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Journal of Membrane Science 303 (2007) 4–28

Review article

Fouling strategies and the cleaning system of NF membranes


and factors affecting cleaning efficiency
Ahmed Al-Amoudi a,b , Robert W. Lovitt a,∗
a Centre for Complex Fluids Processing, Multidisciplinary Nanotechnology Centre, School of Engineering,
University of Wales, Swansea SA2 8PP, UK
b Saline Water Conversion Corporation (SWCC), Saline Water Desalination Research Institute, Saudi Arabia

Received 17 January 2007; received in revised form 25 May 2007; accepted 6 June 2007
Available online 14 June 2007

Abstract
Nanofiltration membranes play an important role in the desalination of brackish and seawater as well as membrane mediated waste water
reclamation and other industrial separations. Fouling of nanofiltration (NF) membranes is typically caused by inorganic and organic materials
present in water that adhere to the surface and pores of the membrane and results in deterioration of performance (reduced membrane flux) with a
consequent increase in costs of energy and membrane replacement.
Natural organic matter (NOM) fouling of NF membranes involves interrelationship between physical and chemical interactions and is described
in this review. Inorganic fouling due to scale formation of sparingly soluble inorganic salts occurs whenever the ionic salt concentration stream
exceeds the equilibrium solubility. Scale formation takes place by homogenous or heterogeneous crystallization mechanisms. Biofilm formation
also becomes an issue when its thickness and surface coverage reduces permeability.
There are two strategies that are usually employed to minimize the effect of fouling. The first group includes minimizing of fouling by using
adequate feed pretreatment, membrane treatment and membrane modification. The second group involves membrane remediation by chemical
cleaning which is carried out to restore membrane fluxes.
A large number of chemical cleaning agents are commercially available, and the commonly used ones fall into six categories: alkalis, acids,
metal chelating agents, surfactants, oxidation agents and enzymes. In general, these cleaning agents do improve the membrane flux to certain
extent. Combination of these chemical agents has also been tried in order to improve the flux restoration. Even though, many of these cleaning
agents can restore the flux over 100% (enhanced flux), they can also impair the selectivity of the membrane reducing of the product water quality.
There are many traditional assessment methods for cleaning and at present these are being supplemented by methods using modern surface
analysis techniques. These are being now rapidly developed to give a more precise assessment and a better understanding of cleaning processes.
Generally, cleaning is assessed by flux, zeta potential measurement, atomic force microscope (AFM) and Fourier transforms infrared technique
(FTIR). Atomic force microscope and related techniques are particularly employed in order to evaluate the cleaning efficiency and other surface
phenomena.
There are several factors that can affect the chemical cleaning process which include temperature, pH, concentration of the cleaning chemicals,
contact time between the chemical solution and the membrane and the operation conditions such as cross-flow velocity and pressure. The role of
temperature and pH in cleaning are membrane dependent. These factors play very important role in flux recovery. A critical review of these factors
is also presented.
It appears from the literature that only very few papers on cleaning of NF membrane to regenerate membrane performance have been published
up to date, and there is an urgent need for extensive research work to investigate fouling mechanisms in order to obtain fundamental understanding
of fouling to provide more feasible, cost-effective cleaning and performance restoration procedures. This also provides further strategies for the
avoidance of fouling through better pretreatment and more appropriate membrane fabrication and modification.
© 2007 Elsevier B.V. All rights reserved.

Keywords: Cleaning agents; Nanofiltration membrane; Cleaning efficiency; Fouling

∗ Corresponding author. Tel.: +44 1792 295709.


E-mail addresses: Aalmoudi@swcc.gov.sa, 310981@swan.ac.uk
(A. Al-Amoudi), r.w.lovitt@swansea.ac.uk (R.W. Lovitt).

0376-7388/$ – see front matter © 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.memsci.2007.06.002
A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28 5

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. Fundamentals of NF separation and selectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Fouling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1. Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1.1. Inorganic fouling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.2. Organic fouling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.3. Biofouling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2. Operational aspect of NF and fouling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3. Primary location for specific types of fouling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4. Fouling minimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4.1. Coagulation followed by filtration–sedimentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4.2. Scale inhibitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4.3. Membrane prefiltration and membrane modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4.4. Sonication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4. Membrane cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1. Remediation of the membrane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2. General considerations and costs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3. Assessment of cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3.1. Type of cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3.2. Cleaning mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3.3. The impact of cleaning on NF permeate quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.4. Methods of assessing the cleaning effectiveness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.4.1. Flux measurement (non-destructive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4.2. Atomic force microscopy (AFM) (destructive method) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4.3. Fourier transform infrared technique (FTIR) (destructive method) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.4.4. Zeta potential measurements (non-destructive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.5. Factors affecting chemical cleaning efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5.1. Effect of cleaning solution pH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5.2. Effect of ionic strength of the cleaning solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5.3. Effect of cleaning solution concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5.4. Effect of cross-flow velocity (hydrodynamic shear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5.5. Cleaning duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.5.6. Cleaning frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.5.7. Effect of temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.5.8. Effect of pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5. Discussion and conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1. Introduction tion for shortages in conventional water resources and has


acknowledged as sustainable and effective process by rep-
Water scarcity is a major political and economic problem in utable institutions such as the World Bank [3]. This can be
the many parts of the world especially in the arid regions such as achieved either by thermal processes involving evaporation
the Middle East, Southern Europe, North and mid Africa, Aus- or by membrane filtration involving separation of ions from
tralia and many states of America such as California, Florida, water.
New Mexico, etc. The shortage in natural fresh water supply As water demand increases, environment and safety regula-
for domestic purposes is most acute for the Arabian Penin- tions are becoming more stringent, greater research efforts have
sula countries – Saudi Arabia, Kuwait, Bahrain, Qatar, United been put into the improvement of membrane processes. During
Arab Emirates, Oman and Yemen – where demand for water the past decade a variety of water treatment membranes has been
increases annually at a rate of 3% or more [1]. In addition, developed [4]. These membranes have been vastly improved in
the rapid further reduction of subterranean aquifers, and the the area of water flux, salt rejection, and especially in their abil-
increasing salinity of these non-renewable sources will con- ity to maintain high performance levels at substantially lower
tinue to exacerbate the water shortage problems in many areas operating pressures than their predecessors [5]. Despite these
of the world. Desalination techniques are capable of provid- improvements, a decline in membrane performance over a period
ing the solution [2]. “Desalination” or “Desalinization” refers resulting from membrane fouling that leads to a decrease in water
to water treatment processes that remove salts from saline flux across the membrane and increased salt passage through the
water. Desalination has already become an acceptable solu- membrane [6,7].
6 A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28

The membrane can be considered the heart of a desalina- membranes and their fouling or/and cleaning system in order to
tion plant where the cost of membrane unit is about 20–25% elaborate the points where lack of information on NF fouling
of the total capital cost [8]. Consequently, it is very important and cleaning exists.
to be familiar with factors involved in reduction of membrane The forces of the interaction between the membrane sur-
performance and longevity, in particular membrane fouling. face and particles in solution are important in understanding
The factors affecting NF separation that can also play an the fouling phenomena. The normal basis for quantify-
important role in membrane fouling and cleaning are as follows: ing particle–surface interaction is DLVO theory where the
particle–surface interactions in aqueous environments could be
• Membrane properties such as surface roughness pore size dis- predicted by the summation of van der Waals and electrostatic
tribution, membrane thickness, membrane charge type and double layer forces. The Fig. 1 is a schematic description of
charge density. the DLVO interaction profiles and the summation of these two
• The chemistry of the treated solution such as solute compo- forces. There are several important features about this diagram:
sition, the size, geometry and the charge of the components, Unlike the double layer interaction, the van der Waals interaction
the concentration of ions, the pH and the fouling potential of potential is largely insensitive to variations in pH and electrolyte
the solution and its interaction with membranes. concentration.
• The operation design of the NF systems, their—capacity, Reducing the interaction between the particles and the mem-
dimensions and flow. brane as much possible can reduce the fouling phenomena. This
• The processes environment—temperature and pressure. can be achieved when the critical values (flux and pressure)
arise as a balance between the hydrodynamic force driving
This review focuses on the type of foulants that leads to solute towards the pore and the electrostatic forces opposing
flux reduction of fresh water obtained from desalination plant: this motion. Critical flux stems from the concept that the higher
explanations of desalination processed and their mechanism the flux the stronger is the drag force towards the membrane,
of fouling are also reviewed to give clear understanding of the stronger concentration polarization and the higher the com-
the cleaning processes. The main objective of this review is paction of particles. Critical flux is defined as the limiting flux
to address the key factors in maintaining and restoring the value below which a flux decline over time does not occur [11].
plant performance and the factors that affect the cleaning A number of parameters influenced this critical flux have been
efficiency. discussed in detail and can be found elsewhere [12]. It is main-
tained that if one operates below the critical flux the fouling can
2. Fundamentals of NF separation and selectivity be avoided or minimized.
Fouling is common to all types of membrane separation. The
Nanofiltration (NF) membranes are mainly utilized for type of fouling various from Microfiltration (MF) membrane
softening brackish waters. The separation characteristics of processes where hydrodynamic force can predominate to RO
nanofiltration (NF) stand between ultrafiltration (UF) and membrane processes where hydrodynamic forces have minor
reverse osmosis (RO) and the membrane selectivity has often effects compared to the forces associated with particles and their
been attributed to the interchange of both molecular siev- interaction with the membrane surface.
ing mechanisms characteristic of ultrafiltration and diffusion
mechanisms characteristics of RO. NF membranes are usu- 3. Fouling
ally made of polyamide based Thin Film Composites (TFC),
which are relatively close to RO membranes in chemical 3.1. Background
structure. However, a key distinguishing feature of RO mem-
branes is their higher rejection of both monovalent and To devise effective cleaning strategies a thorough understand-
divalent ions, the NF membranes are typically character- ing of membrane fouling and it causes is required and first part
ized by lower rejection of monovalent ions, but maintaining of the review is therefore dedicated to the nature of fouling and
higher rejection of divalent ions and higher flux than that fouling processes membrane fouling is an extremely complex
of RO membranes. In general NF membranes have relatively phenomenon that has not been defined precisely. In general the
high charge and also pores in the order of about 1 nm [9]. term is used to describe the undesirable formation of deposits
Consequently both, charge effects and sieving mechanisms on membrane surfaces. This occurs when rejected particles are
influence the rejection behavior of solutes in NF membranes not transported from the surface of the membrane back to the
[10]. bulk stream.
Generally, the basic chemical structure of the synthetic poly- The foulants are typically colloidal materials of one sort or
mers used in the preparation of RO, UF and NF membranes are another and these properties and interaction with the membrane
almost same apart from the pore size of the membranes. There- dominate fouling/cleaning processes. Colloids are defined as
fore overlap of properties of RO and UF with NF in terms of fine suspended particles in the size range of a few nanometres to
both transport phenomena and consequent fouling is common a few micrometers. Examples of common colloids sized foulant
in the area of water treatment. Consequently the cleaning pro- include inorganic (clays, silica salt, and metal oxides), organic
cesses for the RO and UF are also similar for NF membrane. (aggregated natural and synthetic organic), biological (bacteria
Hence, this literature review sometimes considers UF and RO and other micro-organism) [7,13–18]. Champlin [19] reported
A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28 7

