp or slightly greater
than that for the ground warp
(thinner than the ground warp)
Leno yarn winding direction
If using the same type of yarn as for ground
warp results in insufficient strength of the full-
leno selvage, it is recommended that finished
yarn of 50d or 75d be used, provided that no
problem occurs in the subsequent processes.
(2) The yarn winding direction onto the leno
bobbin is as shown at left.
NOTE: When using the special winder for winding

yarn onto the leno bobbin, do not increase the yarn
take-up tension excessively by the winder, particu-
larly when filament yarn is used. Otherwise, the
leno bobbin may be deformed, making it impossible
to set the bobbin into the bobbin holder.
139
Chapter 12. Waste Selvage Device

(1) The waste selvage device binds weft 1 jetted up to the outside of the right edge of the woven fabric with
several warps 2 (or with yarns from the waste-selvage cheeses) in order to apply tension to the weft, for
an ideal selvage construction.
(2) Two types of the waste selvage devices are available: the non-stand type which uses several warps
as waste-selvage yarns and the stand-equipped type which uses waste-selvage cheeses.
140
12.1 Non-stand Type

This type uses ground warps of yarn number count
7's to 40's, as waste-selvage yarns.
[1] Waste-selvage Yarn Path
(1) Warps 1 to be used as waste-selvage yarns
are routed through dropper 2, guides 3 and 4,
eye 5a of tenser spring 5, and guide 6. They
are shed with heald 7.
(2) Waste-selvage yarns 1 are routed
through reed 8 and bound with weft 9 at the
cloth fell area. They are further routed
through temple
10 and cut off from the woven fabric with weft
cutter 11.
(3) The cut-off waste-selvage yarns 1
advance along guide rollers 12, 13, and 14
while being p u l l e d d o w n w i t h t h e c o n t a c t
p r e s s u r e between waste band roller 15
and contact roller 16, then ejected into
waste-yarn box 18.
NOTE: In filament-intended versions, the weft
band roller and contact roller are gear-driven
types.
[2] Adjusting the Inclination of Tenser
Spring
(1) When tenser spring 5 holds no yarn, adjust
tenser spring 5 at approx. 120 from the verti-
cal plane as shown at left.
(2) Adjust the tension of waste-selvage yarn by

making distance "a" 30 mm as standard, as
shown at left.
If a waste-selvage yarn break occurs, increase
th e d i s t a n c e " a "; if w a ste- s e lv age yar n
becomes slack, decrease it.
141
[ 3 ] Adjusting the Yarn Guide

Height
Adjust yarn guide 6 up or down so that the tensions
of upper and lower warp yarns (19 and 20) are
almost identical to each other.
19
20
[4] Other Descriptions

(1) How to wind yarns around the yarn beams
Standard winding (same as for the stand-
equipped type)
RH (2) Number of waste-selvage yarns
Standard: 12 yarns
If a waste-selvage yarn break
Waste-selvage yarn occurs fre-
Leno yarn quently, use 16 yarns; if it does not occur, you
Ground yarn may use 8 yarns.
(3) How to draw yarns through the reed
Standard drawing
For 8 yarns: 2 warps/dent
(4) How to draw yarns through the healds
Draw two, three, or four yarns through the 1st,
2nd, 3rd, and 4th heald frames in this order.
NOTE: If a waste-selvage yarn break occurs
frequently, draw yarns through the 1st, 2nd,
1st, and 2nd heald frames in this order. Do not
use the 3rd and 4th heald frames.
142
12.2 Stand-equipped Type

This type uses waste-selvage cheeses 2 on waste-
selvage stand 1 to feed waste-selvage yarns into
the machine.
Six to eight cheeses are generally used.
[ 1 ] Routing Waste-selvage
Yarns
(1) Route yarn 3 coming from cheese 2 through
cheese spindle 4, hook it onto yarn guide 5,
then thread it through tenser 6.
NOTE: When routing yarn 3 through cheese
spindle 4, use the threader (J8213-01010-00).
(2) Hook yarn 3 onto rod 7 and then
route it through wire dropper 8 and the yarn
hole of yarn guide bar 9.
(3) Route yarn 3 through yarn guide 11
supported on full-leno selvage bracket 10,
yarn hole 13 provided in tenser spring 12,
and yarn guide
14. Further route yarn 3 through a heald.
[ 2 ] Adjusting the Inclination of

Tenser
Spring
(1) When tenser spring 12 holds no yarn, adjust
tenser spring 12 at approx. 120 from the verti-
cal plane as shown at left.
NOTE: At the installation of the machine, tenser
spring 12 is adjusted at horizontal position.
(2) Thread yarn 3 through yarn hole 13 of tenser
spring 12.
Then, adjust tenser 6 on the cheese stand so
that the yarn hole 13 bends down by 15-20
mm from the position of the tenser spring sup-
porting no yarn.
[ 3 ] Adjusting the Yarn Guide

Height
Adjust yarn guide 14 up or down so that the ten-
sions of upper and lower warp yarns (16 and 17)
are almost identical to each other.
143
[ 4 ] Waste-selvage Yarn Break

Detector
If a waste-selvage yarn 3 is broken, wire dropper 8
falls to position 8a so as to come into contact with
stopper bar 15.
Stopper bar 15 signals the control box to stop the
machine.
For wire droppers 8 not in use, cover the mating
stopper bars 15 with tape. Otherwise, the
machine status becomes the same as
waste-selvage yarn break and the machine will not
run.
It is necessary to clean stopper bar 15 periodically.
This is because if stopper bar 15 becomes covered
with fly, fleece or size dust, it will fail to detect wire
dropper 8, resulting in a detection error.
The detection failure of the waste-selvage
yarn break detector is, in many cases, the primary
source of such problems that broken waste-selvage
yarns dangle and become entangled with the rotat-
ing section.
[ 5 ] Setting the Waste-selvage

