STANDARD OPERATING PROCEDURE (S.O.P.

) FOR TRACTOR ASSEMBLY -Post- OH Damasking & Greasing

Model Name -
TR275NBPLCWL3A,TR475NBPLCLTWL3A,TR275BLCWL3A,TR475BPELCWL3A,TR475NBPLCWL3A,TR575NBPLCWL3A,TR265BLC3A,TR265NBPLC3A,TR295NSTLTWL3A,TR475BPELCO3A,TR475BPELCWLLT3A,TR475NSTLCLTWL3A,TR575BPELCWL3A,TR2
65BLCOW3A,TR265NBPLCOW3A,TR475BPELCOWLTPO3A,TR275BLCOW3A,TR475NBPLCOW3A,TR475BPELCLTOW3A,TR265BLCOWPS3A,TR275NBPLCOWPS3A,TR275NBPLCOW3A,TR475NBPLCOWPS3A,TR575BICCRPLC3A,TR475BPELCORCPLT3A,TR2
75BLCWL3AS,TR275BLCOW3AS,TR275RBPLCWL3AS,TR275RBPLCOW3AS,TR275RBPLCOW3AS,TR265BLCOW3AS,TR265BLCOWPS3AS,TR475BPELCWL3AS,TR475BPELCWLLT3AS,TR475BPELCO3AS,TR475BPELCLTOW3AS,TR575BPELCWL3AS,TR295N
STLTWL3AS,TR475NSTLCWL3A,TR275BLCLTOW3A,TR275BLCLTWL3A,TR265BLCLTWL3A,TR265BLCLTOW3A,TR265NBPLCLTOW3A,TR265NBPLCLTWL3A,TR275NBPLCLTOW3A,TR275NBPLCLTWL3A,TR275RBPLCLTWL3AS,TR275NBPLCWL3AS,TR475NB
PLCLTOWPS3A,TR475NSTLCLTOWPS3A,TR475BPLCLTOWPS3AS,TR265BLCPH3A,TR475BPLCPHWLLT3A,TR265PBLCLTOPH3A,TR265BLCLTOPH3A,TR265BLCWL3AS,TR275BLCLTOPH3A,TR275BLCWPH3A,TR295NSTLTWPH3A,TR475BPELCWPH3A,TR47
5NBPLCLTWPH3A,TR475BPELCOPH3A,TR265BLCOWPH3A,TR475BPELCLTOPH3A,TR275BLCOPH3A,TR265PBLCWLPH3A,TR265PBLCLTOPPH3A,TR275NBPLCOPH3A,TR275NBPLCLTOPH3A,TR475NBPLCOPH3A,TR475BPELCLTPHPO3A,TR265PBLCLTO3
A,TR475NSTLCLTWL3AS,TR475NSTLCWL3AS,TR575BPELCO3A