Fig. 1. Schematic energy versus distance profiles of DLVO interaction profiles (a) Surfaces repel strongly; small colloidal particles remain ‘stable’. (b) Surface
come into stable equilibrium at secondary minimum if it is deep enough; colloids remain’ kinetically ‘stable’. (c) Surfaces come into secondary minimum; colloids
coagulate slowly. (d) The ‘critical coagulation concentration’. Surfaces may remain in secondary minimum or adhere; colloids coagulate rapidly. (e) Surfaces and
colloids coalesce rapidly. [10].

that removing of the particles size of down to 1 ␮m may not be Vrouwenvelder and Kooij [22] showed that diagnosis of the
sufficient to avoid fouling in many cases. Not only do MF and type/cause of fouling is an essential first step aiming at control-
UF process sometimes fail to remove all colloids below a few ling fouling. Autopsy gives conclusive information and further
hundred nm in diameter but also conventional processes used to understanding about the types and extent of fouling in the mem-
pre-treat NF feed water fail to remove sub-micron colloids [10]. brane filtration plant and provides specific ways for reduction
The high concentration of the rejected ions in the membrane and control of fouling. The tools which have been developed
surface could encourage aggregation of dissolved matter in to for diagnosis, prediction, reduction, and control of fouling have
colloidal sized particles. More to the point, the influenced of proven their value in controlling fouling in practice. An overview
salt retention and concentration polarization in the vicinity of of the tools is shown in Table 1 [23].
the membrane surface screens electrostatic particle–membrane A set of coherent tools has been developed for (i) Determining
and particle–particle interactions allowing colloids to foul the the fouling potential of the feed water. (ii) Analyzing the fouling
membrane. of NF and RO membranes. The tools presented can be used to
The sites fouling of membrane can be divided into exter- (a) assess the cause of fouling, (b) further define criteria for
nal surface fouling (build-up of a cake/gel-like layer on the feed water to predict and minimize the risk of fouling and (c)
upstream face of a membrane) and pore blocking fouling [20]. evaluate cleaning strategies. Appropriate use of these tools can
In a dead-end filtration system, the latter is divided into three provide strategies for cleaning to reduce the operational costs of
types: complete pore blocking (blocking a pore by a particle with membrane plants (Table 1) [23].
approximately the same as the pore size), incomplete pore block- When fouling takes place on the membrane surfaces its causes
ing (intermediate fouling) and standard pore blocking (gradual flux decline leading to an increase in production cost due to
pore narrowing and constriction by particle that is much smaller increased energy demand, chemical cleaning, reduction in mem-
than the pore size) [21]. The flux decline of NF membrane is brane life expectancy and additional labor for maintenance.
mainly attributed to the pore blocking and it is observed in The types of NF Fouling can be classified on the basis of
dead-end and the cross-flow filtration systems. fouling material into three types [22–25]:
8 A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28

1. inorganic fouling due to deposition on membrane surface of

Brine stage module with a single


spiral wound membrane element

Optimizing recovery, acid dose


inorganic scales (mainly BaSO4 , CaSO4 CaCO3 ),

Continuous on-line monitor-


2. organic fouling due to natural organic material (NOM) found
in the process stream (humic acids, protein and carbohy-

and anti-scalant dose


drate), and
3. biofouling due to microbial attachment to membrane sur-
ScaleGuard

face followed thereafter by their growth and multiplication


in presence of adequate supply of nutrients in the pretreated
Scaling

feed or nutrients that deposited on membrane surfaces.

3.1.1. Inorganic fouling


Scale formation at the membrane surface is serious problem
Dead end equipment

and resulting from the increased concentration of one or more


Particulate fouling
potential of water

species beyond their solubility limits and their ultimate precip-


overview of tools available for determining the fouling potential of feed water and fouling diagnosis of NF and or membranes used in water treatment adopted [90]

itation onto the membranes [26]. In order to avoid scaling, it


Particulate
MFI-UF

is very important to operate NF systems at conditions lower


than the critical solubility limits, unless the water chemistry and
physical conditions are adjusted to prevent the type of precipita-
tion. Currently, due to the complexity of the problem, there is no
reliable way to predict the limiting concentration level at which
Specific Oxygen Consumption

determining active biomass in


Non-destructive method for

there is no a risk of scale formation with a given membrane sys-


Biofouling formation rate

tem and treated water. Similarly, specific antiscalant treatments


are hard to define with confidence [27]. Schafer et al. [10], have
membrane systems

reported that scaling (scale formation) or precipitation fouling,


Rate (SOCR)

occurs in a membrane process whenever the ionic product of


Biofouling

a sparingly soluble salt in the concentration stream exceeds its


equilibrium solubility product.
The term ‘membrane scaling’ is commonly used when the
precipitate formed is a hard scale on the surface of the mem-
brane. Scaling usually refers to the formation of deposits of
Assimilable organic carbon (AOC),

inverse-solubility salts such as CaCO3 , CaSO4 ·xH2 O, silica,


Biofouling by determining the
Biofilm monitor of biofouling

Predictive and prevention of

and calcium phosphate. Inorganic scale formation can even lead


(growth) potential of water

to physical damage of the NF membrane, and it is difficult to


cylinder (glass) surface

restore NF membrane performance due to the difficulties of scale


removal and irreversible membrane pore plugging [10]. The
formation rate

greatest scaling potential species in NF membrane are CaCO3 ,


Biofouling

CaSO4 ·2H2 O and silica, while the other potential scaling species
are BaSO4 , SrSO4 , Ca(PO4 )2 , ferric and aluminium hydroxides
[26,28]. Calcium sulphate precipitates in six different phases,
dihydrate (so-called gypsum), two hemihydrates and three anhy-
drites, although at ambient temperatures (about 20 ◦ C), gypsum
Zeta potential, Contact angle, NMR and

chemical and physical properties of the


Biofouling, inorganic, compounds and

SEM, EDX, XRD, FTIR, AFM„ XPS,

membrane. This confirmed with water


Comparison of fouled and un fouled

is the most common. The other phases are the product of gyp-
Chemical analysis of the foulant by

treatment properties provide likely


system isolate the differences both

sum dehydration at relatively higher temperature, whereas the


Integrated diagnosis (autopsy)

calcium carbonate precipitates in three phases: calcite, valerite


and aragonite.
The most common crystal of calcium carbonate is calcite.
TOC, ICP,HPLC etc.

It is widely accepted that the crystallization (precipitation) of


causes of fouling

salts that takes place on the NF membrane surface requires at


least two stages, a nucleation stage and a crystal growth from
particles

supersaturated solution. It is important to be familiar with the


mechanism of scale formation in order to avoid flux reduction
through membrane. Gilron and Hasson [27,29–31] considered
Fouling diagnosis

that the flux decline was due to the blockage of the membrane
surface by lateral growth of the deposits on the membrane (het-
Comment

erogeneous crystallization (two phase)) whereas Pervov [29–31]


Method
Table 1

reported that the flux decline was due to the crystal formation
Tools

that took place in the bulk solution followed by crystal deposition


A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28 9

Fig. 2. Scale formation mechanisms in NF membrane (a) show homogenous precipitation in the liquid phase while (b) show heterogeneous precipitation between
liquid phase and solid surface phase and the factor effect the crystallizations [28].

on the surface of the membrane (homogenous crystallization). retentate is a more important mechanism than heterogeneous
Clearly, this process will be a mixture of these two extremes and crystallization of the membrane fouling and flux decline [30].
will be affected by membrane morphology and process condi- Hasson et al. [27] have reported that the effect of CaSO4 scaling
tions. Fig. 2 represents homogeneous and heterogeneous modes in RO and NF membranes on the flux decline was a function of
of crystallization [30]. Her et al. [8,32], reported that if the sur- the super-saturation level on membrane surface and in the bulk.
face of the solid substrate matches well with the crystal and Various physical and chemical parameters that affect the
the interfacial energy between the two solids is smaller than crystallization process within a membrane system and include
the interfacial energy between the crystal and the solution, then temperature [34,35], pH [36], flow velocity, permeation rate
nucleation may take place at a lower saturation ratio on a solid [37], types of pretreatment [38], salt concentration and concen-
substrate surface (heterogeneous crystallization) rather than in tration polarization [30,39–42], membrane type, materials [37]
the solution (homogenous crystallization) [8,32]. When the bulk and metal ions [43]. In addition to these parameters, NOM has
phase becomes supersaturated due to the increasing of concen- also been considered to affect various forms of scaling [44].
tration polarisation layer, it is possible that both mechanisms of These factors also have been summarized as to whether they
crystallization simultaneously occur in NF system [30]. increase or decrease the scaling, in Table 2 and more informa-
Aluminium oxide, inorganic salts, clays, sand and biologi- tion can be found elsewhere [45]. It can be drawn from this
cal surfaces can also act as suitable substrates for crystallization table that there are several factors either alone or combined with
[33]. Dydo et al. [8] have reported that most researchers indicate each other play an important role in crystallization and subse-
that the gypsum scale precipitates as a bulk phase precipitation quent cake formation. However, this is further complicated by
process (homogenous crystallization) rather than on membrane the nature of mixed solutions of how these alter substantially
surface (heterogeneous crystallization). Lee et al. [30] has the solubility product, strength and morphology of precipitates
also demonstrated that the homogeneous crystallization in the from those in pure state. When the structure of the precipitate is
10 A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28

