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785/789C
6A
4A
3A
1A
2A
5A
2) Fill the blank with the correct number from TC lockup clutch control schematic:
_____ oil from parking brake release system
_____ oil to transmission lube
_____ oil from transmission charging pump
_____ oil to lockup clutch
_____ oil to station D
_____ pilot pressure to the lockup modulation valve
-5-
Camiones Grandes de Obras Large Off-Highway Trucks Material Para
Versin Julio 2001 Module III Preparation for skill check el Estudiante
Description: Power Train Hydraulic Circuits
785/789C
5A
4A 12A
7A
9A 1A
11A
8A
3A
10A 2A
6A
3) Fill the blank with the correct number from TC and transmission hydraulic system
_____ TC charging oil filter _____ Rear brake oil coolers
_____ Front brake oil cooler _____ TC charging section
_____ Converter scavenge section _____ Parking brake filter
_____ Parking brake retraction valve _____ Diverter valve
_____ Converter outlet screen _____ Rear brake cooling pump (789)
_____ Parking brake release pump _____ Oil to transmission lube
-6-
Camiones Grandes de Obras Large Off-Highway Trucks Material Para
Versin Julio 2001 Module III Preparation for skill check el Estudiante
Description: Power Train Hydraulic Circuits
4) On the schematic above, use arrows () to trace the correct oil flow to the following circuits:
_____ Transmission charging circuit
_____ Transmission oil cooling and lube circuit
_____ TC lockup relay and modulation valve
-7-
Camiones Grandes de Obras Large Off-Highway Trucks Material Para
Versin Julio 2001 Module III Preparation for skill check el Estudiante
Description: Power Train Hydraulic Circuits
793C
1
2
6) Fill the blank with the correct number from TC lockup clutch control schematic:
_____ oil from transmission charging pump
_____ oil to transmission lube pump
_____ oil from transmission charging pump
_____ oil to lockup clutch
_____ oil to station D
_____ pilot pressure to the lockup modulation valve
-8-
Large Off-Highway Trucks
Camiones Grandes de Obras Material Para
Module III Preparation for skill check
Versin Julio 2001 el Estudiante
Description: Power Train Hydraulic Circuits
793C
13
16 12
17
14 11
15
7
9
8 10
7) Fill the blank with the correct number from TC and transmission hydraulic system
_____ TC charging oil filter
_____ TC outlet orifice and screen
_____ Transmission lubrication section
_____ TC/transmission cooler
_____ Transmission charging section
_____ TC charging section
_____ Up shift solenoid
_____ Downshift solenoid
_____ Lockup solenoid
_____ Transmission scavenge section
_____ TC lockup valve
-9-
Large Off-Highway Trucks
Camiones Grandes de Obras Material Para
Module III Preparation for skill check
Versin Julio 2001 el Estudiante
Description: Power Train Hydraulic Circuits
793C
8) On the schematic above, use arrows () to trace the correct oil flow to the following circuits:
_____ Transmission charging circuit
_____ TC charging circuit
_____ Transmission oil cooling circuit
_____ Transmission oil lube circuit
- 10 -
Large Off-Highway Trucks
Camiones Grandes de Obras Material Para
Module III Preparation for skill check
Versin Julio 2001 el Estudiante
Description: Power Train Hydraulic Circuits
9) Fill the blank with the correct number from Transmission ICM Hydraulic System (785/789C)
785/789
31A 30A
23A
24A 19A
____ Selector valve group
21A
26A 34A
20A ____ Charging pump
25A ____ Lube pump
____ Pump pressure tap
____ Pilot oil pressure tap
35A
____ Lockup solenoid
____ Downshift solenoid
22A
18A ____ Upshift solenoid
____ Upshift pressure tap
32A
____ Downshift pressure tap
33A ____ Priority reduction valve
____ Neutralizer valve
____ Rotary selector spool
____ Dual stage relief valve
____ Lubrication relief valve
____ Filters
____ Pressure control group
____ Cooler bypass valve
- 11 -
Large Off-Highway Trucks
Camiones Grandes de Obras Material Para
Module III Preparation for skill check
Versin Julio 2001 el Estudiante
Description: Power Train Hydraulic Circuits
10) Fill the blank with the correct number from Transmission ICM Hydraulic System
793C
31 30
27 29 28
23
21 19
24
20
26 ____ Selector valve group
25 ____ Charging pump
____ Lube pump
____ Pump pressure tap
____ Pilot oil pressure tap
____ Lockup solenoid
18
22 ____ Downshift solenoid
32 ____ Upshift solenoid
34
33
____ Upshift pressure tap
____ Downshift pressure tap
____ Priority reduction valve
____ Neutralizer valve
____ Rotary selector spool
____ Dual stage relief valve
____ Lubrication relief valve
____ Clutch supply pressure
____ Pressure control group
- 12 -
Large Off-Highway Trucks
Camiones Grandes de Obras Material Para
Module III Preparation for skill check
Versin Julio 2001 el Estudiante
Description: Power Train Hydraulic Circuits
45 44
39
36 40 42
37 41 43 38
11) Fill the blank with the correct number from Valve Station
_____ Drain
_____ Clutch supply rail (pressure)
_____ Oil pressure to clutch
_____ Clutch pressure tap
_____ Decay orifice
_____ Load piston orifice
_____ Load piston plug
_____ Selector piston
_____ Load piston
_____ Modulation reduction valve
- 13 -
Camiones Grandes de Obras Large Off-Highway Trucks Material Para
Versin Julio 2001 Module III Preparation for skill check el Estudiante
Description: Power Train Hydraulic Circuits
6
5
2
3
13) Fill the blank with the correct number from rear axle filtering system schematic:
_____ Flow control valve
_____ Oil filter
_____ Differential oil pump
_____ Rear axle
_____ Suction screen
_____ Temperature / pressure control valve
14) On the schematic above, use arrows () to trace the correct oil flow on rear axle filtering system at
temperatures below 43 C (110 F). Done
- 15 -
Camiones Grandes de Obras Large Off-Highway Trucks Material Para
Versin Julio 2001 Module III Preparation for skill check el Estudiante
Description: Power Train Hydraulic Circuits
- 16 -