FREQ. ACTION PROCEDURE PHOTO- CRITICAL OPERATION

TPM (TOOL+M/C)
(AavaRi<t) (ik`yaa) (trIka) GRAPH / (ik`iTkla kaya-)
WHAT TO DO ? HOW TO DO ? WHY TO DO? SKETCH OPERATION PROCEDURE
(@yaa krnaa (ica~)
(kOsao krnaa hO) (@yaao krnaa hO) (ik`yaa) (trIka)
hO)
ASSEMBLY PROCEDURE(AsaombalaI ka trIka):
sava-p`qama iSaFT ko p`armBa mao sauinaiScat kr lao kI g`aIsa D/ma mao ga`Isa hO yaa nahI .
irsaava haonao AaOr ga`Isa D/ma KalaI haonao ko kma sao kma AaQaa GaNTa phlao iSaFT Aa^ifsar yaa TIma laIDr kao bataayaoM.
naT rnar ko pa[p sao
pr maOinTnao'sa
hvaa ka irsaava na
Aa^ifsar kao 10)hOnD haola 1 hOnD haola kvar ko saBaI dsa baaolTaoM kao naTrnar kI sahayata hOnD haola kvar Ta[T
hao .
batayao' kvar kao Ta[T crosswise sao Ta[T kroM.
na haonao pr QaUla
krnaa va hOnD 2 hOnD bao`k kI AnalaaoiDga krko stand maoo lagaayao
va ima+I @laca
bao`k kI
AnalaaoiDga ha]ijaMga maoM jaa
krnaa 3 saktI hO.
iSaFT ko idyao gayao pa^[nT
Sau$Aat 1 Demasking of RAC Bolts (LH /RH) 13 Engine serial no.
mao'.
Kraba haonao pr 2 V.T.U Plunger 14 Heat Sencer kI maaiskMga [sailae
Apnao saBaI
badlao' AaOr krto hO ijasasao ik
AaOjarao kao jaa^ca 3 Differential Lock shaft 15 All Grease Nipple
Apnao TIma ga`Isa ko Paa^[nT pr
laO jaOsao saa^ikT Remove The Check Chain BKT (LH &
laIDr kao VTU Top plate Breather cap
sponar Aaid.
batayao'.
4 16
RH) PaonT na laga payao
20) idyao gae 5
Gear shifter lever threaded portion
17 Top Link Remove
AaOr ga`Isa
sToja pr kao[- irja@T Apnao TIma pa^[nT kI (Top) maUivaMga paT- tk
paT- nahI haonaa laIDr kao 6 Starter motor terminal 18 Rear battery tray hole
iDmaaiskga phu^Mca jaayao
caaihe batayao. 7 Overflow Pipe Injector (Spill Pipe) 19 Transmission Oil filling Hole
krnaa .tqaa ga`Iisaga krto
8 tappet cover 20 Difflock plunger BE
Kraba haonao pr BD
samaya [na pa^[nTao laa[na pr maToiryala K%ma
9 TC Cover Masking 21 Gear shifter cover
ga`IisaMga gana kI zIk krayao AaOr kI iDmaaiskMga kI haonao sao lagaBaga 4 yaa 5
10 F.I.P serial no.
knaDISana kao Apnao TIma jaatI hO.tqaa T/o@Tr phlao Apnao TIma laIDr
11 F.I.P side plate serial no.
jaa^ca lao. laIDr kao maUivaga paTao- kao kao batae.
batayao'. 12 Feed pump serial no.
iGasanao sao va SAFETY INSTRUCTIONS
fSa- pr ga`Isa nahI iksaI BaI
1 ga`Isa kao PaaolaaoqaIna mao Bar kr ek kaona banaa lao (saurxaa inado^Saak)
turnt saaf kro. 30) rIyar maSaIna 1 saurxaa jautao,, haqa ko
haonaI caaihe. samaya eiryaa kI iga`isaga 2 ga`Isa kao rIyar maSaIna eiryaa ko haolaao mao BaroM. dstanaao ka, ep`na [yar Plaga
krnaa 3 haolaao sao baahr inakla rhI ga`Isa kao saaf kro .
va holamaoT ka p`yaaoga kro .
2kaya- ko samaya maaobaa[la ka
TOOL
FREQ. ACTION p`yaaoga
3 na kro pr Baaga kr
Apnao sToSana
MANAGEMENT Sr no. Point Nos of stroke Sr no. Point No of strokes
kBaI kaya- na kro
4 iksaI BaI paT- ko gaIro rhnao pr
(AavaRi<t 1 Tie rod LH 2 9 Front axle support 6
(TUla p`banQana) (ik`yaa) ]sao turnt
) 2 Tie rod RH 2 10 Drag link front end 2 ]zae AaOr ]sakao ibana maoM Dalao .
5 naT rMnar kao [satomaala ko
A. Greasing gun/ IR Pump 3 Clutch shaft LH. 2 11 Anti Friction Bearing 18
baad ]sakI
IR - 212 4 Drag link rear end 2 12 Clutch pedal 3 ina-QaarIt jagah pr ]sao rKo .
B.SOCKET 5 Brake shaft LH 2 13 Turn & Buckle 8 6 TO@la kao saurxaa%mak trIko
ga`Iisaga [sailayao
SOC 9/16" x 1/2" 40) ide gae 6 Bell crank 3 14 Brake pedal 4 sao
]Payaaoga kro .
krto hO ijasasao ik
SOC 19MM x 1/2 " pa^[Tao pr 7 Brake shaft RH 2 15 Clutch Shaft RH 2
Kraba haonao pr maUivaga paTao-M ko
SOC 16 X 1/2"X 75" ga`Iisaga 8 Diff lock 2
Ring spanner 24 - 27
iSaFT ko badlao va vaIca vaIyar AaOr
Sau$Aat Apnao TIma krnaa
2. pa^[T sao baahr inakla rhI ga`Isa kao saaf kro . TIyar na hao
mao'. laIDr kao
batayao. 3 jaaca laoM ik ba`ok SaaFT va ba`ok poDla ko ga`Isa inaPpla yaid
Grease pusher
DrumPneumatic Cylinder- laUja hao tao Ta[T kro .
100X1200 mm2 Note:- AFB .
Pressure 5 bar