Table 2
scaling factors [38]
Value Crystallization Cause

Ionic strength High Increased Solubility and supersaturating


CP High Increased Solubility and supersaturating
Co-precipitation Presence Increased Changing structure of the precipitate
pH Higher Increased Solubility decreased
Pressure Higher Increased Increasing CP and Osmotic pressure at membrane surface
(solubility and supersaturating)
Velocity (flow rate) Higher Decreased Higher wall shear rate
Temperature Higher Increased Solubility decreased
Surface morphology Higher Increased Valley blocking

altered so are the intramolecular forces holding the precipitate and permeate flux, play a major role in NOM fouling at NF
together [40]. membrane surface.
Humic substances in aquatic environments are considered
3.1.2. Organic fouling to be the major fraction of NOM, are refractory anionic
In general, NF membrane are used in water treatment as macromolecules of low to moderate molecular weight. Humic
alternative processes for the removal of natural organic mat- substance contains both aromatic as well as aliphatic compo-
ter NOM that cause contamination, taints and color and are nents with primarily carboxylic (carboxylic functional groups
vehicles for other materials that bind to these substances [46]. account for 60–90% of all functional groups) and phenolic
Organic fouling could cause either reversible or irreversible functional groups [67]. As a result, humic substances gen-
flux decline. The reversible flux decline, due to NOM fouling, erally are negatively charged in the pH range of natural
can be restored partially or fully by chemical cleaning [24]. waters [18]. Nilson and DiGiano found that only the large
Whereas the irreversible flux decline can not be restored at molecular weight fraction of NOM contributed to the layer
all even by rigorous chemical cleaning is applied to remove formation. In addition, while studying the effect of NOM prop-
NOM [47]. Membrane fouling in the presence of NOM can erties on fouling of NF membranes, they fractionated NOM
be influenced by: membrane characteristics [25,48–52], includ- into hydrophilic and hydrophobic components. They found
ing surface structure as well as surface chemical properties, that the hydrophobic fraction was the major factor causing
chemistry of feed solution including ionic strength [51,53], pH permeate flux decline while the hydrophilic fraction had rel-
[48,50,51,54–58]; the concentration of monovalent ions and atively small effect [68]. The hydrophobic fraction of NOM
divalent ions [50,51,54,59,60]; the properties of NOM, including tends to adsorb more than hydrophilic fraction of NOM to the
molecular weight and polarity [25,49,52,61,62]; the hydrody- membrane surface. The hydrophobicity of the NOM increases
namics and the operating conditions at the membrane surface with increasing molecular weight [18,68]. Jucker and Clark
including permeate flux [25,51,63–65], pressure [47,50,66], have also observed the same trend [69]. The fouling effect of
concentration polarization [50], and the mass transfer proper- divalent ions on high molecular weight of NOM was more pro-
ties of the fluid boundary layer. These factors either increased nounced than with low molecular weight of NOM. Braeken
or decrease the fouling rate have been summarized in Table 3 [70] et al. have reported that hydrophobicity and molecular
and more information can be found elsewhere [45]. As it can be size play an important role in retention of dissolved organic
seen the Table 3 that the chemical (Ionic strength, NOM frac- compounds. Hydrophobicity is the most important parame-
tion, etc.) and physical parameters, such as pressure, velocity, ter determining the retention of molecules with a molecular

Table 3
Natural organic matter fouling factors [38]
Value NOM fouling Rate Cause

Ionic strength concentration Increased Increased Electrostatic repulsion


pH High pH Increased Hydrophobic forces
Low pH Increased Electrostatic repulsion
Divalent cations Presence Increased Electrostatic repulsion and bridging between NOM and
membrane surface
NOM fraction Hydrophobic Increased Hydrophobicity
Hydrophilic Decreased
Molecule or membrane Charge High charge Increase Electrostatic repulsion
CP High Increased
Surface morphology Higher Increased Valley blocking
Permeate flux (High recovery) Higher Increased Hydrophobicity
Pressure Higher Increased Compaction
A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28 11

Fig. 3. Conceptual sketch of the swollen membrane matrix for different ionic
environments (a) thick electrical double layer at high pH and low ionic strength Fig. 4. Conceptual sketch of hypothetical macromolecular endpoints from
and (b) thin electrical double layer at high ionic strength and low pH) [51]. polyelectrolyte solution theory: (A) high pH, low ionic strength, low solute
concentration; (B) low pH, high ionic strength, high solute concentration [51].

weight below the molecular weight cut off (MWCO) of the ing [54–57]. The same result and trend have found by Manttari
membrane, presumably binding on or in the membrane sur- and his group [48].
face. This phenomenon has also elegantly demonstrated by using
The apparent membrane surface structured in the solution is non-contact AFM imaging in high and low salt environment.
a function of pH and ionic strength. Fig. 3 shows the potential Bowen et al. [72] concluded that High electrolyte concentra-
impact of high and low ionic strength on membrane structure. At tions give the sharpest images with the best definitions of the
high ionic strength, the membrane pore size was found to exhibit pores in case of Ultrafiltration membrane (ES625). At the high
larger pore size compared at low ionic strength. The forces that ionic strength (10−1 M) the isopotential lines follow the pore
control secondary and tertiary structure of NOM are also altered entrance more closely than at the low ionic strength, not only was
with increasing salt concentration, and results the slow restruc- the image obtained in 10−3 M solution less sharp, but also the
turing or transition of the NOM particles [57,71]. For example, mean pore size determined was greater than at the higher ionic
the NOM particles can stretch to more linear chains at low strengths and also greater than the value obtained in air (Fig. 5).
concentrations, low ionic strengths and at neutral pH because This behaviour will also occur with NF membrane system.
of higher intermolecular repulsion. Whereas a rigid, compact, Thorsen showed that the most critical particle sizes for NOM
spherocolloidal macromolecule is found at high ionic strength, fouling fall in the range 0.1–1.5 ␮m [73]. In a more detailed
low pH and high solution concentration when intramolecular study, Hong and Elimelech investigated the role of chemical
charge shielding acts to neutralize functional groups (Fig. 4) and physical interactions in natural organic matter (NOM) foul-
[53]. ing of NF membranes. The role of solution ionic strength, pH,
The pH also has a major effect on the fouling behavior of and divalent cations in NOM membrane fouling, as well as
humic acids. Typically humic acid contains carboxylic acid the fouling mechanisms involved, are reproduced in Fig. 6. of
groups that lose their charge at acidic pH. At low pH (<4) these chemical factors, the presence of divalent cations, such
macromolecules of humic acid have a smaller macromolecular as calcium and magnesium, has a marked effect on NOM foul-
configuration due to increased hydrophobicity and reduced inter- ing by allowing ionic bridging between NOM molecules. In
chain electrostatic repulsion and hence these macromolecules addition, it was shown that rapid membrane fouling occurs
pass more easily through the membrane pores (size exclusion) at high permeation rates, even under chemical conditions not
[51,53]. Mika et al. showed that at pH 4–5 the membrane and favorable for fouling, such as low ionic strength, low levels
humic acid are almost uncharged and that these conditions pro- of divalent cations, and high pH. Therefore the rate of foul-
mote fouling [48]. ing is controlled by the interplay forces in the solute particles
Consequently, NOM fouling at high pH is possible when the between permeation drag and electrostatic double layer repul-
calcium concentration is high can precipitates and the NOM sion. NOM fouling of NF membranes involves both physical
adsorbs on the calcite surface [58,64]. Schafer has also indi- and chemical interactions. The addition of a strong chelating
cated that the precipitation of a calcium-organic complex is agent (EDTA) to feed water reduces NOM fouling signifi-
co-precipitated or absorbed occurs at pH 10. He concluded that cantly by removing free and NOM-complexed calcium ions
deposition of calcium increases with pH so more organics are [51].
absorbed on the calcite surface [50]. As a results, the Ca2+ A more complete understanding of the fouling factors of
and Na+ rejection of the membrane were decreased by foul- NOM and membrane characteristics could build the foundation
12 A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28

Fig. 5. numerically calculated isopotential lines at the entrance to a membrane pore of diameter 0.1 I.tm. (a) In 10–1 M solution, (b) in10–4 M solution. The pore size
distribution obtained from AFM images at various concentrations. The line BC is the front of the membrane, CD is the internal pore wall, FE is the axis of symmetry
along the centre of the pore (due to symmetry, only a half section is shown), AB and AF are the natural boundaries in the solution and DE is a natural boundary in
the pore. The front surface and pore wall of the membrane have a normalised potential of 1.0. [60].

required to figure out the mechanisms of NOM fouling dur- NOM fouling in order to maintain the flux. In addition to solute
ing driven-pressure membrane applications. A systematic and characteristics, a comprehensive understanding of membrane
comprehensive study is still needed in order to identify key properties is also needed to predict solute–membrane interac-
parameters that could be used effectively for the prediction of tions and eventually NOM fouling. Clearly there is scope to

Fig. 6. Schematic description of the effect of solution chemistry on the conformation of NOM macromolecules in the solution and on the membrane surface and
the resulting effect on membrane permeate flux. The NOM fouling described in the diagram is applicable for permeation rates above the critical flux. The difference
between the two chemical conditions shown becomes less clear at very high permeate flux. At low permeate flux (below the critical flux), no significant fouling is
observed for both conditions [22].
A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28 13

improve processes and membrane by understanding the nature


NOM–membrane interaction.

3.1.3. Biofouling
Biofouling is a term used to describe all instances of foul-
ing where biologically active organisms are involved [74]. This
is distinct from NOM fouling caused by contaminated organic
matter that may be derived from biological systems. Membrane
biofouling is caused by bacteria and to a lesser degree, fungi and
other eukaryote microorganisms [75]. Biofouling is a dynamic
process of microbial colonization and growth, which result in the
formation of microbial biofilms. Biofilm formation invariably
precedes biofouling, which becomes an issue only when biofilms
reach thickness and surface coverage that may cause problems
such as declined normalized flux and/or increase in normal-
ized pressure drops during NF or RO operation [22,76]. Many
products from biofilms have been shown to enhance inorganic
precipitation through enhanced nucleation and crystallization
kinetics, e.g. carbonate and silicates. Biofouling can be con-
trolled by (1) removal of degradable components from the feed
water, (2), ensuring the relative purity of the chemicals dosed
and (3) performing effective cleaning procedures. Also, it has
been reported that cleaning procedures applied when fouling is
not a problem might delay biofilm formation [77]. The surface
of the membrane offers good site for microbial colonization as
it concentrates nutrients for growth.
Fig. 7. Membrane arrays—straight and tapered brine stage (a) straight brine
stage one pressure vessel contained six element in series), (b) tapered brine
3.2. Operational aspect of NF and fouling staging in the ratio of 2:1 each presser vessel have six membrane elements),
(c) tapered brine staging in the ratio of 3:2:1 each presser vessel contained four
From the mechanisms of fouling process above, many oper- membrane elements) and (d) tapered brine staging in the ratio of 4:2:1 each
ating procedures have a direct impact on fouling of membranes. pressure vessel contained four elements).
This section reviews the effect of membrane process design on
fouling. In most cases flux rate is considered as a key design ments per stage in order to maintain the same or high recovery
parameters for membrane system and reflect membrane produc- will involve the following constraints [10,82]:
tivity. The two factors that lead to deterioration the flux rate
are fouling and concentration polarization. In order to over- 1. The flow rate should not exceed the maximum flow rate per
come these shortcomings the membrane array is to be introduced element, qmax , to avoid large axial pressure drops which could
[21,67,78–81]. An appropriate membrane array was considered cause membrane element damage such as telescoping.
in designing membrane treatment system in order to reduce the 2. There is a lower limit on the flow rate per element, qmin , in
effects of both concentration polarization and to minimize the order to control concentration polarization and scaling.
membrane fouling. Typically, membrane systems use multiple 3. There is a maximum recovery for each stage as well as overall
parallel modules so that the plant performance in terms of the maximum recovery in order to minimize the fouling.
product quality and recovery remain identical for a single mod-
ule (Straight brine stages; typically a single module contains 3.3. Primary location for specific types of fouling
six elements). In the tapered systems (Tappered brine stages;
membrane array design 2:1, 3:2:1, 4:2:1), the feed stream is When reviewing the major causes of NF membrane fouling
passed through the first module (or parallel set of modules) and and associated mechanisms, it is very important to understand
is divided two streams. These streams are the product and the where the fouling takes place in membrane system in order to
reject stream, the reject stream from first module (or parallel set arrange the module and optimize fluid handling (see section
of modules) is passed through as feed to the second module (or above). Typically the fouling typically takes place either in the
set of modules). Here the velocities are boosted at each stage by lead element (first element in the pressure vessel) where parti-
decreasing the number of modules in parallel. Thus it is possible cles became entrapped on the surface or in the end element (last
to obtain a high recovery while still avoiding the worst effects element in the same pressure vessel) where salts are highly con-
of fouling and concentration polarization (Fig. 7). centrated). Usually organic and metal oxide fouling take place in
The membrane arrangements are designed with the aim of the first stage of lead element, metal oxide and colloids deposit
minimizing fouling and reducing concentration polarization by early in the process as drag forces are relatively high. However,
increasing number of stages and reducing the number of ele- organic fouling usually occurs heavily in the feed side of the
14 A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28