Cam
Timing
When using waste-selvage cams (1/1) for
satin weave or the like, set the alignment
timing of waste-selvage heald frames earlier by
approx. 10 than that of ground-weave heald
frames.
[ 6 ] Waste-selvage Cheese
Specifications
(1) Yarn type
The yarn type for waste-selvage yarns shall be
EC 23/2's as standard. The EC 24/2's and
parched yarns may be used provided that they
have a strength equivalent to 23/2's or higher.
(2) Cheese shape
Shown at left are the recommended dimen-
sions and shape of a waste-selvage cheese.
144
[7] Specifying Heald Frames through which Waste-selvage Yarns shall be Threaded
[ 7.1 ] When using ground heald frames
In general, thread waste-selvage yarns through the heald frames used for ground yarns, as listed below.
Heald frames through which waste-selvage

Weave structure
yarns 1 to 8 shall be threaded
1/1 Plain weave 1, 2 1, 2 1, 2 1, 2
2/1 Twill weave 1, 2 3, 1 2, 3 1, 2
3/1 Twill weave 1, 2 3, 4 1, 2 3, 4
1/4 Satin weave 1, 2 3, 4 5, 1 2, 3
2/2 Twill weave 1, 3 2, 4 1, 3 2, 4
[ 7.2 ] When using the half-leno selvage device (Klcker) or waste-selvage heald frames (1/1)
When using the half-leno selvage device (Klcker)
Thread waste-selvage yarns through the heald frames (1, 2) used for half-leno selvage yarns.
When using waste-selvage heald frames (1/1 shedding, 2 heald frames)
Add waste-selvage heald frames to the rear of the ground heald frames and then thread waste-selvage yarns
through them.
145
12.3 Adjusting the Contact

Pressure of the
Waste-selvage Contact
Roller
The waste-selvage contact roller presses
waste- selvage yarns against the
waste-selvage drive roller to pull down those
yarns sandwiched in- between into the
waste-yarn box. You can adjust the contact
pressure of the waste-selvage contact roller.
The waste-selvage contact roller is available in
two types: Roller type and Gear type.
Generally, the former is used for spun yarns
and the latter is for filament or glass fiber
yarns, but it may differ depending upon the
specifications.
Roller type
For the standard contact pressure, align the
marker on waste guide 1 with biggest notch 2A
in spring stopper 2.
Contact roller 3 will be pressed against

waste-selvage drive roller 4 by the force of the
torsion spring.
NOTE: In weaving high-density fabrics or thick

fabrics, the machine's vibration may be
transmitted to the waste-selvage contact roller
and its related section, lowering the contact
pressure. In such a case, turn spring stopper 2
counterclockwise with a spanner to increase
the contact pressure.
Gear type
For the standard contact pressure, make
hooking hole 2B provided in spring stopper 2
almost horizontal.Turning spring stopper 2
counterclockwise increases the contact
pressure.
NOTE: When removing or threading
waste-selvage yarns from/through the related
rollers (either roller type or gear type), pull up
lever 6 in the direction of the arrow shown in
the above illustrations.
146
Chapter 13 Maintenance
13.1 Maintenance
(1) To make the most of the capabilities built in every Toyota weaving machine and keep the quality of
the woven products high, the following maintenance work should be performed properly according to the
machine models, device types, and textile styles:
1) Daily maintenance
2) Maintenance every beam change
3) Maintenance & replacement every 60 million picks (every 2.5 to 3 months)
4) Trimonthly maintenance
5) Semiyearly maintenance
6) Special semiyearly maintenance
7) Yearly maintenance
8) Maintenance every 2 to 3 years
(2) In addition to the above periodical maintenance work for the weaving machine, maintenance for the
peripherals including the gauges, tools, measuring devices, air-conditioning facilities, compressors, and
duct collectors should also be performed.
(3) It is recommended that the maintenance records be retained on the maintenance/replacement note-
books for future convenient management.
147
13.1.1 Daily Maintenance
Inspection
No. Figures Check: What to do:
point
Take a look at the cutting Adjust the cutter timing and
length and the cut ends of mounting position. Check for

Right and left
fringe selvages 1 to check leftover warp ends and
1 edges of
the cutters for sharpness. misdrawing: make the
textile
Check the selvages for necessary corrections.
firmness 2.
148
Check the warp separating Correct misdrawing to the
Drawing at the state. Check the right and heald wires. Correct
right and left left edges of the textile for misdrawing to the dents.
2
edges of firmness. Check for Check for leftover warp ends.
textile entangled wefts and looped
mispicks.
Check the wefts for Correct the height of the heald
looseness (1 in the left fig). frames, air-jet pressure, out-of-
Check that there is no place pipes, and the data on the
misdrawing (2 in the left fig). function panel. Correct
3 Textile surface Check that there are no misdrawing. Repair or replace
damages caused by the the temple rings if their rotation
temples. Check that there is faulty or the temple needles
are no sub-nozzle marks (3 in are bent or broken. Adjust the
the left fig). sub-nozzle mounting position.
Check the fringe selvage Adjust the cutter timing and
for alignment. Check the cut mounting position. Adjust the
yarns for proper back tandem-nozzle mounting

