Professional Documents
Culture Documents
What is FEA ?
A complex problem is divided into a smaller and
simpler problems that can be solved by using the
existing knowledge of mechanics of materials and
mathematical tools
Why FEA ?
Modern mechanical design involves complicated shapes,
sometimes made of different materials that as a whole
cannot be solved by existing mathematical tools.
Engineers need the FEA to evaluate their designs
The process of dividing the model into small pieces is called meshing. The
behavior of each element is well-known under all possible support and load
scenarios. The finite element method uses elements with different shapes.
Elements share common points called nodes.
Py
.
U1 thru U8,
Reaction displacements
forces in x and y
directions
u = 1 + 2 x + 3 y
v = 1 + 2 x + 3 y
10 4 0 0
Element 1 (2)
(1)
Calculations:
2a = 40
a1 = 40, a2 = 0, a3 = 0
b1 = - 4, b2 = 4, b3 = 0
c1 = -10, c2 = 0, c3 = 10
Ken Youssefi Mechanical Engineering Dept 12
Example
40 0 0
2a = 40
40
a1 = 40, a2 = 0, a3 = 0
b1 = - 4, b2 = 4, b3 = 0
c1 = -10, c2 = 0, c3 = 10 Change of notations
u1 = U1, u2 = U3, u3 = U5,
Calculations
v1 = U2, v2 = U4, v3 = U6
1 = (1)U1
2 = -(1/10)U1 + (1/10)U3
3 = -(1/4) U1+ (1/4) U5
1 = (1)U2
2 = -(1/10)U2 + (1/10) U4
3 = -(1/4) U2+ (1/4) U6
Ken Youssefi Mechanical Engineering Dept 13
Example
Substitute and to obtain displacements u 1 = (1)U1
and v for element 1.
2 = -(1/10)U1 + (1/10)U3
3 = -(1/4) U1+ (1/4) U5
u = 1 + 2 x + 3 y
v = 1 + 2 x + 3 y 1 = (1)U2
2 = -(1/10)U2 + (1/10) U4
3 = -(1/4) U2+ (1/4) U6
Calculation:
3D xy
Element yx
Second subscript
yz xy indicates the positive
direction of the shear
stress
zy x
xz x
zx
Due to equilibrium condition;
z xy = yx
zx = xz
z zy = yz
State of Stress
Three dimensional stress matrix
Two dimensional,
Plane Stress
Stress & Strain Relationship
Uniaxial state of stress x , y = 0 , z = 0
x = (x / E ), y = - x , z = - x
Using the three dimensional (triaxial state of stress) stress strain
relations for homogeneous, isotropic material and plane-stress,
x = (x / E ) - (y) - (z) = (x / E ) - (y / E ) - (z / E )
y = (y / E ) - (x) - (z) = (y / E ) - (x / E ) - (z / E )
z = (z / E ) - (x) - (y) = (z / E ) - (x / E ) - (y / E )
Stresses in
terms of strains
Shear stress
E
xy = xy G G=
2(1 + )
Matrix
form
FEA Results - Principal Stresses
(max )component > ( )obtained from a tension test at the yield point Failure
= Sy Sy
= 2 To avoid failure
Sy
(max )component <
2
= Sy
Sy
max = 2n
n = Safety
factor
Design equation
=Sy
Ken Youssefi Mechanical Engineering Dept 25
Failure Theories von Mises Stress
Distortion energy theory (von Mises-Hencky)
Distortion contributes to
failure much more than h
change in volume.
h
t
(total strain energy) (strain energy due to hydrostatic stress) = strain energy
due to angular distortion > strain energy obtained from a tension test at the
yield point failure
Ken Youssefi Mechanical Engineering Dept 26
von Mises Stress
3D case, to avoid failure
(1 2)2 + (1 3)2 + (2 3)2
< Sy
2
2D case, 3 = 0
2 2
= (1 12 + 2 ) < Sy
Sy
= Design equation
n
T = [x y z xy yz zx ]
and the corresponding stresses
T = [x y z xy yz zx ]
The goal is to calculate displacement, strains, and stresses from
the given external forces.
Work done by Work done by Work done by
body forces surface forces external forces
The left side represents the internal virtual work done, and the
right side represents the external work done by the actual
forces as they go through the virtual displacement.
The above equation is used to generate finite element
equations. And by approximating the object as an assemblage
of discrete finite elements, these elements are interconnected
at nodal points
Ken Youssefi
H (m) is the displacement interpolation matrix
Mechanical Engineering Dept 32
Formulation of the Finite Element Method
strain-displacement matrix
Matrix
form
where
B(m) Represents the rows of the strain displacement matrix
C(m) Elasticity matrix of element m
H(m) Displacement interpolation matrix
U Vector of the three global displacement
components at all nodes
F Vector of the external concentrated forces
applied to the nodes
y
x dx
4
dA = y dx y=4- x
Ken Youssefi Mechanical Engineering Dept 1039
Example
R=
where Py is the known external force and F1x, F1y, F3x, and F3y
are the unknown reaction forces at the supports.
Ken Youssefi Mechanical Engineering Dept 43
Example
The following matrix equation can be solved for nodal point
displacements
KU = R
No deflection
at the supports
The first equation can be solved for the unknown nodal displacements,
U3, U4, U7, and U8. And substituting these values into the second
equation to obtain unknown reaction forces, F1x, F1y, F3x, and F3y
Pre-Processing
Solving Matrix (solver)
Post-Processing
Holes removed
Fillet
removed
Ribs needed
for casting
removed
Ken Youssefi Mechanical Engineering Dept 62
CAD Modeling for FEA
Model Conversion
Try to use the same CAD system for all
components in design.
When the above is not possible, translate
geometry through kernel based tools such as
ACIS or Parasolids. Using standards based
(IGES, DXF, or VDA) translations may lead to
problem.
Visually inspect the quality of imported
geometry.
Avoid modification of the imported geometry in
a second CAD system.
Use the original geometry for analysis. If not
possible, use a translation directly from the
original model.
Ken Youssefi Mechanical Engineering Dept 63
Example of a solid model corrupted by
IGES transfer
Non-linear Analysis
The orientation and distribution of the boundary
conditions vary as displacement of the structure is
calculated.
Fixed support
Pin support
Roller support
Accuracy
Patch 1
Patch 2
Patch 3 Patch 4
Patch 1
Patch 2
Patch 3 Patch 4
Displacement
Stress
Can crusher stress
analysis
Use finer mesh size
Right click the
Mesh icon and
choose Failure
Diagnostics
Add fillet to the slot
edges (.1 in.)
Apply 200 N Max stress (von Mises) = 43.9 MPa
(45 lb) Sy = 96.5 MPa (Al 2014)
Safety factor
n = 96.5/43.9 = 2.2 > 2.0
Max deflection 1.13 mm < 2 mm
Design requirements
Safety factor between
2.0-2.5 and deflection
less than 2 mm
View (animated) Post-Processing
Displacements
No Review Boundary
Does the shape of deformations make sense?
Yes Conditions
View Displacement
Fringe Plot