Table 4 pretreatment reducing Ca2+ and Mg2+ to very low level was
where fouling occurs first, adapted from hydranautics technical service bulletin
tsp [82]
achieved using a complex multi-stage process of coagulation
and flocculation using lime; mechanical bed filtration; weak
Type of foulant Most susceptible stage of NF/RO cation ion exchange and deep-cartridge filtration, were success-
Scaling/silica Last membrane in last stage ful in obtaining pretreated water with Ca2+ and Mg2+ under the
Metal oxides First membranes of first stage detection limit.
Colloids First membranes of first stage
Organic First membranes of first stage
Biofouling (rapid) First membranes of first stage 3.4.2. Scale inhibitors
Biofouling (slow) Throughout the whole installation Another approach is to avoid scale formation the addition
of scale inhibitors. It is obvious that scaling intensity depends
upon the chemical composition of feed water; therefore water
module. While biofouling can be found throughout the filtration with a high scaling potential requires treatment using scale [30].
stages, however, rapid biofouling was found mostly in the feed The chemical species, such as lime and soda or caustic soda are
side as a result of particle and nutrient attachment [83]. added to hard water in order to remove or reduce the hardness
In general, scaling and silica fouling take place in the brine ions. Alkaline chemical additives are added to hard water to
side membrane elements when the concentration of inorganic raise the pH in order to convert bicarbonates to carbonates and
salts exceeds the solubility limit. The types of the foulants and then calcium and magnesium are removed from water as CaCO3
where they usually cause fouling in typical NF/RO systems are and Mg(OH)2 prior to filtration. Zero hardness water can not be
summarized in Table 4 [83]. achieved due to the limited solubility of CaCO3 and Mg(OH)2 .
There are two strategies in order to minimize the effect of
fouling, and these can be classified into two major groups min- 3.4.3. Membrane prefiltration and membrane modification
imization and remediation. Both of the strategies are practiced The application of microfiltration (MF) as well as ultrafiltra-
in membrane process industries. tion (UF) as NF prefilters has emerged in the last decade as an
efficient method in pretreating surface water [88]. Both UF as
3.4. Fouling minimization well as MF membranes offer good physical barrier to colloids,
suspended particles as well as microbes. Both MF and UF mem-
It is possible to avoid or control fouling to certain extent by brane can be used ahead of desalination units and have capability
using adequate pretreatment such as coagulation/precipitation, of filtering out particles in the ranges “between” 0.005 ␮ to 0.1 ␮
or slow sand filtration and membrane surface modification. (UF) whereas 0.1 ␮ to 3 ␮ (MF) [63].
Attempts have been made to modify membrane surfaces in
3.4.1. Coagulation followed by filtration–sedimentation order to make them less vulnerable to fouling. In some cases,
Conventional coagulation filtration pretreatment was the surface roughness increases membrane fouling by increasing
designed to remove most of the potential foulant materials the rate of attachment onto the membrane surface and hence the
from the pretreated feed by prefiltration and more rarely by membranes with a rough surface is more prone to fouling than
sedimentation. The degree of the pretreatment, however, is membrane with a smoother surfaces [50,51]. Colloidal inter-
dependent on the raw water quality, particularly its content of actions are also important in fouling and charged components
organic (including biological) and inorganic suspended matter. tend to cause fouling because of electrostatic attractions between
Coagulant and coagulant aids can be added in a pretreatment to charged components and the membrane (see above). Develop-
increase separation efficiency. Several studies were have been ment of membranes with lower surface charge or surface charge
carried out on the pretreatment side in order to remove the similar to that of the foulant, with hydrophilic character may
foulant materials by optimizing the operational conditions of help solve these specific problems [89].
the pretreatment process such as flow rate, backwash frequency,
pH, etc. [84,85]. Howe and Clark [86], reported studies that 3.4.4. Sonication
were focused on the effect of coagulation on the fouling The effect of the particle concentration on the ultrasonic con-
by dissolved and particulate colloidal matter. Tests with and trol of the membrane fouling was investigated by Chen et al. [90].
without prefiltration were able to provide a comparison between The basic principle of operation is that ultrasound removes par-
the effect of particulate versus dissolved and colloidal matter. ticles from the surface by causing particle movement in or near
Usually, less than 20% of the fouling in their experiments membrane. In this experimental work it was concluded that the
could be attributed to particulate matter. They concluded that ultrasound reduced ceramic membrane fouling by silica parti-
when the water was treated with coagulant, the fouling usually cles during cross-flow filtration. At low particle concentrations,
decrease after prefiltration and suggested that the coagulated there was a little membrane fouling in the presence of ultra-
particulate matter was able to form a dynamic layer material sound. However, the permeate recovery of the ultrasound treated
on the membrane surface. Thus, the fine particles could remove membrane decreased with an increased in particle concentration.
materials that would otherwise foul the membrane. When At low particle concentrations (lower than 0.8 g/L) the particle
the dynamic layer was eliminated by prefiltration the fouling concentration effect was more apparent when the membrane
actually worsened [86]. Earlier work [87] on surface water was far away from the cavitation region. However, at higher
A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28 15

particle concentrations of greater than 0.8 g/L the effect of par- membrane material as well as foulants. Fu et al. [94] noticed
ticle concentration was more pronounced when the membrane that two NF membranes with different properties (TS 80 and
sonifacation power was close to the cavitation region. NT47450), fed by the same feed water, required different clean-
Standard water treatments, carried out in order to solve ing processes. The results of cleaning procedures are sometimes
specific pretreatment problems, could lead to further fouling very difficult to determine using only flux recovery data. It is of
problems. Walton [91], outlined some of these problems as fol- interest to know in what way the cleaning agent interacts with
lows: the membrane and whether it actually modifies the membrane
surface structure and chemistry in such a way that fouling is pre-
• The use of certain phosphate anti-scalants stimulates biolog- vented. It has been noticed that cleaning often increases the flux
ical activity in both the internal and external environments. of the virgin membrane [95]. The chemical reactions between
• The use of organic biocides to control biological growth often the chemical agents and the foulant takes place either by chang-
results in organic slime formation and subsequent after growth ing the morphology of the foulant or by altering the surface
activity and colloidal entrapment. chemistry of fouling layer in order to remove the foulants from
• The use of flocculants to control particulate matter results in the membrane surfaces [96]. Kosutic and Kunst [97], concluded
colloidal iron or aluminium floc fouling, especially in associ- that an irreversible change in the porous structure of NF mem-
ation with organic slimes. brane was observed as a result of the chemical cleaning. Cleaning
• The introduction of oxygen or oxidants into anaerobic sys- may make the pore surfaces more hydrophilic and charged by the
tems results in iron and sulphur precipitation and potential adsorption of the chemical agent [98]. Chemical cleaning proce-
stimulation of iron hydroxide slime-production. dures and commercial membrane cleaning products are almost
• Addition of minerals acid anti-scalant can produce avail- specified by membrane manufacturers [96,99].
able CO2 allowing biological growth, especially algae and
autotrophic bacteria. 4.2. General considerations and costs
• The use of activated carbon for dechlorination and/or organic
removal results in an excellent substrate for bacterial growth In any membrane processes, the need for proper and periodi-
producing fouling byproduct; it can also absorb polyelec- cal cleaning is essential regardless of the type feed be; seawater,
trolyte and organic antiscalants. brackish water, wastewater or industrial water. The objective of
the cleaning processes is to restore membrane performance when
4. Membrane cleaning it falls below the expected permeate yield typically by about
10%, or feed pressure increase by about 10% and/or differential
4.1. Remediation of the membrane pressure increase by 15–50% [24]. Membrane replacement is a
necessary part of the plant operation that is needed to main-
Remediation is usually conducted by chemical cleaning for tain the quality of the product water to the protocol agreed
nearly all membrane processes and application. However, the with membrane manufacturers as well as to meet the design
frequency of the chemical cleaning could range from a routine productivity when the cleaning processes fail to restore the
daily process such as in whey processing to long term annual declined flux [100]. Usually about 10% of the membrane is
processes such as in desalination plant according to occurrence annually replaced in order to maintain the targeted product qual-
of fouling [89]. In general, much of the decline in membrane per- ity as well as quantity. It has been reported that the cost of the
formance can be corrected by cleaning the membrane. Cleaning membrane replacement is about 2–3% of product water cost
can be defined as “a process where material is relieved of a from Jeddah SWRO Plant at power cost $ 0.1 kWh−1 (water
substance, which is not an integral part of the material”, [92]. cost = 1.473 $/m3 ) [101]. Although, there are a number of clean-
Physical cleaning methods include for example: hydrodynamic ing techniques such as physical or chemical or combination of
forward or reverse flushing, permeate back pressure, air spurge both, only the chemical cleaning methods are widely used by
and automatic sponge ball cleaning. These methods depend on NF and RO industries for membrane cleaning and regeneration.
a mechanical treatment to dislodge and remove foulants from The complexity and detailed understanding of cleaning pro-
the membrane surface. Application of these methods usually cesses has not yet been addressed by many researchers and
results in a more complex control and design of equipment. is needed for a clear knowledge of these processes. Although
The physio-chemical cleaning methods use mechanical clean- cleaning is intended to restore the flux, it often deteriorates prod-
ing methods with the addition of chemical agents to enhance uct quality and increases the cleaning frequency affecting plant
cleaning effectiveness [93]. availability. For example, cleaning processes sometimes takes
Adequate pretreatment and appropriate membrane selection 1–2 days to complete in large plants [24]. Desalination plant
as mentioned above can slow the fouling rate, but the membrane availability is usually designed to be in the range of 90–97%
cleaning is an essential step in maintaining the performance of and varies according to the type of water being treated. How-
the membrane process. The ideal cleaning processes should not ever, this percentage can be reduced if the cleaning frequency
only be effective against several foulants, but gentle to the mem- is increased, but the costs routine of plant maintenance, the
branes so as to maintain and restore their characteristics. The additional manpower utilization and energy consumed during
optimal (the least membrane damage and maximal effective- cleaning processes can increase the overall cost of water pro-
ness of cleaning) choice of the cleaning agent is a function of duction. In general, the chemical consumption of the plant per
16 A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28