Left-end fringe
4 tension. position. Check the cutter
selvage
blades for wear, then replace
the worn ones. Correct the air
pressure of the main- and
149
sub-nozzles if insufficient.
Check that there are no Clean those elements with a
stains on the light-emitting soft cloth. (Never use organic
and -receiving elements (1 in solvents except for alcohol.)
5 Weft feelers the left fig). Check that there Remove fly, size dust, and other
are no foreign materials foreign materials accumulating
entangled. between the elements and the
reed.
Inspection
point
Check for crossed warp Correct the crossed warps
yarns. Check that the and go back to the previous
leftover warp ends are process each time any of them
correctly arranged. Check are found. Do not draw the
6 Warp sheet for looseness. Check for leftover warp ends into the
warps stuck together. selvage, but take them up with
waste selvage. Remove the
cause of slack warps (e.g. by
supporting the dropper). Go
150
back to the previous process.
Weaving Check for weft miss. Analyze the trouble factors
machines Check for warp miss. and adjust the machines with
having problems. (Refer to Chapter T,

7 -
problems such Section T.2.)
as weft break
or warp break
Check the quantity of the If the quantity is lacking,

Gauges and
8 gauges and tools. Check for supply new ones. Replace
tools
damage. them if damaged.
Check the quantity of the If the quantity is lacking,
measuring devices. Check supply new ones. Repair or
that every measuring device replace them if damaged.

Measuring
9 operates correctly. Check Load charged batteries.
devices
that every measuring device
is loaded with charged
batteries.
151
Leaf spring Check for fly or size dust Remove fly and size dust
tenser Around accumulation. Check that a either by hand or by blowing air
the main weft is correctly threaded to the leaf spring tenser and the
nozzle through the leaf spring tenser main nozzle. Thread a weft
and the tenser is adjusted to correctly. Adjust the tenser

10
the optimum tension. Check while checking the posture of
the inclination and mounting the weft wound on the drum.
state of the tenser unit. Correctly position the tenser
Check for fly or size dust unit relative to the cheese
accumulation. position.
13.1.2 Maintenance Every Beam Change
Inspection
point
Check for fly or size dust Remove fly and size dust from
accumulation (1 in the left the grooves of the guide rollers
Shedding figure). Check that the either by hand or by blowing air
1 guide rollers ropes are not scratched or into them. If scratched or
and wire rope damaged. damaged, replace the ropes.
(Refer to Chapter 4, Section
4.1.)
152
Check for fly, size dust or Remove fly, size dust or oil
Driving belt
2 oil accumulation (1 in the left from the driving belt and the
and pulley
figure). grooves of the pulley.
Shedding Check for fly, size dust or Remove fly, size dust or oil
timing belt, oil accumulation (1 in the left from the timing belt and the
3 take-up timing figure). grooves of the pulley.
belt, and
timing pulley
Check for fly or size dust Remove fly and size dust
Leno bobbin
4 accumulation (1 in the left from the leno bobbin (teeth) and
and its holder
figure). its holder.
Check for fly or size dust Remove fly and size dust
Dropper and
5 accumulation (1 in the left from the dropper and contact
contact bar
figure). bar.
Check the rotation of ring If the rotation is not smooth,
2. Check for yarn dust or disassemble the temple to

6 Temple
stains. clean and lubricate it. Remove
yarn dust or stains.
Inspection
point
153
7 Reed and slay accumulation (1 in the left the reed and slay.
figure).
Check the EDP 1 for fly or Remove fly and size dust from
size dust accumulation. the electromagnetic pin, mea-

EDP (Electric
8 suring bands and their sur-
drum)
roundings. Clean the reflector
of the wind sensor.
accumulation (1 in the left the inside of the spring stand
9 Spring stand
figure). cover.
1 Check the plain metal 1 for Apply grease. (Refer to
Press rollers
lack of oil. Sections M.3.1 and M.3.2.)
10
arm
12 Check the plain metal 1 for Apply grease. (Refer to
Easing lever
lack of oil. Check the easing Sections M.3.1 and M.3.2.)
11
Easing rod
rod 2 for lack of oil.
No. Figures Inspection point Check: What to do:
154
Check that there are no Remove fly, oily dust, and
Yarn beam stains on the surface of the size dust from the corner of the
12
Corner of the bearing holder bearing housing. bearing housing, then apply
housing grease to it.
Check the draining (1 in Drain the air filter.
the left figure). If water or
13 Air filter oil collects in the air filter in a
short period, check the
compressor.
Check every section of the Remove those foreign
weaving machine for fly, materials by blowing air and by
yarn dust, and size dust hand. Lubricate every metal
accumulation. (If entangled section.

Overall weaving
14 with yarn dust, the shafts in
machine
the gear box will break the
oil seals, resulting in oil
leakage.) Check every
metal section for lack of oil.
155
Right- and Check the oil level. Supply the specified types of
left-hand gearing oil. (Refer to Sections M.3.1
boxes and M.3.2.)
Shedding tappet
box Let-off drive
box Right- and
15 left-hand tuck-in
housings
Electronic-control
take-up drive
worm box
Electrical fullleno
selvage drive box
Check the cutters for lack Lubricate the cutters. LH
Right- and of oil. rotary solenoid cutter: Once a

16
left-hand cutters day
Check the main motor fan Remove those foreign
for fly, yarn dust, and size materials by blowing air and by
17 Main motor fan
dust accumulation. hand.
156
Check the main brake for Remove those foreign
fly, yarn dust, and size dust materials by blowing air and by
18 Brakes
accumulation. hand.
Check every metal section Remove those foreign
for fly or size dust materials by blowing air and by
accumulation. Check hand. Apply grease.