4 BV
Note:-
DATE C.L. CHANGE APPD. BY DATE C.L. CHANGE APPD. BY SHEET: 1 of 2
SOP REVISED AS PER 228 LINE BALANCING Oil Qty revised for OIB Models and Overhanging
15.03.13 BH
-
ST 15.11.14 BO
Arrangement done for Oil Filling Pipes
FK DATE(ORIGIN): 31.12.04
SOP REVISED AS PER 5.75 LINE
05.09.12 BG
BALANCING
ST 09.11.14 BN Grease Qty reviewed with other plants FK REVISION NO.: BW
LEAKGE FROM BREATHER ON DIPSTICK Oil Qty increased to 45.5Ltr in PS Model as oil should
04.07.12 BF
(ER.NO- 600000002000)
AM 09.10.14 BM
touch max level on distick.
FK DATE (REVISION): 09.12.16
BRAKE NOISE PROJECT - IOCL OIL
Introduetion of new masking for difflock
16.01.12 BE
plunger. (RPP/TR/PI/F12/019)
AM 27.06.14 BL IMPLEMENTATION ON H1 OIB FK PREPARED BY: F. Khan
TRACTORS(ER14C0002670)
Remove TC Cover Masking as per
16.01.12 BD
RDP/TR/PI/F-12/015 APPAP
AM 01.04.14 BK Oil Qty mentioned for PS Model FK APPROVED BY: GDT
EP90 TRANSMISSON GEAR OIL IS TO BE
16.01.12 BC USED INSTEAD OF EP 140 GEAR OIL IN H1 AM 07.08.13 BJ Introduction of BALMEROL MAXILIFE GREASE FK CRITICAL CHARACTERISTICS.
MODEAL (ER.NO- 600000002406) (ER.NO- 600000005098)
NEW
SOP revised for Quantify greasing system used which send the
15.12.10 BB MODEL475BPELCWL3AS/475BPELCO3AS/475BP AM 25.6.13 BI
fixed quantity grease(14 gm).
FK < sc> SIGNIFICANT CHARACTERISTICS
ELCWLLT3AS ADDED
 STANDARD OPERATING PROCEDURE (S.O.P.) FOR TRACTOR ASSEMBLY -Post- OH Demasking & Greasing
Model Name -
TR275NBPLCWL3A,TR475NBPLCLTWL3A,TR275BLCWL3A,TR475BPELCWL3A,TR475NBPLCWL3A,TR575NBPLCWL3A,TR265BLC3A,TR265NBPLC3A,TR295NSTLTWL3A,TR475BPELCO3A,TR475BPELCWLLT3A,TR475NSTLCLTWL3A,TR575BPELCWL3A,TR265BLCO
W3A,TR265NBPLCOW3A,TR475BPELCOWLTPO3A,TR275BLCOW3A,TR475NBPLCOW3A,TR475BPELCLTOW3A,TR265BLCOWPS3A,TR275NBPLCOWPS3A,TR275NBPLCOW3A,TR475NBPLCOWPS3A,TR575BICCRPLC3A,TR475BPELCORCPLT3A,TR275BLCWL3AS,T
R275BLCOW3AS,TR275RBPLCWL3AS,TR275RBPLCOW3AS,TR275RBPLCOW3AS,TR265BLCOW3AS,TR265BLCOWPS3AS,TR475BPELCWL3AS,TR475BPELCWLLT3AS,TR475BPELCO3AS,TR475BPELCLTOW3AS,TR575BPELCWL3AS,TR295NSTLTWL3AS,TR475NST
LCWL3A,TR275BLCLTOW3A,TR275BLCLTWL3A,TR265BLCLTWL3A,TR265BLCLTOW3A,TR265NBPLCLTOW3A,TR265NBPLCLTWL3A,TR275NBPLCLTOW3A,TR275NBPLCLTWL3A,TR275RBPLCLTWL3AS,TR275NBPLCWL3AS,TR475NBPLCLTOWPS3A,TR475NSTLCLT
OWPS3A,TR475BPLCLTOWPS3AS,TR265BLCPH3A,TR475BPLCPHWLLT3A,TR265PBLCLTOPH3A,TR265BLCLTOPH3A,TR265BLCWL3AS,TR275BLCLTOPH3A,TR275BLCWPH3A,TR295NSTLTWPH3A,TR475BPELCWPH3A,TR475NBPLCLTWPH3A,TR475BPELCOPH3A,
TR265BLCOWPH3A,TR475BPELCLTOPH3A,TR275BLCOPH3A,TR265PBLCWLPH3A,TR265PBLCLTOPPH3A,TR275NBPLCOPH3A,TR275NBPLCLTOPH3A,TR475NBPLCOPH3A,TR475BPELCLTPHPO3A,TR265PBLCLTO3A,TR475NSTLCLTWL3AS,TR475NSTLCWL3AS,T
R575BPELCO3A