year is about 0.3–1% of total water treatment cost, neverthe- county ground water. While Horsetooth reservoir surface water
less, the chemical consumption of the cleaning process per year (HT-SW) found to have high fraction of hydrophilic NOM of
is much higher than the annual chemical consumption for the about 65% compared to about 27% of hydrophobic NOM frac-
overall RO process (conditioning etc.,) [102]. These general cost tion. Lee reported that a caustic solution was more effective than
figures exclude the additional facilities, manpower and energy citric acid for fouled membrane with the hydrophobic fraction
consumed for cleaning. of NOM. On the other hand, chemical cleaning agents were
It is well recognized that the energy cost of the plant is about not able to clean fouled membrane by hydrophilic fraction of
50–60% from the total water cost [101–103]. Moch [102] stated NOM, because of lack of electrostatic repulsion between NOM
that “power, itself, can be a half to three quarters of the opera- acids and the negatively charged membrane surface [104]. This
tional and maintenance costs”. In general the cleaning process was due to high ionic strength of the feed solution masking the
increases the overall system energy efficiency, regardless of the membrane surface charge.
energy consumed during the cleaning. For example by reducing In general, alkaline cleaning recovers the flux, while the
the net driving pressure will be reduced after cleaning by about introduction of alkaline chelating agent further increases the
10–30% which is quiet considerable energy saving, especially flux. Liikanen et al. [109] reported that alkaline chelatant such
during the plant operation [24]. as EDTA increased the flux more than plain alkaline cleaning
(NaOH) due to membrane charge increase in EDTA alkaline
4.3. Assessment of cleaning agents environment, which makes the membrane more open. Liika-
nen et al. concluded that alkaline and chelating cleaning agents
4.3.1. Type of cleaning increased membrane flux, but they reduced the ion retention,
A large number of chemical cleaning agents are commercially whereas acidic cleaning could be used in order to recover mem-
available, and commonly used ones fall into six categories: alka- brane ion retention. In a recent study, Li et al. [110] noticed that
lis, acids, metal chelating agents, surfactants, oxidizing agents combined simultaneous process of NaOH with sodium dodecyl
and enzymes [104,105]. Commercial cleaning products are usu- sulfate (SDS) demonstrated greater cleaning power and cleaning
ally mixture of these chemicals but the actual composition is efficiency by about more than 100% compared to that of single
often not clearly specified. Table 5 [106] shows the chemical cleaning with each of NaOH or SDS alone. This is also true when
cleaning agent recommended by various membrane manufactur- two step method in which SDS cleaning step was performed
ers. The table gives the details of chemicals and its concentration after caustic treatment [111]. Jacques et al. [112] reported that
to be used for different type foulants. The choice of the pre- hydrochloric acid cleaning showed better results than citric acid
ferred cleaning product depends on feed characteristics. For in removal of the iron deposition on the membrane surface [32].
example, acid cleaning is suitable for the removal of precipi- Song [51,113] reported that sequential use of both caustic and
tated salts, such as CaCO3 , while alkaline cleaning is used to acid cleaning was more effective, in terms of high flux recov-
remove adsorbed organics [89]. When surfactant is introduced ery, than caustic or acid alone in removing both acidic and basic
on the membrane surface in order to restore the membrane flux, fractions of NOM. Also he reported that the caustic cleaning
surfactant adsorption is possible from hydrophobic interactions was found to more effective than acid cleaning in removal of
between the hydrophobic portion of the membrane surface and the NOM foulants. This is a result of the presence of hydroxyl
hydrophobic tails of the surfactant. In spite of increased electro- ions in caustic solutions, which could promote disruption of the
static repulsion between the negatively charged membrane and foulant layer by these mechanisms: (i) increasing ionic strength,
anionic surfactant, even at a low surfactant concentration may (ii) increasing solubility of NOM foulants, (iii) increasing pH.
adsorb on to a negative-charged surface due to an ion exchange Increasing the pH should result in an increased negative charge
mechanism leading to a higher concentration of surfactant near of NOM, because of deprotonation of the carboxyl and pheno-
to membrane surface compared to bulk solution, which may lic groups. Conversely, decreasing negative charge of NOM has
induce a micellization process at the membrane solution inter- been observed as a result of adsorption of sodium ions to NOM
face [107]. On the other hand, cationic surfactant could lead during cleaning with [81,113]. EDTA and SDS were also used
to a reduction in membrane permeability owing to membrane as effective cleaning agents in order to remove virtually or all of
modification with a cationic surfactant [108,92]. the NOM foulant material [51,114]. The acid cleaning is effec-
As mentioned earlier, NF membranes are extremely vulner- tive in removal of precipitated salts (scaling) from the surface
able to natural organic matter (NOM) fouling, especially in of the membrane and from the pore [10].
the presence of divalent cations [109,50,51]. Characterization The polyamide thin film membrane (TFM) is very sensitive
of NOM-fouled membranes by contact angle, zeta potential, to disruption by the oxidising agent. Powerful oxidation agents
and attenuated total reflection-fourier transform infrared (ATR- have not been used in order to regenerate membrane perfor-
FTIR) spectroscopy as well as molecular weight distribution mance because of oxidation agent typically causes irreversible
measurements demonstrated that colloidal material with hetero- damage to these membranes. However, there is a procedure
geneous characteristics with variable area of hydrophobicity and based on a patented chemical cleaning using NaOCl where a
charge membrane [104]. These materials are typified by humic known concentration is prepared and recirculated through the
acids, fulvic acids, proteins and peptides. Typically, NOM tend membrane cells for 20 min at pH > 10, while chlorine oxidation
to have higher hydrophobic fraction of about 75% compared effects were almost negligible [115]. This cleaning procedure at
to about 20% of hydrophilic fraction in water such as Orange high pH was effective to remove the organic foulant materials
Table 5
chemical cleaning agents recommend by different manufacturers
Type of foulant Type of membranes
DuPont B-10 FilmTec FT-30 Fluid System Nitto Denko Toyobo Toray
CaCO3 HCl at pH 4, citric acid HCl (0.2%w), phosphoric acid, Citric acid (1%w), pH Citric acid (2%w) pH 4 Citric acid (1–2%), pH 2.5-4
(2%w) pH 4 (NH4 OH), H3 PO4 (0.5%w), citric acid 2.5 (NaOH) (NH4 or NaOH), ultrasil 70
Nutek-NT 600 (5%w), (2%w), pH 4, sulfamic acid, 0.5% pH 2-2.5, peracetic acid
citric acid NH2 SO3 H (0.2%w) 100–200 ppm
(2%w) + Na2 EDTA
(2%w), pH 4 (NH4 OH)

CaSO4 /BaSO4 Citric acid (2%w) pH 8 HCl (0.2%w), phosphoric acid, Sodium
/SrSO4 /CaF2 (NH4 OH), EDTA H3 PO4 (0.5%w), Citric acid tripolyphosphate,STP
(1.5%w), pH 7–8 (2%w), pH 4, sulfamic acid, (2%w) + Na4 EDTA

A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28


(NaOH/HCl), sodium NH2 SO3 H (0.2%w) (0.85%w), pH 10 (H2 SO4
hydrosulfite, Na2 S2 O4
(1%w)

SiO2 NaOH, pH 11, Biz NaOH (0.1%w) + Na2 EDTA – - Citric acid (2%w) pH 4
(0.5%w), pH 11 (NaOH) (0.1%w), pH 12, max 30 ◦ C (NH4 OH)

Metal oxides Citric acid (2%w) pH 4 Phosphoric acid, H3 PO4 Citric acid (1%w), pH Citric acid (2%w) pH 4 Citric acid (2%w) pH 4 -
(NH4 OH), sodium (0.5%w), sodium hydrosulfite, 2.5 (NaOH) (NH4 OH)
hydrosulfite, Na2 S2 O4 Na2 S2 O4 (1%w), sulfamic acid,
(1%w), citric acid NH2 SO3 H (0.2%w)
(2%w) + EDTA (2%w)
pH 4 (NH4 OH), v

Inorganic colloids HCl at pH 4, citric acid NaOH (0.1%w) + sodium - Sodium Citric acid (2%w) pH 4 -
(2%w) pH 4 (NH4 OH), dodecylsulfate Na-DSS tripolyphosphate,STP (NH4 OH)
NaOH, pH 11, Biz (0.05%w), pH 12, max 30 ◦ C (2%w) + Na4 EDTA
(0.5%w), pH 11 (NaOH), (0.85%w), pH 10 (H2 SO4
Drewperse 738 (1%w),
SHMP (1%w)

Biological matter Formalin (0.25–2%w) NaOH (0.1%w) + Na2 EDTA Sodium Sodium Tripolyphosphate, 1–5 ppm chlorine, pH Sodium lauryl sulfate 0.2%
followed by Biz (0.1%w), pH 12, max 30 ◦ C, tripolyphosphate, STP STP (2%w) + Na4 EDTA 6.5–7.5, Formalin pH 10-11 by NaOH, ultrasil
(0.25%w) NaOH (0.1%w) + sodium (1%w) + trisodium (0.85%w), pH 10 (H2 SO4 ), (0.5–2%w) 10 0.7% pH 10-11
dodecylsulfate Na-DSS phosphate, TSP Sodium Tripolyphosphate,
(0.05%w), pH 12, max 30 ◦ C, (1%w) + EDTA STP (2%w) + sodium dodecyl
sodium tripolyphosphate, STP (1%w) pH 10–11 benzene sulfonate (0.25%w),
(1%w) + trisodium phosphate, (HCl) pH 10 (H2 SO4
TSP (1%w) + EDTA (1%w)

Organics NaOH, pH 11, Biz NaOH (0.1%w) + Na2 EDTA Sodium Sodium 1–5 ppm chlorine, pH -
(0.5%w), pH 11 (NaOH), (0.1%w), pH 12, max 30 ◦ C, tripolyphosphate, STP tripolyphosphate,STP 6.5–7.5, formalin
SHMP (1%w) NaOH (0.1%w) + sodium (1%w) + trisodium (2%w) + Na4 EDTA (0.5–2%w)
dodecylsulfate Na-DSS phosphate, TSP (0.85%w), pH 10 (H2 SO4 ),
(0.05%w), pH 12, max 30 ◦ C, (1%w) + EDTA sodium tripolyphosphate,STP
Sodium tripolyphosphate, STP (1%w) pH 10–11 (2%w) + sodium dodecyl
(1%w) + trisodium phosphate, (HCl) benzene sulfonate (0.25%w),
TSP (1%w) + EDTA (1%w) pH 10 (H2 SO4 )
Flow rate velocity as high as possible, pressure as lowest as possible, temperature does not exceed manufacturer recommendation (<45 ◦ C).