Middle metal
19 whether grease collects on
section
the grease pan. Check
plain metal section for lack
of oil.
Check the gear box for Apply grease. Remove
lack of grease. (Can grease grease. If the oil level is less

Electronic-control
be seen through the hole?) than the specified level, apply
20 take-up drive
Has grease collected on the specified lubricant. (Refer to
gear box
floor? Is the oil level Sections M.3.1 and M.3.2.)
proper?
157
13.1.3 Oil Change Every 60 Million Picks (Every 2.5 to 3 months)
Right- and left-hand Make your first oil
gearingboxes Shedding replacement after 60 million
tappet box Let-off drive box picks (approx. 2.5 to 3 months)
Right- and left-hand tuck-in from the operation start. After

1 -
housings Electronic-control that, replace the oil yearly.
take-up drive worm box (Refer to Section M.3.3, [ 3 ].)
Electrical fullleno selvage
drive box
13.1.4 Trimonthly Maintenance
Warning indicators Check that there Clean the stained sections.
(located on the EDP are no stains on Replace the peeled ones with
control box, the main those indicators. new ones.
1 control box, the optional Check them for
electric take-up control peeling.
box, and transformer
cover)
158
Check for fly Remove fly from the inside of
accumulation. the control box. (When
removing fly or fleece
accumulated on the control
boards or between those
boards, use your hand, feath-
ers, or vacuum cleaner. If you

2 Control box Inverter box
necessarily blow air for fly
removal, always turn the main
power off and check that the air
does not contain water. Then
blow air as softly as possible.)
Ask the electrical technician to
repair it.
Check the temple Replace the temple ring. To
needles 1 for wear, allow the temple ring to rotate
bending, and smoothly, disassemble, clean,
breakage. Check and lubricate the temple.

3 Temple
the rotation of the Remove yarn dust and stains.
ring 2. Check for
yarn dust and
stains.
159
Check the rope 1 Check and adjust the heald
Shedding rope for elongation. frame height and heald frames
4 (Negative and dobby Check the surface with uneven right and left sides.
shedding motions) nylon coating for no Or replace the rope.
break.
Check the bearing Replace the roller if damaged.
and flange of the

5 Shedding guide roller
guide roller 1 for
damage.
Check the springs Replace the springs if
1 for damage. damaged. Replace the

6 Spring stands
Check the hanger hanger.
pins 2 for damage.
Check the filter for Disassemble the air filter and
7 Air filter clogging (2 in the clean or replace it. (Refer to
left figure). Section M.2.1, [ 3.1 ].)
Check the Replace the damaged tubes.
sub-nozzle tubes Repair the pipes.
8 Sub-nozzle air piping for break or holes.
Check for air
leakage.
160
Check the cables Replace the cables if
for damage or damaged or broken. Secure
breakage. Check the clamps. Remove any slack
the clamps for and clamp the cables.
9 Cables looseness. Check
that cables are not
slack in the work
areas of movable
parts.
Check the reed Remove fly and size dust.
for fly or size dust Gently grind the scratched
accumulation. sections with fine sand paper.

10 Reed
Check that there
are no scratches on
the dents.
Take a look at the Grind the blades again or
cut ends of wefts to replace the dull blades. Grind
check the blades the blades again or replace

Weft cutters for right
11 for sharpness. chipped blades. Adjust the
and left selvages
Check the blade engagement degree and cutting
surfaces for chip or timing.
flaw. Check the
161
blade engagement
degree and cutter
timing.
Inspection
point
Check the driving V-belt 1 Replace those belts if
for damage. Check the shed damaged. (Refer to Chapter 1,
timing belt 2 for damage. Section 1.1.4.) Remove fly.
Check the take-up timing belt Remove oil. Adjust the belt
12 Timing belts
3 for damage. Check for fly tension.
accumulation. Check for oil
accumulation. Check the
belt tension.
Check the link motion guide Refer to Section M.2.1, [ 3.2 ]
1 and magnetic slide 2 for for details.

Half-leno
smooth movement. Check

13 selvage device
for fly accumulation inside the

(Klcker)
half-leno selvage device.
162
Optical safety Check that light-emitting If the LED is ON, obstruct the
sensor (Safety diode (LED) 2 lights. Lift up sensor light path by and check
device) lever 4 and check lamp 3 and that the machine stops. Never
Waste-selvage the function panel. use your hand or a part of your
yarn take-up body to obstruct the light path.
sensor Doing so may cause your hand
or body to come into contact
with movable machine sections,

14
resulting in bodily injury. Be sure
to set any shield material to the
emitter side. If the LED is OFF,
adjust the sensor mounting
position or replace the sensor.
If OFF, adjust the sensor
mounting position or replace the
sensor.
Inspection
point
163
Check that the jet start and Correct the related set data on
end timings of the tandem-, the function panel. Adjust
main-, and sub-nozzles are those timings. Correct the
correct. Check that the air related set data on the function
Weft inserting
15 pressures of the tandem-, panel. Adjust the timing.
motion
main-, and sub-nozzles are
correct. Check the EDP
timing. Check the cutting
timing of the LH cutter.
Check that the heald frame Adjust the heights and timing.
height, height of lower warp (Refer to the Weaving Condition
yarns, notch position, and Tables.) Adjust the number of
shed close timing are in the shedding springs. If loose,
accordance with the tighten them.
specifications. Check that

Shedding
16 the lower ropes do not vibrate
device
abnormally when the
machine is in operation.
Check that the bolts securing
the shedding-related
components (e.g., heald
frames and shedding ropes)
164
are tightened firmly.
Check that the easing Adjust them. (Refer to the
amount, easing timing, total Weaving Condition Tables.)
warp tension, heigh & Repair the mounting states or
Back front-to-rear position of the replace those parts.
roller-related back rod bracket, and height
17 components in & front-to-rear position of the
the let-off warp detector are in
motion accordance with the
specifications. Check that
the easing rod ends swing
smoothly.
Tappet box in Pump-equipped type Check Take off the mesh from the oil
the shedding the oil strainer for fly strainer and remove fly from the
motion (pump- accumulation. Non-pump mesh. Take off the oil filter,
18
equipped type type Check the oil filter for fly then remove fly by washing the
and non-pump accumulation. filter in kerosene.
type)
165
Inspection
point
Check that the filter is not Remove the dust hose and
Ventilator in
clogged with yarn waste or clean the filter by blowing air
19 the blower
dust. onto it.
motor unit
12
Check that the cutter works Remove cover 1 and apply
smoothly. grease to slot 2 provided in the

Weft cutter for
20
lever.
center selvage
Check that the belt If the deflection is not approx.

