Intelligent NPI Software

Towards Industry 4.0 & IoT

intelligent software, pleasant work

www.vayoinfo.com
 It happens around us whatever you notice or not
Major reason of AirAsia
QZ8501 crash on year 2014
is a cracked solder joint on
PCBA.
On year 2013, Hitachi
On year 2013, GM recall elevator free fall due to
Due to abnormal 380,000 vehicles due to defected board in China, a
behavior of PCBA, defected engine control lady was injured in this
Taiwan high speed board. event.
train lost power on
year 2013. On year 2013, Chrysler
recalled >470,000 vehicles
due to defected board.
On year 2014, Mitsubishi
recall 115,000 cars due to
defect board of light switch.
Are you always willing to stay with those issues?
Quality defects, reliability issue, process headache, business risk

Design Equipment programming

1 4
No thermal consideration, small annual ring
small, silkscreen error, Silkscreen
incomplete,
>30% PCB design comes with problem.
Wrong polarity, location offset, inline fine-
tune,
Lower test coverage, lower utilization,

Manufacturing NPI cycle

2 5
Short, open, tombstone, cold sold, Void, Frequent prototyping, high cost
>60% defects could be found prior to build Long cycle, impact time to market,

3 Post sales
6 Process design
sold joint crack, sold joint peeloff, Difficult to transfer knowledge
Repair rate for consumer product: No effective tool to continually improve process
5%~37% in initials 3 years capability

IPC research: 80% defects could be found and resolve during NPI stage.
 Change from NPI

Past Yesterday Today

Above issues puzzles most of us. Vayo customer solved this issue. They may still happen at your side.
Ex.: Intel/Venture/SurfaceArt/Bosch

Intelligent Vayo NPI software makes manufacturing more agile and smart!
 Company introduction
Founded on Jan of 2005, headquarter in China/Shanghai;
Dedicates to intelligent NPI software to accelerate design to manufacturing;
Fully in-house development, owns copyrights and patents;
Product installed >20 countries and regions worldwide;
Strategy partnership with equipment and EDA provider: Keysight/ViTrox/TRI/Fuji/Panasonic/Altium

>10 years dedication on NPI technology brings up the world-class product.

 Customer reference
Vayo software products installed in >20 countries and regions world wide
(China/USA/Mexico/Japan/Singapore/Malaysia/Thailand/Vietnam/Philippine/Russia/India/Germany/UK/Romania/Spain/Taiwan/)
Telecom & Automotive/ Energy/
Computer Consumer Security/Medical
Contract manufacturer Others Partner
network parts

I was impressed by Vayo NPI
tool, it is really world class
solution in the industry!
Murad Kurwa
Senior Vice President
From the selection of Vayo
solution on the year of 2007, we
are able to support these data
source whatever we receives what
kind of data from new customer,
and then quickly complete
placement programming.
Tony Zhou
CEO, IPC board director
We started with Vayo at year
2009 and has not been turning
back since then. What differentiate
Vayo from the rest is their
willingness to listen to
customers needs with fast
respond.
CHIA Kar Lin
Head of Innovation Centre
Accelerator allowed us to
reduce a lot the quantity of
mistakes in the projects and the
time required for their
preparation.
Sergei Fedorov
Product Director
Customer Testimonials
From years of experience with
DFT and CAD SW's, VayoPro-Test
Expert is the best. It is fast,
accurate and easy to use. Its DFT
report is very comprehensible for
our customers.
David Kim
Test Development Manager
With VayoPro-Test Expert
solution and great support of
Vayo team, we could accelerate
our product review for DFT
(ICT/Boundary).
Tong Chang
Production Associate Manager
Vayo tool has been extremely
useful for us in identifying
assembly issues much ahead of
the actual assembly process. This
has drastically reduced holdups in
the production line, increasing our
productivity.
Atar Mittal
General manager
Communication is important
for every filed, good conversation
shall bring joyful experience, Vayo
is such company we worked
with!
CC Cho
Sr. Manufacturing Engineer
We have been impressed with Vayo tool is a very intuitive and
user-friendly. You can match parts
the product capabilities, their
and pds visually and new pd can be
communication and commitment
created easily. Part Data Editor and
to supporting their products is Parts Verification ensure every
truly world class. location has correct part, size and
orientation.
Kent Kim Eddie Chang
Vice President SMT engineer
by introducing Vayos The accelerator function could
intelligent software tool it is now help us a lot on component
possible for operators to perform placement orientation, we don't
data conversion requiring little need to do mapping Gerber file
skill, while reducing the work time and check placement orientation
one by one any more.
required to a fifth of what it
was.
Mitsuo Imai Mohamad Azlan Ahmad,
General manager GPEO-M PE,
 Where we are?
Busine
Product
ss

Vayo NPI solution:

Process design for PCBA

Predict defects prior to

manufacturing, agile
manufacturing.