17
18 A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28

Fig. 8. Schematic illustration of the change in the organic fouling layer structure by EDTA (a) compact fouling layer formed in the presence of Ca2+ . (b) Loose
structure of the fouling layer after EDTA addition [117].

from membrane surface [78]. Hydrogen peroxide also used as At low pH of 3, the membrane initially has a slight positive and
oxidizing cleaning agent at high pH in order to clean the mem- adsorption occurs as a result of electrostatic attraction between
brane from NOM. A combination of both Cl2 and H2 O2 at high the positively charge membrane surface and the negative charged
pH were noticed that had remarkable increased in the product polar head of surfactant ions. The surfactant ions start asso-
flux [78]. ciating with each other and form surfactant aggregates when
the concentration of SDS increases causing dramatic change in
4.3.2. Cleaning mechanisms the surface charge potential. At pH 8 the membrane has nega-
It is reported that the presence of Ca2+ with humic acid tively charge and the adsorption will be a result of hydrophobic
increased the fouling rate of humic acid on the membrane interaction between membrane surface charge and surfactant
surfaces. Li and Elimelech [116], reported that the proposed tail. When the SDS concentration increases, the membrane sur-
mechanisms of chemical cleaning with EDTA in order to clean face becomes slightly more negative due to a larger number of
membrane from NOM (humic acid). Since EDTA forms a strong adsorbed surfactant molecules. Schematics of adsorption mech-
complex with Ca2+ , humic acid molecules associated with Ca2+ anisms of DTAB molecules onto membrane surface are shown
ions are replaced by EDTA via a ligand exchange reaction. in Fig. 12. As the concentration increases the membrane surface
EDTA cleaning agent does reduce the intermolecular Ca2+ - charge become more positive due to hydrophobic interactions
humic acid complexes and humic acid molecules can be more at low pH. At high pH of 8, the adsorption occurs between the
easily rinsed off the membrane surface as illustrated in Fig. 8. membrane surface and charge polar head of the surfactant will
The proposed mechanisms of SDS solubilization of Ca2+ - be due to electrostatic attraction. Hemi-micelle formation may
humic acid fouled surface at low, moderate and high take place at the very high concentrations [117].
concentration are illustrated in Fig. 9. Low concentration of In all cases the cleaning process depends on the type of foulant
SDS is not sufficient to break the intermolecular bridging formed deposited on the membrane surface, and for a successful clean-
between humic acid and Ca2+ . When moderate concentration of ing of fouled membranes, identification of the type of foulant is
SDS is used, more SDS molecules partition into the foulant layer essential which is done by extensive analysis of the foulants. A
results in breakup of some Ca2+ binding. Once the SDS concen- destructive autopsy, which can provide a scientific foundation
tration exceeds the critical mycella concentration CMC, it is then on which to optimize the cleaning procedure, is done as a last
strong enough to break up all the Ca2+ -induced bridges, result- resort, when cleaning fails to restore membrane performance.
ing in the dissociation of humic acid to the aqueous phase (as
indicated by the zero adhesion with SDS shown in Fig. 10). Chil- 4.3.3. The impact of cleaning on NF permeate quality
dress and Elimelech [117], explored the mechanisms of chemical An impact of cleaning on NF permeate quality has also been
cleaning with SDS and dodecyl trimethylammonium bromide observed. According to Liikanen et al. who performed anal-
(DTAB, cationic surfactant) at high pH and low pH. Fig. 11 ysis for alkalinity, hardness and conductivity found that the
shows the differences in SDS adsorption at low pH and high pH. permeate conductivity generally increased after cleaning [118].
A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28 19

Fig. 10. Interaction forces between the CML colloid probe and the SRHA fouled
membrane surface in the presence of various chemical cleaning agents. The
test solution contained 20 mg/l SRHA, cleaning chemical as indicated 1 mM
NaHCO3 , 1 mM CaCl2 and NaCl to adjust the total ionic strength to 10 mM. the
solution pH during the measurements was fixed at 8.1 [117].

Fig. 11. Schematic of adsorption of sodium dodecyl sulfate (SDS) molecules


into the membrane surface [118].

Fig. 9. Mechanism of humic acid solubilization by SDS (a) low SDS concen- of surface analysis such as atomic force microscopy (surface
tration allows association of humic acid (b) moderate SDS concentration allow characterization by visualization and measurement of the sur-
partial breaking, and (c) SDS concentration exceeding the CMC allowing solubi-
face characteristics), FTIR and zeta potential. The three types
lization of humic acid. The binding sits shows are solely for illustration purposes
[117]. of measurement are complementary.

Al-Amoudi et al. [24] also recognized that the increase in perme-


ate conductivity after each chemical cleaning specifically after
high pH cleaning when it was carried out in commercial NF
plant at UmmLujj. However, the acid cleaning following high
pH cleaning assisted in partial restoration of the ions reten-
tion property of membrane [24,118]. This suggests that acidic
cleaning had a role in preserving the membrane ion retention
capability, probably by making the membranes tighter by charge
neutralisation.

4.4. Methods of assessing the cleaning effectiveness

There is several assessment methods of cleaning have been


used and well established in order to evaluate cleaning efficiency. Fig. 12. Schematic of adsorption of sodium dodecyl trimethyl ammonium bro-
The most common methods are flux measurements, or forms mide (DTAB) molecules into the membrane surface [118].
20 A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28

4.4.1. Flux measurement (non-destructive)


Flux measurement is a direct assessment of fouling and clean-
ing process and can be made in the applied situation. There is
typically a linear relationship between the flux decline and the
deposited mass indicating that the flux decline is due to NF foul-
ing resulting from deposition heterogeneous crystallization [30].
Typically the product water flux declines drastically at higher
permeation rates in the presence of NOM refers and relates to
the transport processes driven by the hydrodynamics force that
acts perpendicular to the membrane surface [18,64].
It is important to establish effectiveness of a particular
cleaning protocol. The clean water flux can be measured and
compared to the flux of the original steady state process. The
water flux recovery (WFR) can be calculated [118] as:
Jc
WFR = (1)
J0
where Jc is the flux after cleaning and J0 is the flux of the virgin Fig. 13. Graphical depiction of resistance in filtration, rinsing and cleaning
membrane. The measurement of initial flux and the flux after [121].
cleaning has to be carried out at the pressure and temperature.
Several authors [119,4,17] have proposed the comparison of concluded that most of cleaning agents used improved the mem-
the hydraulic resistance of the cleaned membrane, Rcw , and the brane flux after fouling and some of them even restored the flux
intrinsic hydraulic resistance of the membrane to evaluate the up to about 95%. Recently, Al-Amoudi and Lovitt et al. [95]
cleaning efficiency. Permeate flux data was used to evaluate the from the results of the permeability of the fouled NF-DK mem-
hydraulic resistance of the membrane (R), according to Darcy’s brane before and after cleaning showed that the cleaning process
law: restored the declined flux close to its original value. Moreover,
P it was also found that the SDS cleaning agents triple the perme-
R= (2) ability of the virgin membrane. These results suggest that the
μJ
chemical cleaning does have a major effect on the flux of NF
and membrane as well on its surface properties. It has been noticed
that cleaning often increases the flux and even the permeability
Ruf = Rm + Rf = Rm + Rif + Rrf (3)
of the virgin membrane.
where P is the transmembrane pressure; J the permeate flux;
and Ruf , Rm and Rf , respectively, Ruf is the total resistance 4.4.2. Atomic force microscopy (AFM) (destructive method)
of the intrinsic hydraulic resistance of the membrane plus the There are now many new surface analysis techniques avail-
total resistance of the total fouling membrane (Rf ), the intrinsic able for assessing membrane fouling and cleaning processes that
hydraulic resistance of the membrane (Rm ), the fRres is residual based on the visualization of the surface of membrane down to
resistance after cleaning, and the resistance due to membrane the nanometer scale [122]. These images allow the assessment of
fouling, which combines reversible (Rrf ) and irreversible (Rif ) surfaces and pore by direct measurement of surface morphology
phenomena. The variation of membrane resistance is depicted in in air and in liquid (process relevant) environment. Analysis of
Fig. 13. Cleaning can be assumed to be complete when Rcw ≈ Rm these images can be carried out in a number of ways, the most
allowing for experimental error (Fig. 13) [120]. useful being various measurement and/or dimension of pores
Cleaning efficiency (ERW ) can be determined as [122–124]. Atomic force microscopy can be used as good tool
  to evaluate chemical cleaning procedures performance. Using
Rif − Rres
ERW = × 100 (4) AFM it was showed that there was an accumulation of the par-
Rif
ticles in the valleys of rough membranes causing more severe
Both WFR and ERW have been used as a measure of clean- flux decline than smooth membranes [125]. Song et al. [113]
ing efficiency. There is no difference between the above two reported that significant difference between the surface mor-
methods. However, the hydraulic resistances give a more details phologies of the virgin and fouled membrane is recognized by
to understandings fundamental to the flux. By knowing the AFM. Here the root mean square (RMS) surface roughness of a
membrane hydraulic resistance and other fouling resistance, an virgin membrane was about 48 nm whereas; RMS of the fouled
understanding of some fouling properties could be obtained. membrane was about 124 nm. This increase in surface rough-
The efficiency of membrane cleaning is mostly evaluated by ness was observed as a result of the presence of humic acid
flux measurements [121]. Song et al. reported that the chemical with calcium on the negatively charged membrane surface. Also,
cleaning agents tested could not achieve complete flux recov- workers reported that, RMS of cleaned fouled membrane was
ery as a result of residual foulants were strongly embedded in about 40 nm compared the virgin of about 48 nm. This decrease
the concavities of membrane surface [113]. However, Zhu et al. in surface roughness was possibly due to the presence of resid-
A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28 21

sive force was reduced significantly by NaOH compared to that


without chemical cleaning addition.