Indirect
deflection is approx. 5 mm at 5 mm, adjust the tension plate.
take-up roller
point "A" of the roller chain. If any wear is noted, replace the
21 3BA
chain and
Check tension plate "B" for tension plate.
tension plate
wear.
166
Inspection
point
Check the inside of the Remove the thread guides
thread guides for binder from the main nozzles, then put
accumulation. them into a dedicated box that is
so partitioned that those thread
guides will not come into contact
with each other. Wash them
with an ultrasonic washing
machine and blow air into them
For glass fiber to remove foreign materials and

Be careful with this end. It
weaving moisture. Set them back into
22 easily breaks and
machines: the main nozzles. CAUTION:
deforms.
Main nozzles -Never use a bamboo spit, nylon
rod, or wire to clean the inside of
the thread guides. Using any
of them will scratch their inside
or break their ends. -Carefully
handle the thread guides. If
they come into contact with
other machine parts, their ends
will break or deform, making the
167
situation worse than it was
before cleaning. -Binder
accumulation will differ
depending upon the properties
of yarn used, so it is necessary
to change the cleaning interval
according to the accumulation
state.
13.1.5 Semiyearly Maintenance
Inspection
point
Check the bobbin rod for Correct the bent bobbin rod
bending and deformation, and replace the deformed or
and its bushing for wear. worn bushing. Correct or
Check the bobbin holder, replace the deformed one.

Leno bobbin
1 tenser arm, and bobbin rod Correct or replace the deformed
holder ASSY
stopper for deformation. or worn ones. Replace the
Check the tension springs for worn one. (Refer to Section
deformation and wear. M.2.1, [ 4.1 ].)
Check the leno bobbin
168
bushing for wear.
Check the terminals for Connect the terminals firmly.
looseness. Check the Repair or replace the cables.

Control box
2
cables for break or damage.
Inverter box
Check the pipes and Replace those parts if
nipples for damage. Check damaged. If no sound is heard,
Centralized that the motor is working by repair or replace the electrical
3 lubrication listening to the sound of control components, lead wires,
system operation. Check that and motor. Repair the piping.
grease comes to the ends of
the pipes fully.
169
170
13.1.6 Special Semiyearly Maintenance
Inspection
point
Check the weaving Repair them if any air leakage
machines one by one for air is found.
leakage when the weaving

Air piping,
room is quiet (e.g.

1 joints, and air
non-working days).
actuator
Run the weaving machines Correct the machines if any
one by one to check for abnormal noise is noted. (If the
abnormal noise when the noise is due to a broken bearing

Overall
weaving room is quiet (e.g. in the gear box, for example, it is
2 weaving
non-working days). recommended that you replace
machine
not only the bearing but also
check all of the related parts and
change oil.)
171
13.1.7 Yearly Maintenance
Right-and Replace oil yearly. (Refer to
left-hand gearing Sections M.3.1 and M.3.2.)
boxes
Shedding tappet
box Let-off drive
box Right- and
1 left-hand tuck-in -
housings
Electronic-control
take-up drive
worm box
Electrical fullleno
selvage drive box
Double nuts Clearance: "a" mm

Check the machine stop If the gap "a" is out of the
Stator Armature
position yearly and if the specification, disassemble the

2 Brake
machine stops beyond the motor and adjust the gap.
specified position. (Refer to Section M.2.1, [ 1.2 ].)
172
"a" Check the machine stop If the gap "a" is out of the
Main motor brake position yearly and if the specification, disassemble the
3
(option) machine stops beyond the motor and adjust the gap.
specified position. (Refer to Section M.2.1, [ 1.2 ].)
11 Check the easing rod end If the looseness is 0.5 mm or
4 Easing rod ends 1 for radial looseness or more, replace the easing rod
wear yearly. ends.
Check the easing lever pin If the looseness is 0.5 mm or

Easing lever pin
5 and bushing 2 for radial more, replace the easing lever
and bushing
looseness or wear yearly. pin and bushing.
13.1.8 Maintenance Every 2 to 3 Years
Inspection
point
Check for abnormal motor If any abnormal noise is
noise. noted, replace the motor

1 Main motor
bearings. (Refer to Section
M.2.1.)
173
13.1.9 Tightening Torque Lists for Bolts and Nuts
Bolts and nuts used in the weaving machine should be tightened basically to the standard torque
values as listed in [ 1 ] below. Some bolts and nuts listed in [ 2 ] should be tightened to those
torque values specially designated in the machine design.
[ 1 ] Standard torque values
Nominal size M5 M6 M8 M10 M12 M14 M16
1000 to 1500 to
kgcm 55 to 80 80 to 120 200 to 300 400 to 500 700 to 800
1200 2200
19.6 to 68.6 to 147 to

