COMMISSIONING TEST REPORT

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A. GENERAL INFORMATION
PROJECT NAME DATE OF TESTING
NGCP ZAPOTE SUBSTATION EXPANSION PROJECT MARCH 18, 2017
CLIENT NAME PROJECT OWNER
NATIONAL GRID CORPORATION OF THE NATIONAL GRID CORPORATION OF THE
PHILIPPINES PHILIPPINES
SUBSTATION NAME CLIENT P.O. NO.
230kV LAS PIAS SUBSTATION
TEST EQUIPMENT USED PROJECT ID NO.
CMC-256 plus

BUS COUPLER 2 BCU FUNCTIONALITY TEST

1.0 MEASUREMENT TEST

CT AND VT RATIOS

PRIMARY SECONDARY RATIO REMARKS

CT (A) 4000 5 800

VT (V) 230 kV 115 V 2000

1.1 ANALOG INPUT TEST

SECONDARY VOLTAGE AND CURRENT INJECTOR BCU (1:1 reading)

INPUTS
Voltage Voltage Voltage Voltage V V V V
INJECTED
(25%) (50%) (75%) (100%) (25%) (50%) (75%) (100%)

VAN 16.60 33.20 49.80 66.40 16.57 33.15 48.84 66.32

VBN 16.60 33.20 49.80 66.40 16.57 33.15 48.84 66.32
VCN 16.60 33.20 49.80 66.40 16.56 33.16 48.84 66.33
VAB - - - - 28.71 57.45 84.62 114.90
VBC - - - - 28.71 57.44 84.62 114.90
VCA - - - - 28.70 57.41 84.59 114.86

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SECONDARY VOLTAGE AND CURRENT INJECTOR IED (4000:5 CT and 2000:1 PT reading)
INPUTS
Voltage Voltage Voltage Voltage kV kV kV kV
INJECTED
(25%) (50%) (75%) (100%) (25%) (50%) (75%) (100%)

VAN 16.60 33.20 49.80 66.40 33.4 66.8 98.6 134.0

VBN 16.60 33.20 49.80 66.40 33.0 66.0 97.2 131.8
VCN 16.60 33.20 49.80 66.40 33.0 66.4 97.6 132.8
VAB - - - - 57.4 115 169.4 230
VBC - - - - 57.0 114.6 168.4 229
VCA - - - - 57.4 115.2 169.8 231

SECONDARY VOLTAGE AND CURRENT INJECTOR HMI (4000:5 CT and 2000:1 PT reading)
INPUTS
Voltage Voltage Voltage Voltage kV kV kV kV
INJECTED
(25%) (50%) (75%) (100%) (25%) (50%) (75%) (100%)

VAN 16.60 33.20 49.80 66.40 33.16 66.31 99.49 132.61

VBN 16.60 33.20 49.80 66.40 33.17 66.33 99.50 132.65
VCN 16.60 33.20 49.80 66.40 33 66.33 99.51 132.63
VAB - - - - 57.42 114.91 172.34 230
VBC - - - - 57.3 114.92 172.38 229.82
VCA - - - - 57.44 114.87 172.34 229.77

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SECONDARY VOLTAGE AND CURRENT INJECTOR BCU (1:1 reading)

INPUTS
Ampere Ampere Ampere Ampere
INJECTED
(25%) (50%) (75%) (100%) (25%) (50%) (75%) (100%)

IA 1.25 2.5 3.75 5.0 1.25 2.5 3.75 5.0

IB 1.25 2.5 3.75 5.0 1.249 2.498 3.747 5.495
IC 1.25 2.5 3.75 5.0 1.25 2.501 3.75 5.001
W - - - - 214.9 430.3 645.4 866.8
Var - - - - -124.8 -249.4 -373.8 -498.0
VA - - - - - - - -
Frequency - - - - 60 60 60 60
Power Factor - - - - 0.864 0.865 0.865 0.865

SECONDARY VOLTAGE AND CURRENT INJECTOR IED (4000:5 CT and 2000:1 PT reading)
INPUTS
Ampere Ampere Ampere Ampere
INJECTED
(25%) (50%) (75%) (100%) (25%) (50%) (75%) (100%)

IA 1.25 2.5 3.75 5.0 1001.1 2000.33 2998.8 3998.8

IB 1.25 2.5 3.75 5.0 999.8 1999.9 3002.4 4003.1
IC 1.25 2.5 3.75 5.0 998.99 2000.17 3004 4004
MW - - - - 86.4 340 769 1390
MVar - - - - -50 -303 -448 -799
MVA - - - - 100 390 899 1601
Frequency - - - - 60 60 60 60
Power Factor - - - - 0.866 0.866 0.866 0.865

SECONDARY VOLTAGE AND CURRENT INJECTOR HMI (4000:5 CT and 2000:1 PT reading)
INPUTS
Ampere Ampere Ampere Ampere
INJECTED
(25%) (50%) (75%) (100%) (25%) (50%) (75%) (100%)

IA 1.25 2.5 3.75 5.0 1003 2001 2999 4001

IB 1.25 2.5 3.75 5.0 1000.8 1999.89 3000.3 3998
IC 1.25 2.5 3.75 5.0 1000.1 2002 3011 4010
MW - - - - 86.3 341 770 1391
MVar - - - - -49 -301 -441 -800
MVA - - - - 102 392 901 1612
Frequency - - - - 60 60 60 60
Power Factor - - - - 0.866 0.866 0.866 0.865

NOTE: Fixed Voltage at 66.4 and Angle at 30 degrees lagging current.