4.4.3. Fourier transform infrared technique (FTIR)


(destructive method)
FTIR technique is used to investigate the membrane surface
properties and the cleaning efficiency. Her et al. used FTIR
techniques in combination with other techniques to study pre-
cipitation scaling attributed to inorganic scales such as CaCO3
and CaSO4 [32]. Zhu and Nystrom [21] have used the FTIR
technique to characterize the chemical cleaning efficiency.
They concluded from the FTIR results that the fouling notably
changed the FTIR spectrum. New peaks appeared and foul-
Fig. 14. Scanning electron microscope image of a silicon collide probe [128]. ing obscured some of the peaks of the polysulfone membrane.
The results clearly showed that not all of the fouling had been
removed by cleaning. Song et al. [113] reported using FilmTec
ual foulants within the concavities of the membrane surface after NF-70 membrane that from the FTIR results of virgin, fouled
cleaning. Warczok et al. [111] recently reported that it is possi- and cleaned membrane that the peak intensity of the virgin
ble to determine from AFM images the mean pore distribution were eliminated or severely attenuated due to coating by NOM
and roughness so indicating whether the cleaning procedure was foulant, whereas the peaks intensity of caustic cleaned mem-
correctly designed or not. brane tend to be slightly close to the peak intensity of the virgin
The AFM colloid probe which is powerful technique, has membrane.
been used to measure the force of interaction between colloid The cleaning agent may not remove the NOM completely
particles and the surface of the membrane. Using AFM it is possi- from the membrane surface by using EDTA. This is supported
ble to directly measure the force of interaction in process relevant by FTIR spectra measurements for virgin membranes, fouled
environments where the cantilever tip of AFM is brought in a membrane and cleaned membrane with and without preoxidiz-
contact with membrane surface. ing water where fouled membrane, exposed to preoxidized water
The most commonly used AFM tips for force measurement and cleaned with caustic solution, had better peak recovery com-
are the sharp silicon tips which provide high resolution when pared to the fouled membrane exposed to raw water and cleaned
measuring surface topography and force in a process relevant with caustic solution [113].
environment, However, attaching a sphere to a tipless AFM
cantilever has been used to quantify the surface interactions 4.4.4. Zeta potential measurements (non-destructive)
between a sphere and a flat surface as well as different material The electrokinetic properties of a membrane reveal the elec-
(Fig. 14). These so called colloid probes give a known geometry trical characteristics of the membrane surface. Membrane elec-
when approaching or leaving the surface. These probes typi- trokinetic properties are determined by streaming potential or
cally are about 1–5 ␮m diameter whose surfaces can be treated electro-osmosis that involves the relative motion of charged sur-
with many materials including foulants. With different foulants face and an electrolyte solution, with the results often expressed
as probe coatings in liquid medium of different salt solutions in term of membrane Zeta potential [129], which is defined as the
or cleaning solution, this technique allows an assessment of potential at the surface of shear. By measuring streaming poten-
the foulant membrane interactions and the chemical cleaning tial with solutions of different pH, the membrane surface isoelec-
processes [126,127]. tric point can be measured. Streaming potential is determined
The study of the electrical double layer interaction between by measuring the electrical potential difference when there is
a particle and membrane by AFM also allows assessment of relative motion between a fluid containing charged species and
the propensity of the surface to fouling when in use. Force charged surface caused by hydrostatic pressure gradient.
measurement in conjunction with colloid probe technique also The interaction of organic and inorganic colloidal substances
allow a direct quantification of membrane fouling through the with membrane surfaces in aqueous media is dependent on the
measurement adhesive force when the probe is retracted from electrostatic properties of both membrane surface and foulant
the surface after contact has been made [128]. Adhesive force material. Therefore, study of membrane surface characteristics
measurements were performed utilizing carboxylate modified and its interaction with fouling materials is critical area of mem-
latex (CML) Colloid probe in the presence of various chemical brane fouling research. The effect of surface characteristics has
cleaning agents in order to look into the effect of chemical clean- generally been overlooked in efforts to select optimal (the best
ing on foulant–foulant interactions in the fouling layer. Fig. 10 pretreated quality) pretreatment schemes and operating con-
shows that the adhesive forces were measured with and without ditions for various membrane separation processes. The zeta
chemical cleaning agent addition. The eliminated adhesive force potential measurements method can be used not only to evalu-
was in the presence of EDTA and SDS gave rise to a complete ate the surface charge of the NF membrane but also to play an
flux recovery. While the remaining adhesive force with NaOH important role in the selection of the NF membrane to be used
addition indicates a poor cleaning efficiency, although, the adhe- in the treatment of water [51,130].
22 A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28

Recently, workers [95] concluded that using different types of fouled membranes [104]. Lee [81] concluded that additional
NF membranes (virgin and fouled) were characterized with zeta benefits from the higher cross-flow velocity and the longer clean-
potential before and after chemical cleaning agents. Results sug- ing duration were negligible for high ionic strength cleaning.
gest that the cleaning does have a major effect on surface state However, Tran et al. [81] concluded that the cleaning efficiency
properties. However, the mechanisms vary from one agent to was found to be superior at higher ionic strengths.
another; chemical reactions modify membrane surface proper-
ties (surface charge) not only between cleaning agent and virgin 4.5.3. Effect of cleaning solution concentration
membrane but also between cleaning agents and fouled mem- Li et al, reported that at 1 mM (millimole) concentration of
brane. The study also revealed that SDS cleaning agent has the SDS had minor effect on the recovered flux, and a similar observe
highest effect on surface charge for both virgin and fouled NF also was made by Lee [104]. These results indicate poor cleaning
membranes. efficiency by SDS at this concentration, when an ultrafiltration
membrane was fouled by surface or ground water NOM. A SDS
4.5. Factors affecting chemical cleaning efficiency concentrations of about 10 mM or higher, cleaning completely
recovered the initial cleaned membrane water flux. On the other
Cleaning mainly involves the dissolution of the material from hand, Bartlertt et al. [86] noticed that for UF ceramic and the
the membrane surface and several factors could affect the chemi- sintered stainless steel membrane systems, increasing the con-
cal cleaning process. These are: temperature, pH, concentration centration of NaOH above the optimum value do not improve the
of the cleaning chemicals, contact time between the chemical cleaning process but rather reduced the cleaning efficiency. Li
solution and the membrane and operation conditions such as et al. [110] reported that increasing the concentration of surfac-
cross-flow velocity and pressure [131]. tant such as CTAB from 0.1 to 0.5 wt.% had an adverse effect
on cleaning, possibly due to adsorption of excess surfactants
4.5.1. Effect of cleaning solution pH onto membrane surface during the cleaning. In their recent work,
The pH of cleaning solution affects the recovered permeate Chen et al. [133] noticed that a significant factor affecting chem-
flux of fouled membrane with humic acid. Li et al. reported that ical cleaning of both UF and RO membranes is the high pH and
cleaning efficiency of EDTA depend critically on the pH of the the concentration of cleaning solution. Ang et al. [132], reported
solution as a result of deprotonation of functional groups. For that cleaning efficiency with EDTA and SDS cleaning increased
example, at high pH 11 all carboxylic groups are deprotonated with increasing cleaning agents concentration. They concluded
while at low pH only two or four carboxylic groups molecule that cleaning with SDS above CMC is critical factor for efficient
are deprotonated. Ang et al. [132] reported that the influence of SDS cleaning, allowing adequate chemical reaction between
solution pH on EDTA cleaning efficiency had remarkable effect. SDS and the foulant to break down an alginate gel network.
They have shown that the cleaning efficiency increased notice- Therefore, to better understand the cleaning mechanisms, the
ably (from 25% to 44%) with increasing pH from 4.9 to 11.0 in “stoichiometry” between the cleaning agent concentration and
the case of EDTA and all carboxylic functional groups of EDTA amount of foulant on the membrane surface must be considered.
are deprotonated. The gel layer was broken down more easily
at pH 11 compared to lower pH. On the other hand, solution pH 4.5.4. Effect of cross-flow velocity (hydrodynamic shear)
has very little effect on SDS cleaning because of the pKa of the Hydraulic cleaning conditions such as cross-flow velocity
sulfate functional group of SDS is at 2.12, implying that SDS is play important role in membrane flux recovery. Lee [104]
already in its ionic form at ambient and elevated pH values [132]. reported that in an experiment carried out using fouled UF
It was concluded that the cleaning solution pH is a governing membrane cleaned with caustic chemical cleaning at low and
factor affecting chemical reaction between deposited foulants high cross-flow velocity, he found that the cleaning efficiency
and EDTA, whereas the chemical reaction between deposited increased at high cross-flow velocity compared to low cross-
foulant and SDS is less influenced by cleaning solution pH. flow velocity, for 1 h duration time [104]. On the other hand,
Bartlett et al. [86] noticed that an increase in cross-flow velocity
4.5.2. Effect of ionic strength of the cleaning solution while cleaning seems to have minimal effect on membrane flux
High ionic strength of the NaCl solution alone or in a com- fouled with whey protein, for 30 min. The main cause of min-
bination with chemical agent has been found to have an effect imal effect on flux recovery is attributed to the duration of the
on the chemical cleaning system. Lee reported that the recover- cleaning and the effect of duration time will be explained in the
ing flux of hydrophilic NOM fouled membrane was carried out next section. The cleaning efficiency increased with increasing
effectively by high ionic strength of NaCl (0.1 M), whereas the cross-flow velocity when only the chemical reaction between the
citric acid, caustic, and SDS surfactant were not effective to clean foulant and cleaning agents has to be high enough to produce a
the hydrophilic NOM. This could be due to reduced charges of favorable reaction. Otherwise, an increase in cross-flow velocity
the membrane surface and NOM acids leading to double layer which result an increase in the shear rate dose not enhance the
compression and charge screening. Also, it is possible that Cl− mass transfer of foulant in the fouling layer to the bulk solution
ions replaced the foulants of hydrophilic NOM associated with [132]. It can be concluded that the chemical reaction between of
Horsetooth surface water (HT-SW) [104]. A combination of high the cleaning agent with deposited foulants and associated mass
ionic strength and caustic solution were more effective than the transfer phenomena are quite important in membrane cleaning
acid and SDS solutions for removal hydrophobic of NOM on [132].
A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28 23