Nm 5.4 to 7.8 7.8 to 11.8 39.2 to 49 98 to 117.6
29.4 78.4 215.6
NOTE: The conversion formula from kgcm to Nm is: __
kg cm x 0.098 (Hereinafter, the N
mnotationwill be omitted.)
[ 2 ] Special torque values
CMT provides tools to be used for routine maintenance. Other tools marked with an asterisk in
the table below should be set up by the customer when they become necessary (e.g. at the time
of overhauling or large-scale disassembly/reassembly).
Tightening
No. Location Bolts or nuts torque Nm (kg Remarks Tools
cm)
174
12 Reed blocks Cam Hex socket-head bolts, 5.9 to 6.9 (60 to Refer to Chap. 6, Section 6.1.2,
34 lever connector M6 Hex socket-head 70) 9.8 to 11.8 [ 2 ]. Refer to Chap. 4, Section
5 Cam lever bolts, M6 Hex (100 to 120) 4.1.3, [ 2 ]. To be secured with
connector Main socket-head bolts, M8 17.6 to 21.6 wire ropes.
motor pulley Hex nuts, M16 Hex bolts, (180 to 220) 98
Driving pulley M16 to 117.6 (1000
to 1200) 166.6
to 176.4 (1700
to 1800) ***
67 Connecting rod Hex socket-head bolts, 53.9 to 63.7 In the RH and LH gear boxes In ****
89 Beating lever M10 Hex socket-head (550 to 650) the RH and LH gear boxes In the *
10 Beating lever 2nd bolts, M8 Hex bolts, M14 26.5 to 29.4 RH and LH gear boxes In the RH
shaft gear Coupling Hex bolts, M12 Hex (270 to 300) and LH gear boxes (at the split
socket-head bolts, M10 176.4 to 196 section) From crank shaft to
(1800 to 2000) connecting shaft
73.5 to 78.4
(750 to 800)
58.8 to 63.7
(600 to 650)
11 Tappet cam box Hex bolts, M14 Hex 112.7 to 117.6 Clamp bolts Joints of flanges ****
12 Rocking shaft socket-head bolts, M12 (1150 to 1200) Securing the swords to the
13 coupling Swords Hex bolts, M12 Hex 137.2 to 147 rocking shaft. Securing the sley
175
14 Sley socket-head bolts (1400 to 1500) to the swords.
(special), M10 78.4 (800) 45.1
to 51.0 (460 to
520)
Main nozzle Hex socket-head bolts, 19.6 to 24.5

15 Securing the bracket to the sley. *
bracket M8 (200 to 250)
16 Measuring bands Hex socket-head bolts, 2.0 to 2.9 (20 to Tightening the plastic plates. ****
17 Idle shaft Planetary M5 Hex nuts, M8 Hex 30) 25.5 to 27.4 Full-leno selvage device Full-leno
18 gear shaft nuts, M8 Hex nuts, M5 (260 to 280) selvage device Weft feeler
19 Reflecting weft 25.5 to 27.4
feeler (260 to 280) 4.9
to 6.9 (50 to 70)
13.1.10 Key Points for Routine Operation and Maintenance
This section lists key points to be observed by the weavers the fixers and the manager of the
weaving room during routine operation and maintenance. Be sure to follow them carefully one by
one in order to minimize machine problems and produce high-quality fabrics efficiently.
176
177
178
179
180
181
182
Chapter 14 Disassembly/ reassembly/ adjustment
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
Chapter 15 Lubrication
Electric Centralized Lubrication System
[ 1 ] LUBE electric centralized lubrication system

1 At intervals preset from the function panel, lubrication motor 1 rotates to suck greese from
tank 2 and discharge it to the distributing valves via pump 3.
2 From the distributing valves provided in the rear side of the control box and in the LH cover,
this lubrication system automatically supplies the specified amount of greese to each lubricating
point at 10-hour intervals .
Manual Lubrication
In addition to the automatic lubricating points covered by the electric centralized lubrication system,
this machine has manual lubricating points to be lubricated with greese guns or oilers. The details are
described in Section M.3.3 [2] Lubrication Intervals and Lubricants.
221
15.1 Types of Lubricants and their Properties
[1] Lubricant types, lubricating points, and quantity

Types of Mark Major lubricating parts Quantityper machine
lubricants in a year*1
A Right & left gearing boxes, (#2), chains and cutters 13L
B Tappet cam box (spun cam specification),tucker 9L
Oil housings, electric leno elastic webbing
Tappet cam box (filament cam specification), tucker 12L
housings, electric leno elastic webbing
C Let-off drive box 2.4L 3.9L
Simplified electrical take-up motion control box (option) 1.5L
Grease D Bearings , gears, and springs 3kg
E Oil tank for centralized lubrication 1kg
*1For details of the quantity of lubricants, refer to the Installation Guide, lubricant preparation.
*2Oil B may be applied also to the right and left gearing boxes.
For the lubrication of the electronic dobby, positive shedding motion, and electronic jacquard
machine, observe the lubrication instructions in each manual issued by the manufacturer.
[2] Properties of Lubricants

Types Oil Grease
Marks
Physcial & Chemical A B C D Efor centralized
Properties lubrication
Kinemati 100 1316 1315 2630 - -

c 40 135153 135155 370393 - -
viscosity
Cst
Viscosity index More than 95 More than 95 More than 97 - -
Flash point More than More than More than - -
216 225 236
Pour point Less than Less Less than5 - -
-12.5 than-10.0
Total acid value Less than 0.85 Less than 1.8 - - -
mgKOH/g
Total base value - Less than 9.5 - - -
mgKOH/g
Sulfated ash % - Less than 12 - - -
222
Soap base - - - Lithium Lithium

Consistency - - - 265295 355385
(miscibility) 25
Dropping point - - - More than More than 170
175
Oil - - - - -
percentage
%
MOS2 viscosity - - - - -
average
223
[3] Preparation and Lubricant Storage

1prepare the following lubricantion/drainage
tools and store them in a ready-to-use sate.
a Oil drainer 1 (commercially available)
b Oil drainer attachement 2