TPM FREQ. ACTION PROCEDURE CRITICAL OPERATION

(TOOL+M/C) (AavaRi<t) (ik`yaa) PHOTO-
(trIka)
GRAPH / (ik`iTkla kaya-)
WHAT TO DO ? HOW TO DO ? WHY TO DO? SKETCH(ica~) OPERATION PROCEDURE
irsaava haonao (@yaao krnaa
naT rnar ko pa[p pr
(@yaa krnaa hO) (kOsao krnaa hO) (ik`yaa) (trIka)
hO)
sao hvaa ka maOinTnao'sa ASSEMBLY PROCEDURE(AsaombalaI ka trIka):
irsaava na hao . Aa^ifsar kao
batayao' 1 sava-p`qama vaITIyau Aa^yala iDipisTk Plaga kao Kaolao .
To/@Tr mao VTU
Apnao saBaI Kraba haonao 2 Aa^yala iDspoca yauinaT kao maa^Dla ko Anausaar saoT kro . Aa^yala [sailae
AaOjarao kao pr badlao' Dalato ijasasao
jaa^ca laO jaOsao AaOr Apnao 50) naaoT 11.6 laITr ENKLO 100 Aa^yala VTU mao Dalao a <SC> VTU sahI kama kro
saa^ikT ,sponar TIma laIDr kao
vaITIyauAa^ya 3 iDspoca yauinaT ko pa[p kao vaITIyau Aa^yala iflar haola mao Dalaokr
VTU ka maOna
Aaid. batayao'. kama ilaFT raoD
la kao Barnaa laa[na pr maToiryala K%ma
Aa^yala Baro' . va ]sako saaqa
sToja pr kao[- Apnao TIma lagao vajana kao ] haonao sao lagaBaga 4 yaa 5
irja@T paT- nahI iSaFT ko laIDr kao zanaa haota hO. T/o@Tr phlao Apnao TIma
Sau$Aat 4 iryar saa[D mao igaro Aa^yala kao kpDo sao saaf kro .
haonaa caaihe batayao. laIDr kao batae.
mao'. 5 iDipisTk Plaga kao VTU haola mao loose fitment kro . SAFETY INSTRUCTIONS
60) eyar @laInar 1 eyar @laInar mao 1/2 laITr ENKLO 100 Aa^yala Dalao . eyar @laInar mao
Aa^yala hvaa kao
(saurxaa inado^Saak)
Kraba haonao Aa^yala kao saaf krnao ko ilae
ga`IisaMga gana pr zIk krayao Barnao ka trIka Dalato hO. 1 saurxaa jautao,,haqa ko dstanaao ka, ep`na
kI knaDISana kao AaOr Apnao
jaa^ca lao. TIma laIDr kao 1 sabasao phlao T/^@Tr maa^Dla ko AnaUsaar ma^naIfosT
batayao'. mao doKkr Aa^[-la ka p`kar tqaa Aa^[la kI maa~a
[yar Plaga va holamaoT ka p`yaaoga
caUnaIyao.tqaa naIcao idyao hUyao p`k`Iyaa ko AnaUsaar
T/^@Tr mao Aa^[-la Baro
2 sabasao phlao A^a[-la DIsaponsar yaUinaT saoTIMga ko
fSa- pr ga`Isa nahI DIjaITla DIsPlao pr maa^Dla ko Anausaar A^a[-la hO kI nahI
turnt saaf kro. 2kaya- ko samaya maaobaa[la ka p`y
haonaI caaihe. caok kro.Agar maa^Dla ko Anausaar A^a[-la nahI hao tao
yaUinaT pr maa^Dla ko Anausaar A^a[-la saoTIMga kro
3 ]sako baad T/ansamaISana iDipisTk Plaga kao Kaola
sPa^nar kI madd sao Kaolao tqaa ]sao maaiskiga T`alaI mao
rKo.]sako baad DIsaponsar pIsTla lao tqaa T/ansamaISana ko
A^a[-la fIlaIMga haola mao Dalao.tqaa pIsTla kI baTna kao 3 Apnao sToSana pr Baaga kr kBaI
TOOL MANAGEMENT FREQ. ACTION
dbaae.Aba DIsaponsar yaunaIT ko DIsPlao kao doKo Agar kaya- na kro
DIsPlao pr maa^Dla ko Anausaar A^a[-la @vaanTITI Aa jaae
70) TasaimaSana tba Aa^Taoma^TIklaI pMp $k jaaegaa.Aba pIsTla kao
Aa^yala kao inakalao tqaa ]sao DIsaponsar yaunaIT ko huk pr rKo.
(AavaRi< Barnaa 4 ]sako baad T/ansamaISana ko A^a[-la fIlaIMga haola mao 4 iksaI BaI paT- ko gaIro rhnao pr ]
(TUla p`banQana) (ik`yaa)
t) Dipstick AaoOr Washer kao Dalakr haqasao Ta[T kro. sao