Failure

Build
 Core product: Intelligent NPI software for PCBA

Reduce design & mfg cycle: 30%-70%

Reduce quality defects: 30%+
Intelligent DFx Increase reliability: 30%+
analysis
Increase design and mfg efficiency: 40%+
DFM Expert & DRC+ Reduce design and mfg cost: 20% +
PCB layout Eng.,
process Eng.
NPI Eng. Process Eng., Debug tech,
SMT programmer Testing Eng. Industry Eng. others
SMT Expert/ Document Other NPI sw
Test Expert
Accelerator Expert
Fast placement DFT/Testability, Work instruction Board troubleshooting,
programming, support ICT/FP/AXI/AOI document Gerber conversion,
Fuji, Panasonic, ASM, programming preparation assembly drawing, NPI
Juki, Yamaha team collaboration

* NPINew Product Introduction

 DFM Expert: Intelligent DFx analysis
Design for Fabrication, Design for Assembly Support CAD/Gerber source Practical check rules

Intelligent analysis:
design mistake and Intelligent analysis:
fabrication PCBA/SMT & sold reliability

Signal layers footprint/pad

Soldmask layers Distance
Silkscreen layers Sold joint

Interactive result query Professional report

Predict defects, increase quality

Reduce prototyping frequency, short time to market
Increase capability and product reliability
Intelligent validation, build expertise system
 SMT Expert: Fast placement programming
Intelligent Fuji/ASM/Panasonic programming Support CAD source Offline fine-tune (manual)

Intelligent PD assignment/creation Intelligent correct rotation

Output placement program Assembly drawing & feeder

loading list
Enhance data source support capability
Intelligent BOM validation, minimize errors
Offline programming, reduce inline fine-tune cycle
Convert manual confirmation to intelligent way,
reduce business risk
 Test Expert: Intelligent test analysis
DFT/testability, fast programming for ICT/FP/AXI/AOI Support CAD source Nail optimization

Rich DFT/Testability

Output for ICT/FP/AOI/AXI

comprehensive analysis, increase coverage
Nail optimization, reduce inline debug cycle
Fixture reuse analysis, save cost
Fast programming, reduce NPI cycle
Leverage NPI reaction capability, save labor cost
 Document Expert: Work instruction generation
Reusable process library Support CAD source
Intelligent process document preparation

Configurable graphic
(color, font, style, ) Manual insert station balancing

Intelligent document generation

Intelligent process, minimize human errors

Increase document visibility
Reduce cycle time from days to hours
Standardize the process
Increase efficiency, reduce NPI cycle
 View Expert: fast query
Increase work efficiency of all mfg related departments
Board viewer, part query, board troubleshooting

Interactive schematic query Nets short troubleshoot

Fast query, visible to PCB graphic

Site license, increase efficiency of each dept.
Smart tool reduce work pressure
Ease and fast board failure troubleshooting
 Gerber Expert: Gerber view & conversion
Gerber data view and conversion
Support all Gerber Pad/package conversion

RS-274-X
RS-274-D Automatic pad conversion
D-Code file Quickly package teaching

Nets connection Output

Support all Gerber data source

Vayo job
Easy to view and validate PCB
XYdata
Powerful and simple conversion Automatic & accurate CAD (GenCAD/FATF)

Multiple data outputs

 Business advantage

Increase reliability/quality, Reduce NPI cycle, Improve intelligence, Reduce cost, Transfer knowledge,
increase work efficiency, increase profit
minimize human errors, increase flexibility, build expertise system.
save business risk reduce time-to-market reduce work pressure
intelligent software, pleasant work
Thanks!

www.vayoinfo.com