(Tool NO.77140-00001
For draining the gear box, oil drainer 1 is
recommended so that you can draw out the
used oil.
When draining oil from the coupler with a
pump, make sure to remove the oil cap. If
you pump out the oil without removing the
cap, the oil seals may b damaged.
Using oil drainer attachment 2 designed for
spontaneous draining will take more time
than using oil drainer1. Never apply air
pressure to the inside of the gear box for
speedy draining. Doing so will deform the
seals resulting in oil leakage.
c) Grease gun 3Tool NO.77140-00011)
d) Oiler 4Tool NO.77140-00005)
Oiler 5Commercially available)
Oiler 6commercially available)
e) Brush 7commercially available)
2Before lubrication, make sure that no air is
entrap entrapped inside grease gun 3.
Note:Air entrapped inside the gun will prevent
the gun gun from feeding grease correctly.
Periodically check the feeding amount of
grease.
3Before lubrication, check that grease nipple

A of each lubrication point is not damaged
or broken.
224
4Lubricant storing and other notes

a) seal up the lubricant containers and place
them in a well-ventilated room separated
from the weaving rooms and machine
rooms.
bAvoid storing lubricants for more than 1
year, since even high-quality lubricants
may deteriorate as time passes.
c) Never mix different brands of grease or oil.
225
15.2 LUBE Electric Centralized Lubrication System
[1] General
This system is composed of a motor-driven pump (DBS-J20/03E), piston valves
(MG) and pressure switch. The pump pressurizes grease to feed it into the pipes. As the
in-pipe pressure increases, the pistion in each connected valve moves inwards so as to
supply the specified amount of grease to the lubrication point. The pressure switch
detects the in-pipe pressure change, signaling the CPU to optimize the pump.
When the pump stops pressurizing grease, the in-pipe pressure automatically
decreases so that the piston moves back to the retracted position. This retracting stroke
of the pistion will take in grease (which will be supplied at the next discharge stroke of
the pistion) into the valve.
The above operation could easily receive a serious influence by dust, and air
bubbles if coming into grease. Those foreign materials will cause pump or valve
problems; in the worst case, they will result in a damaged weaving machine. Always
observe the precautions given in item [3].
[2] Specification of Lubrication Pump
and Distributing Valves

(1) Lubrication pump
This pump is driven by the motor to reciprocate the
piston piston.
Model DBS-J20/03E
Discharge rate 20cc/min
Discharge pressure 8Mpa
Relief set pressure
Pressure relief Automatic relief selector valve
mechanism integrated
Reservoir capacity 0.3L
Rated voltage of 24VDC2.25a
electric motor
226
Operational Principles
The pump pressurizes grease to start moving up the V-packing hydraulically.
The V-packing blocks up the center hole so that the piston moves inwards against the spring
force. Accordingly, grease stored in the upper section of the pistion will discharge.
The piston has moved in completely. It means the completion of discharging.
The depressurizing mechanism integrated in the pump body works to decrease the in-pipe
pressure so that the piston starts moving back by the spring force provided in the valve.
Accordingly, the inside becomes pressurized so that the V-packing moves down to open the
center hole. Grease will be fed into the upper section of the pistion for the next discharge stroke.
227
IMPORTANT
[ 3 ]Precautions for supplying and
storing grease
1 Supply grease to the reservoir through the grease
inlet nipple provided beneath the pump. Never
remove the cap on the reservoir top to supply
grease. This is to prevent foreign materials , fly,
or dusts coming into grease.
At the time of supplying grease, wipe the
grease inlet nipple and the lubricating tools
(particularly, those nozzle ends ) with a clean
cloth.
If air bubbles get into the reservoir at the time
of grease refilling, the pump will no longer
work. After refilling, be sure to vent air
bubbles from the reservoir according to the
instructions given in [4] periodical inspection,
(3), step (20).
2 Use recommended grease only. Never mix

different brands of grease.
Caution: Do not use calcium-based grease
which is easily separated into base oil and
soup base. The separated soup base will turn
into sludge, accumulating inside the pump and
causing pump malfunction. In addition, do not
use No.2 grease which is hard and has very
low flowrate. Using such grease will prevent
the lubrication system from working normally.
3 Before the grease level comes down to the low
level (marked with =L= on the side of the
reservoir), be sure to supply grease.
Operating the pump with grease less than the low
level will make air bubbles come into grease,
causing operation problems , in such a case,
purge air bubbles, referring to item [4]
troubleshooting.
4carry out the periodical inspection of the pump
Semiyear.
5 Check the piping for damage at every
completion of weaving.
228
6Be sure to wash both filters every six months.To

take out those filters, you need to remove the
grease inlet plug.
IMPORTANT
If dust, fly, or air bubbles get ito the entralized

lubrication system, it could result in a damaged pump or
distributing valves.
Seal up the lubricant containers to prevent dust or fly
coming into grease, and store them in an environment
which is not subject to direct sunlight or extremes of
temperature.
229
[ 4 ] Toubleshooting
1If any error message appears on the function panel:
1OILING FAILED (PRESSURE IS LOW)
230
2Other Problems
231
15.3 Lubricating Method and Intervals
[ 1 ] Lubricating Method
[ 1.1] Electric centralized grease
lubrication b lubrication
1 For the LUBE centralized lubrication system
Electric centralized grease lubricator 1 consists of a
pump, motor, and tank. Its lubrication intervals (cycle
of hours) can be set from the function panel.(refer to
chapter 0, subsection 0.3.2 [4] [1.2] [ OIL] switch)
1For the test run of the new machine, set Every 4
hours and run the machine for 1 to 2 days.
2After loading a warp beam, set Every 10 hours.
Note: Depending upon the machine speed (rpm) and
earp warp tension setting, the lubrication interval should be
sho shorter in some cases.
Once you set the lubrication interval to Every 10
hours for example:each of the distributing
valves supplies the specified amount of grease
directly to the lubricating point every 10 hours.
[ 1.2 ] Manual lubrication