4.5.5. Cleaning duration cleaning efficiency of EDTA increased dramatically when the
Hydraulic cleaning conditions, such as cleaning duration, cleaning time increased from 15 to 60 min. the cleaning effi-
may play important role for flux recovery at actual plants. Longer ciency of SDS at low concentration with cleaning time of 15
cleaning time at lower velocity was found more effective in or 60 min was not incorrigible. In other words, a longer contact
order to remove the NOM foulants from membrane surfaces time did not contribute to enhancing cleaning efficiency. Unless
[104]. In some applications, a cleaning time for 15 min is enough there was a favorable chemical reaction between the foulant
[134], while in other applications of membranes more time is and cleaning agents in the fouling layer there will be little to
needed for cleaning about 1 h [135] or even longer to reach reduce the foulant–foulant interaction [132]. The duration of
their maximal cleaning effect in order to restore the membrane chemical cleaning at different operation conditions has not been
performance [24]. In a recent study, Li et al., [110] noticed discussed to any depth in the literature. However, the few papers
that increasing cleaning time from 10 to 20 min for surfactant on cleaning of NF membrane have been published up to date
(SDS, CTAB) had greater power on cleaning efficiency. Ang suggest that shorter filtration cycles and hence more frequent
et al., [132], in the case of RO membrane reported that, the but longer cleaning procedures are beneficial as fouling layers

Fig. 15. Schematic representation for effective cleaning of organic-fouled RO membranes. Across-linked fouling layer is formed on the membrane surface in presence
of calcium ions, which bind to organic foulants and form bridges between adjacent foulant molecules. During cleaning, the cleaning agent reacts with the foulants
in the fouling layer yielding loosened foulants. These reaction products are removed from the fouling layer to the bulk solution through the hydrodynamics/mass
transfer. Thus, Efficient cleaning can be achieved through the coupling between the chemical reaction and mass transfer along with the optimization of cleaning
conditions responsible for the favourable chemical reaction and mass transfer [133].
24 A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28

become compact with time and are more difficult to remove demonstrate that any applied pressure during cleaning will not
[24,78,133,134]. result in maximum cleaning efficiency, while there is surface
deposits present. The same trend was observed by Sayed [134].
4.5.6. Cleaning frequency This topic was not covered well in literature and further exper-
Typical cleaning frequencies for full-scale nanofiltration sys- iments are needed to find out the relationship of the operating
tems treating ground water are 3 months to 2 years, with typical pressure on effectiveness of cleaning.
an average of 6 months [112,116]. For surface water the range When reviewing the above major factors of NF membrane
may vary from once per week to once per 3 months. Cleaning cleaning efficiency, it is very important to understand that mem-
frequencies for full-scale nanofiltration system treating seawater brane cleaning involves both chemical and physical interactions.
are in the range of 4–6 months [24]. Cleaning frequency plays The relationship between the coupled effect of dissolution of
an important role in the lifetime of the membrane. Increasing material from the membrane surface caused by chemical reac-
cleaning frequency could lead deterioration of the cross-linking tions between the cleaning agents and the foulants and the
network of the membrane surface properties by making the subsequent mass transfer of the dissolved or loosened foulant
chemical interaction between the cleaning solution molecules materials into the bulk solution (Fig. 15) [132]. The effectiveness
and surface functional groups of the membrane stronger [136]. of cleaning in terms of chemical reactivity depends on the type of
Moreover, it has been noticed that cleaning processes often cleaning solution, cleaning solution pH, cleaning chemicals con-
increases the flux even of the virgin membrane by making the centration and ionic strength while mass transfer of the foulant
pore more open or altering the membrane surface properties from the fouling layer to the bulk solution was mainly controlled
[96,97,99]. by the cross-flow velocity and pressure, whereas cleaning time
The cleaning interval depends on the foulant amount on the and temperature affects both the mass transfer and chemical
membrane surface which is indicated by the decrease in flux reaction.
or increase in operating pressure. The amount of cleaning is
therefore a function of cleaning duration and the frequency. A 5. Discussion and conclusion
combination of these factors can give widely varying method as
such need optimization. This review is focused on the types of membrane fouling
processes that lead to deterioration of the plant performance
4.5.7. Effect of temperature and there subsequent recovery using membrane cleaning pro-
The temperatures of the chemical cleaning solution may cesses. Different types of inorganic fouling and organic fouling
also play an important role in chemical cleaning system. Gen- have been addressed in this study. Fouling problems lead to
erally increased temperature increases the cleaning efficiency higher operation costs, higher energy demand, reduce life time
presumably by increasing transport processes and solubility of of membrane and increasing cleaning frequency. Our work also
the material. However, the sensitivity of membrane materials reveals that membrane chemical cleaning methods are widely
usually prohibits the use of very high temperature. Gener- implemented in order to regenerate the membrane performance,
ally, membrane manufacturers recommend chemical cleaning even though some cleaning methods have potential limitations.
should be carried out at lower than 45 ◦ C. Bartlett et al., noticed The success of chemical cleaning methods depends on many
that for the sintered stainless steel membrane and ceramic factors such as nature of the foulant type of cleaning agents,
membrane, further increases in temperature above the opti- temperature, pH, concentration of the cleaning chemicals, con-
mum value reduced chemical cleaning efficiency [86]. Li et al., tact time between the chemical solution and the membrane and
[110] reported that preheating the cleaning solution up to about operation conditions such as cross-flow velocity and pressure.
42 ◦ C had a significant impact on increased water flux recovery These factors affect the outcome of the cleaning procedure and
compared to 25 ◦ C where increased cleaning temperature was therefore need thorough investigation in order to establish the
favorable for desorption of deposits from the membrane surface. optimum cleaning system. Conventional assessment of cleaning
Chen et al., [133] noticed that one significant factor which can by flux measurement has been used in the last decades in order to
affect chemical cleaning of both UF and RO membranes is the optimize and evaluate the cleaning procedures. At present there
cleaning temperature. Ang et al., [132] shown that, the cleaning are several modern surface analysis techniques that can assist
efficiency increased dramatically with increasing temperature precisely and rapidly in optimizing the cleaning processes.
from 20 to 40 ◦ C in the case of RO membrane. Both the rate of Fouling is a complex processes largely governed by empiri-
the chemical reaction of EDTA with deposited foulants and the cal rules due to poor understanding of processes involved. The
diffusive transport of foulant from the fouling layer to the bulk main drawback is the poor prediction of fouling rate in the mem-
solution increased as temperature was increased. brane system as a result of limited understanding of the organic
fouling and the lack of knowledge concerning the NF module
4.5.8. Effect of pressure operating conditions at which the crystallization or the scale pre-
Operating pressure is often related to the hydrodynamics of cipitation associated with inorganic fouling occur. The use of
the system and should be maintained very carefully. Cleaning modern surface analysis is required to improve our understand-
is to be carried out a minimum pressure in order not onto force ing on mechanisms of fouling or to closely understand how these
the foulant layer onto the surface making it more adhesive. On foulant materials get deposited on membrane surfaces. Never-
the other hand, Bartlett et al., [86] reported that ‘these results theless, it is fundamental to obtain the molecular basis of these
A. Al-Amoudi, R.W. Lovitt / Journal of Membrane Science 303 (2007) 4–28 25

processes. More to the point, the use of AFM and other modern
technique can assist in reaching the target of understanding foul-
ing phenomena. The direct force measurement between micro-
scopic surfaces as function of distance in controlled environment
became possible with development of the surface force apparatus
[137]. The fabrication of AFM colloidal probe will undoubtedly
be used as one of the powerful technique for providing a deeper
understanding of membrane–fouling interaction process. It also
can be used to directly measure the interaction between surfaces
of different materials in various aqueous solutions and that can
assist particularly in understanding and addressing the complex-
ity of the fouling materials attachment, removal and movement
in and around the membrane surfaces [122].
In general, chemical cleaning is conducted mainly to remove Fig. 16. Venn diagram of factors influencing operational membrane processes.
the fraction of NOM foulant or to remove the scale formation
from NF membrane surfaces or to clean the NF membrane sur-
and changed membrane surface properties as well as membrane
faces from both of them in order to regenerate the membrane
surface functionality [95].
performance. There are two types of force that can be applied
Generally, modern surface analysis techniques can assist not
during cleaning, the adhesive force that keep the foulant on the
only in selecting the membrane materials with correct surface
membrane surface and a hydrodynamic shearing force required
properties during the membrane casting and grafting process, the
in removing the foulant from the membrane surface to the bulk.
aim being to avoid and/or reduce the foulant materials adhesion
However, in reality the dynamic process associated with move-
on the membrane surface. A better understanding membrane
ment of foulant material in and around the membrane surfaces
functionality in relation to adsorption–desorption phenomena
is critical during the cleaning processes.
on the membrane surface will also be obtained. Modern instru-
It is difficult to obtain clear strategies in both membrane
mentation will lead to a systematic more predictable view of the
design and avoidance of fouling. Nevertheless, there are several
fouling and cleaning processes. This understanding is funda-
ways to avoid the fouling of membranes and can be classified
mental to providing novel method and materials for membrane
into three groups: (i), changing operating conditions, (ii), mod-
manufacture, feed water conditioning and optimal operational
ification of the membrane and (iii), modification of the feed
systems. Manipulating membrane surface characteristics with
by adding antifoulants prior to filtration system (pretreatment)
chemical and physical aspect of feed water and operation con-
[66]. Until now these avoidance strategies do not stop the fouling
ditions can directly lead to optimized systems with minimized
on surface of the membrane, however, they reduce the fouling
fouling and (Fig. 16) effective cleaning systems.
rate on membrane surfaces and so reducing the frequency and
Extensive research work is certainly needed to investigate
duration of cleaning, both have substantial effect on membrane
and explore new ideas and techniques in the field of membrane
productivity and longevity.
cleaning and restoration. It is in the interest of the NF mem-
There are several chemical cleaning agents used directly to
brane industry that the importance of membrane cleaning be
remove foulant material and an understanding of the roles in
recognized and be addressed with more time and effort being
chemical has been developed. The broad mechanism of clean-
devoted to understand fouling mechanisms and develop more
ing agents have been inferred from the coupling effect of these
feasible cost-effective, cleaning and restoration procedures for
chemical reaction between the cleaning agents and the foulant
each type of fouling. Apart from this, new membranes which
and the mass transfer of the loosened foulant to the bulk and
avoid fouling have to be developed in order to reduce cleaning
this has lead to improve formulation. Indeed formulations of
processes and their costs. Fundamental parameters that affect the
cleaning agents have been developed for specific foulants.
condition of feed water treatment and operation of the membrane
The adsorption–desorption phenomena are very important
system are very important and have to be given more time sub-
in cleaning processes. The surface charge will not only be
sequently to prevent or reduce fouling and cleaning processes.
dependent on the coverage of foulants but also on adsorption
Physical and physio-chemical cleaning methods have not been
phenomena associated the use of cleaning agents. The adsorp-
given much needed emphasis in order to evaluate the effective-
tion phenomena of the cleaning agents are varying and depend
ness of these methods. These methods could be economically
on interaction between the membrane and the cleaning agent
attractive but need more investigation.
concentration. The precise chemistry and morphology of the
active membrane layer also significantly affect the adsorption
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