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2.0 HIGH VOLTAGE EQUIPMENT CONTROL AND STATUS

2.1 DIGITAL OUTPUT / CONTROL

DIGITAL COMMAND TERMINAL STATUS REMARKS

OUTPUT BLOCK BCU HMI
NO.
LOCAL CONTROL REMOTE CONTROL
8-09CB24LPI CLOSE 1D2.1
PASSED
1 8-09CB24LPI OPEN 1D2.2
COMMON 1D2.3 ______ ______
8-09DS23LPI CLOSE 1D2.4
PASSED
2 8-09DS23LPI OPEN 1D2.5
COMMON 1D2.6 ______ ______
8-09DS25LPI CLOSE 1D2.7
PASSED
3 8-09DS25LPI OPEN 1D2.8
COMMON 1D2.9 ______ ______
8-09ES23LPI CLOSE 1D2.10
PASSED
4 8-09ES23LPI OPEN 1D2.11
COMMON 1D2.12 ______ ______
8-09ES25LPI CLOSE 1D2.13
PASSED
5 8-09ES25LPI OPEN 1D2.14
COMMON 1D2.15 ______ ______
8-09ES24LPI CLOSE 1D2.16
PASSED
6 8-09ES24LPI OPEN 1D2.17
COMMON 1D2.18 ______ ______
8-09ES26LPI CLOSE 1D2.19
PASSED
7 8-09ES26LPI OPEN 1D2.20
COMMON 1D2.21 ______ ______
SPARE 1D2.22
PASSED
8 SPARE 1D2.23
COMMON 1D2.24 ______ ______

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2.2 DIGITAL INPUT / ALARMS AND STATUS

DIGITAL SIGNAL TERMINAL STATUS REMARKS

INPUT BLOCK LED BCU HMI
NO. INDICATORS
1 8-09CB24LPI CLOSE
1D3.1 PASSED
2 8-09CB24LPI OPEN 1D3.2 PASSED
3 8-09DS23LPI CLOSE 1D3.3 PASSED
4 8-09DS23LPI OPEN 1D3.4 PASSED
5 8-09DS25LPI CLOSE 1D3.5 PASSED
6 8-09DS25LPI OPEN 1D3.6 PASSED
7 8-09ES23LPI CLOSE 1D3.7 PASSED
8 8-09ES23LPI OPEN 1D3.8 PASSED
9 8-09ES25LPI CLOSE 1D3.9 PASSED
10 8-09ES25LPI OPEN 1D3.10 PASSED
11 8-09ES24LPI CLOSE 1D3.11 PASSED
12 8-09ES24LPI OPEN 1D3.12 PASSED
13 8-09ES26LPI CLOSE 1D3.13 PASSED
14 8-09ES26LPI OPEN 1D3.14 PASSED
15 SPARE 1D3.15 ______
PASSED
16 SPARE 1D3.16 ______
PASSED
17 SPARE 1D3.17 ______
PASSED
18 SPARE 1D3.18 ______
PASSED
19 SPARE 1D3.19 ______
PASSED
20 CB SF6 GAS LOW 1D3.20 ______
PRESSURE PASSED
21 CB MOTOR OVERCURRENT 1D3.21 ______
OVERTIME PASSED
22 DS/DES/ES MOTOR 1D3.22 ______
OVERCURRENT PASSED
23 CONTROL POWER MCB TRIP 1D3.23 ______
PASSED

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DIGITAL SIGNAL TERMINAL STATUS REMARKS

INPUT BLOCK LED BCU HMI
NO. INDICATORS
24 INDICATION POWER MCB 1D3.24 ______
TRIP PASSED
25 MOTOR POWER MCB TRIP 1D3.25 ______
PASSED
26 HEATER POWER MCB TRIP 1D3.26 ______
PASSED
27 SF6 GAS LOW PRESSURE 1D3.27 ______
PASSED
28 CB MOTOR RUNNING
1D3.28 ______ PASSED

29 CB CLOSING SPRING
UNCHARGED 1D3.29 ______ PASSED

30 ALARM POWER MCB TRIP 1D3.30 ______ PASSED
31 CB LOCAL POSITION 1D3.31 ______ PASSED
32 DE/DES/ED LOCAL POSITION 1D3.32 ______ PASSED

33 BYPASS SIGNAL 1D3.33 ______ PASSED

CB SF6 PRESSURE LOW ______ PASSED
34 LOCKOUT1 1D3.34
CB SF6 PRESSURE LOW ______ PASSED
35 LOCKOUT2 1D3.35
OPEN PHASE ACTUATING ______ PASSED
36 SIGNAL1 1D3.36
OPEN PHASE ACTUATING ______ PASSED
37 SIGNAL2 1D3.37
38 SPARE 1D3.38 ______ PASSED