The following tools are required for
manual manual lubrication:
1grease gun 2provided with the machine
2oiler 3provided with the machine
3oiler 4commercially available
4oiler 5commercially available
5brush 6commercially available
Note: use oiler 5 to lubricate the gearing box,
let-off drive box, shedding tappet box, and tucker housing.
[ 1.3 ] Centralized manual lubrication

For certain crank shedding motions and
locking locking metal housing (without
centralized lubrication), lubrication ports are
gathered gathered at a place using nylon tubes as
Shown by photo at the left. For such
type type of a machine, lubricate using the
foll following procedure:
232
If you use an electric grease gun:

Use Grease E (that is exclusively prepared for
centralized lubrication) with viscosity 0.
If you use a manual grease gun:
Use the same type of grease as above. Grease E
with viscosity 2 may also be used, provided that you supply it slowly.
Note: If you quickly supply Grease E with viscosity
2 under high pressure, nylon tubes may be broken.
[ 2 ] Lubrication Intervals and Lubricants
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
Chapter 16 Weaving Standards
When starting up a new style fabric, it should be in accordance with weaving conditions (refer to the
following picture) and [setup at each chapter]. Setting all conditions on the function panel, and
adjust all devices.
[Weavign Condition Table]
260
16.1 Startup Flowchart for New Style Fabrics
261
Chapter 17 Troubleshooting in Weaving
17.1 All of the machine do not work normally
262
17.2 Particular Machine Do Not work normally
263
264
265
17.3 Checking & Maintenance
266
267
268
269
270
271
272
273
274
[ 2 ] Warp-related Problems
The warp perparatio processes are becoming more important than ever before due to the
increasing demands for high-value added, high-quantity fabrics and the recent tendency towards
small lot, short cycle production of multiple items.
To weave efficiently with the air jet weaving machine:
Yarn should have superior properties; yarn should be wound with the uniform and proper tension
during the warping process, and yarn should be sized uniformly and stbly with adequate size, then
the sized yarn should be wound with constant tension.
[ 2.1 ] Requirements for warp
1Yarn should be uniform and have sufficient strengthen an elongation.
2Yarn should contain few knots or no loose knots. Those knots if any , should be small.
3)Warp sheet should be wound with the uniform tension and have adequated elongation.
4Size to be used should match yarn quality, yarn number count, and fabric texture, size should
have optimal viscosity.
5Fluff should be wound adequately and yarn should not have partial lack of sizing.
6Yarn should be adequately dried and have appropriate moisture absorptiveness.
275
276
277
17.4 Reference Date
[ 1 ] Specifications and Properties of Yarns Available in the Air Jet Weaving Machine
[1.1] Weft cone (cheese )specifications
Traverse width 6 or less, recommended to be 3 for fine count yarns
Winding angle 330 for thick count yarns, and 5 57for medium and fine count
yarns
Winding hardness 50 ~70(It must be collapsed unless the shore hardness or winding
hardness is risen
Twill angle Smaller the better(Be careful to sticking among yarns themselves)
Knot Knotless yarns are betterbelow 30mm
Ribbon winding Apply the ribbon brake
Bobbin diamter Recommended to be 300 to 330 mm max for T/C45
Steam set Effective in some cases
Number of winds The more, the better
278
279
Chapter18 Gauge & Tools
18.1Gauge
280
18.2 Tools
281
282
18.3 Others
283
284
285

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HCP810 Air-Jet Weaving Machine (Mechanical Manual)

HCP810 Air Jet Weaving Machine

The product implements FZ/T94058-2011.

any doubt with this manual , please contact with us.

improvements without prior notice.

given in this manual .

About Air Jet Weaving Machinery Instruction Manual

There is no such thing as a perfectly safe machine when

1.1 Rules for Installation Work

1) When foundation bolts, power cable conduits

2) Covering the exhaust, piping, wiring and other

Carriers Qty Specifications

Hand lift 2 3.0 T or more

[ 2.4 ] Levelling work

rails and make sure that it catches them

[ 2.5 ] Wiring work

1.2 Before Trial Running

[ 1 ] Area Around the Machine

1.3 Rules for Safe Operation

If you turn off the power, be sure to put up the

[ 1.3 ] Other precautions

[ 2 ] Precautions for Weaving

(5)Never restart the machine without permission if it is stopped by:

6Never touch the main motor.Its surface

(8) Put on a gauze mask in the weaving

9Put on a pair of ear plugs to protect

1.4 Rules for Maintenance

[ 1 ] Before Maintenance Work

[ 2 ] Precautions for maintenance people

be sure to put up the warning notice saying

(2) Never put tools or any items on top of the

3Never use compressed air for cleaning

(4) Lubricant, paint, adhesive , sealant, or

[ 3 ] During Maintenance Work

[ 3.1 ] Basic maintenance procedure

1.5 Rules for Operating or Checking the Electrical Devices

2. Optical Safety Sensor

2.1 Position of the Light Emitter & Receiver

1Mount each of the light emitter 1 and receiver 2

2Turn on power and check that left-hand light

Chapter 2 Operation (GB Standards)

The machine is operated by pressing buttons.

2.1 HCP810 Operational Guidelines

The related personnel should be trained with

machine can not be

[3] weft by weft tube Methods between weft

Winding the weft from bobbin to tensioner

Make the weft through tensioner.(Make sure that winding

Wind from tensioner to weft accumulator

(4)Folding the weft into 20mm, make the weft entry

(5)Pressing this button and blowing air.( dont let go )

[4] How to release weft or wind

Release one circle

Winding the Weft

[ 5 ] How to insert weft in nozzle

The weft of series nozzles is inserted in button

Insert the weft in main nozzle

Weft Insertion Procedures

(2)Press this button.(hold tightly)

(3)Press button and insert the front weft into

[ 6 ] How to handle weft stop

Press inching reversal switch 2 , until reed reaches

If there is abnormal weft inside mouth, it