A. Greasing gun\/ IR pump naaoT : 1 saBaI NON OIB Models mao 20.5 Liter EP 90 (25.035) turnt ]zae AaOr ]sakao ibana maoM D
IR - 212 Oil koa Baro BV 5 naT rMnar kao [satomaala ko
baad ]sakI ina-QaarIt jagah pr ]sao
B.SOCKET rKo .
1 Non PS OIB Models tqaa 255 model mao 35.5 Liter M-TRAC
(25.301) Oil koa Baro.
2 PS Models mao 45.5 Liter M-TRAC (25.301) Oil Baro.
Kraba haonao pr
3) 475 BP CRPTO OIB M-TRAC(25.301) Oil 44 L .
SOC 9/16" x 1/2" iSaFT ko badlao va
Sau$Aat Apnao TIma 4) 575 BIC PS OIB CRPTO M-TRAC(25.301) Oil 42L . 6 TO@la kao saurxaa%mak trIko sao
mao'. laIDr kao 5) 575 BIC NON-OIB CRPTO EP-90(25.035) Oil 26L . [njana maoM lagaae va Da^ikga
batayao. if@sacar pr rKo .

saolf saiT-
SOC 19MM x 1/2 " ifkoSana kaD- fIlD
80) saolf saiT-
saolf saiT-ifkoSana kaD- pr ideo gae jaaca ibandUAao p`a^blama mao
ifkoSana kaD-
SOC 16 X 1/2"X 75" kao caok kro va Apnaa naama kaD- mao ilaKo . sahayata krta hO
Barnaa [sailae [sao
Ring spanner 24 - 27 BaroM.
DATE C.L. CHANGE APPD. BY DATE C.L. CHANGE APPD. BY SHEET: 2 of 2
AFB Grease Strokes increased from 10 to 18 to
09.11.16 BV
eliminate the chances of noise from the sleeve
FK DATE(ORIGIN): 31.12.04

15.10.15 BU SOP Revised for offline greasing of tie rod FK REVISION NO.: BW

15.07.15 BT SOP Revised for gear shifter masking FK DATE (REVISION): 09.12.16

27.06.15 BS SOP revised for VTU oil quantity from 12 to 11.6 litter FK PREPARED BY: F. Khan
SOP revised for implementation of M-Trac(25.301) oil in 255
25.05.15 BR model(ER15C0003077 )
FK APPROVED BY: GDT
Total Transmission oil quantity reduction by 3.6 lit.from H1 OIB
19.05.15 BQ models (ER15C0003108 )
FK CRITICAL CHARACTERISTICS.
OIB Oil Qty revised to 35.5 from 35 Ltr & Stand by
15.12.14 BP Pneumatic Push System for Grease Dispensing FK 09.12.16 BW
grease dispensing system
FK < sc> SIGNIFICANT CHARACTERISTICS

TQM-17