39 SPARE 1D3.39 ______ PASSED

40 SPARE 1D3.40 ______ PASSED

41 SPARE 1D3.41 ______ PASSED

42 SPARE 1D3.42 ______ PASSED

SPARE ______ PASSED
43 1D3.43
SPARE ______ PASSED
44 1D3.44
SPARE ______ PASSED
45 1D3.45

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DIGITAL SIGNAL TERMINAL STATUS REMARKS

INPUT BLOCK LED BCU HMI
NO. INDICATORS
SPARE ______ PASSED
48 1D3.48
SPARE ______ PASSED
49 1D3.49
SPARE ______ PASSED
50 1D3.50
SPARE ______ PASSED
51 1D3.51
SPARE ______ PASSED
52 1D3.52
SPARE ______ PASSED
53 1D3.53
SPARE ______ PASSED
54 1D3.54
SPARE ______ PASSED
55 1D3.55
SPARE ______ PASSED
56 1D3.56
SPARE ______ PASSED
57 1D3.57
SPARE ______ PASSED
58 1D3.58
SPARE ______ PASSED
59 1D3.59
SPARE ______ PASSED
60 1D3.60
SPARE ______ PASSED
61 1D3.61
SPARE ______ PASSED
62 1D3.62
SPARE ______ PASSED
63 1D3.63
SPARE ______ PASSED
64 1D3.64

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3.0 SYNCHRONIZATION RELAY TEST

3.1 BCU SYNCHRONIZATION

VOLTAGE ANGLE FREQUENCY DESIRED ACTUAL RESULT
LINE BUS LINE BUS LINE BUS RESULT BCU HMI REMARKS
CONTROL CONTROL
66.4 66.4 0 0 60 60 CLOSED CLOSED CLOSED PASSED
5 66.4 0 0 60 60 CLOSED CLOSED BLOCKED FAILED
10.1 66.4 0 0 60 60 BLOCKED BLOCKED BLOCKED PASSED
10.1 15 0 0 60 60 BLOCKED BLOCKED BLOCKED PASSED
66.4 3 0 0 60 60 CLOSED CLOSED BLOCKED FAILED
69 62 0 0 60 60 BLOCKED BLOCKED BLOCKED PASSED
62 69 0 0 60 60 BLOCKED BLOCKED BLOCKED PASSED
65 67 0 0 60 60 CLOSED CLOSED CLOSED PASSED
66.4 66.4 5 15 60 60 CLOSED CLOSED CLOSED PASSED
66.4 66.4 5 30 60 60 BLOCKED BLOCKED BLOCKED PASSED
66.4 66.4 110 135 60 60 BLOCKED BLOCKED BLOCKED PASSED
66.4 66.4 135 120 60 60 CLOSED CLOSED CLOSED PASSED
66.4 66.4 0 0 59.7 60 BLOCKED BLOCKED BLOCKED PASSED
66.4 66.4 0 0 60 59.9 CLOSED CLOSED CLOSED PASSED
Synchronizer Setting: V = 6 VL-L / 3.65 VN / 12 kV Primary f = 0.2 Hz
Dead = 10 VL-L / 5.77 VN / 20 kV Primary Slip Frequency = 0.21 Hz/s

4.2 ANALOG SYNCHRONIZATION

VOLTAGE ANGLE SYNCHRONIZER DESIRED ACTUAL RESULT
LINE BUS LINE BUS ROTATION RESULT BCU PANEL REMARKS
CONTROL
66.4 66.4 0 0 FIXED CLOSED CLOSED PASSED
66.4 66.4 59.7 60 CLOCKWISE OPENED OPENED PASSED
66.4 66.4 59.8 60 CLOCKWISE CLOSED CLOSED PASSED
66.4 66.4 60 59.7 COUNTER-CLOCKWISE OPENED OPENED PASSED
66.4 66.4 60 59.8 COUNTER-CLOCKWISE CLOSED CLOSED PASSED
69 61 60 60 FIXED OPENED OPENED PASSED
61 69 60 60 FIXED OPENED OPENED PASSED
67 62 60 60 FIXED CLOSED CLOSED PASSED
62 67 60 60 FIXED CLOSED CLOSED PASSED
Synchronizer Setting: V = 7 VL-L / 4 VN / 14 kV Primary f = 0.2 Hz

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TESTED BY WITNESSED BY
SIGNATURE SIGNATURE

NAME NAME
Christopher R. Pabia Mike Alren M. Montes

POSITION POSITION
Testing and Commissioning Engineer Engineer SL, MTD-A, MRSS
SCADA, Power Automation
COMPANY COMPANY
JEDD TECHNOLOGIES CORP. NATIONAL GRID CORPORATION OF THE PHILIPPINES
DATE DATE
March 8, 2017 March 8, 2017

TESTED BY
SIGNATURE

NAME
Nathaniel B. Burgos

POSITION
Testing and Commissioning Engineer
SCADA, Power Automation
COMPANY
JEDD TECHNOLOGIES CORP.
DATE
March 8, 2017

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