Adding value to ERP’s

Integrated to most ERP systems, including SAP-Oracle-Dynamics

AX-Sage-AccPac-Pronto-Infor-JDE-DBS-SysPro

ERP + AMT

Delivers the leading asset management solution.

AMT has been specifically design to enhance ERPs’ and
provide users with a comprehensive decision support tool.

AMT’s Dynamic Life-Cycle Costing functionality provides

a unique ‘forward lookig view’ that enables a proactive
approach to asset management

AMT is used to manage or track 50% of the

AMT PREDICTIVE

world’s large mobile mining equipment PROACTIVE

ERP
AMT is used globally on 500+ mine sites
PREVENTATIVE
including Freeport, Escondida, Batu
REACTIVE
Hijau, Yanacocha

Customers Include CAT Endorsed

AMT is Caterpillar’s preferred software tool for the
• Newmont
management of Caterpillar mining products.
• Anglo American
• Glencore Official Caterpillar Endorsement 21 March 2013
• Wesfarmers
• Peabody
• Newcrest
• Downer EDI Mining
• Moolmans
• Cat Dealers ( 26 of top 30 )
• Komatsu (globally)
• Hitachi (Aus/Ind/SA)

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ADDING VALUE TO ERPS’

Budgeting & Work Scheduler

Asset Health Modelling
Life-Cycle Costing And Shift Log

• Strategy Optimisation • Live RCM tool SCHEDULING • Equipment selection

• Cost Visibility • Importing condition • Scheduling of work • Optimising equipment
• Long term Planning monitoring data • Labour resource smoothing replacement points
• Budgeting • Interpreting data • Prepare job folders • Feasibility studies
• Equipment Benchmarking against RCM rules
• Equipment Life • Trigger maintenance SHIFTLOG
Optimisation actions, emails... • Assign and control
• Product Problem • Reliability analyses execution of work
Management • Downtime capture

KPI REPORTING
• Asset Performance
• Maintenance Efficiency

Dynamic Life-Cycle Costing (DLCC)

AMT’s DLCC provides a forward looking picture that

enables a proactive approach to asset management.

FORECASTING
Live forecasts and flexible reporting for costs, productivity,
utilisation, consumables.

LONG TERM PLANNING

• Maintain component changeout schedules
• Optimise planes - resource + performance smoothing
• Editable Gantt charts
• Forecast components, parts and labour

ASSET BENCHMARKING
Benchmark assets on an “apples to apples” basis Life-Cycle analyses
of Cost/Tonne, Cost/Hour, Discounted Cost/Tonne etc.

ECONOMIC LIFE OPTIMISATION

Forecasting RVIC to identify optimal points to scrap and/
or sell assets.

RVIC = ‘Residual Value In Components’

What is DLCC? Why is DLCC important?

DLCC is the process of forecasting, in real time, every • Maintenance costs are not consistent
maintenance event for an asset to the end of its life...a live zero- • Dynamic - forecasts are sensitive to changes in many
based budget! variables - application, utilisation, component, changeous etc.

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 Strategy Optimisation
THE COVERAGE OF MAINTENANCE PLANS IN ERPs’
COVERAGE • measures the coverage of maintenance plans in ERP
(% of forecast costs that are supported by maintenance plans ).
• prioritises the gaps.

ASSESS THE ACCURACY OF MAINTENANCE PLANS

ACCURACY Inaccurate maintenance plans result in inefficiencies, higher costs and incorrect forecasting.

Using the ACI, AMT audits the accuracy of the maintenance plans and provides a weighting
for the LCC impact.

Allows users to quickly identify and action the ‘most incorrect’ maintenance plans.

USING DLCC TO QUANTIFY FUTURE RISKS AND

RISK & OPPORTUNITY OPPORTUNITIES
PCV measures projected variance from life-cycle baselines. Drill down to specific
maintenance plans/cost areas.

Allows users to identify and action risks before they cost over-runs.

EVALUATE DIFFERENT STRATEGIES

EVALUATE What-if capability to evaluate the LCC impact of different maintenance strategies.

Budgeting
Budgets made easy by leveraging DLCC

• Automated routine to prepare a budget …<5 minutes

• Budget is a snapshot of live Dynamic LCC
CREATING BUDGETS
• Includes Capex, Operating Costs (direct & indirect), Utilisation
• Create, save and copy multiple budgets

• Flexible reporting and analyses

• Apply manual edits and over-rides
REVIEWING BUDGETS
• Flex budgets – assess impact of different operating schedules
• Apply escalations
• Compare budgets

• Live dashboard grids to highlight exceptions

ACTUALPERFORMANCE • Flexible reporting to analyze and drill down on variances
vs BUDGET • “Compliance to plan” reporting
• Quantify variance due to utilisation of asset

• Forecast budget variance at year end

• Flexible reporting to analyze and drill down on variances
FORECAST BUDGETS

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Work Scheduler & Shiftlog
AMT’s DLCC provides a forward looking picture that enables a
proactive approach to asset management.

Scheduling
FOR THE PLANNER
• Scheduling tool that sits on top of ERP workorder
• Schedule date:time, location and employees
• Graphical “drag n drop” gantt chart
• Live updating of ERP workorders with scheduled
information
• Labour resource smoothing
• View/Print work plans

Shiftlog

FOR THE SUPERVISOR • Link Workorders to downtime

• View work plans • Update work plans
• Assign employees to workorders • Access equipment history
• Monitor status of work • Aid shift handover
• Capture downtime and job information • Real time integration with Dispatch

AMT
INTEGRATED REPORTING
ERP WORKORDERS DISPATCH DOWNTIME
DATABASE

HEALTH UTILISATION

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Reporting & Analytics
FOR THE RELIABILITY ANALYST & MANAGEMENT
• Comprehensive set of Equipment Performance +
Maintenance Efficiency reports
• Flexible user defined dashboards

Health
AMT integrates condition monitoring data from multiple sources
and provides a streamlined process to manage and action alerts.

INSPECTIONS
FLEET CONDITION
MONITORING
OIL ANALYSIS CBM
COMPONENT
NOTIFICATION CHANGE-OUTS
ONBOARD SYSTEMS CONTROL BOARD
WORKORDERS
DEFINED WORKFLOW
VIBRATION ANALYSIS
EMAILS
MANUAL ENTRY

• FLEXIBILITY • RCM
Condition monitoring data and alerts from any sources Option to incorporate advanced RCM rule sets
when required
• EFFICIENCY
Central Notification Control Board to manage large volumes of • STATUTORY COMPLIANCE
data Inspections performed in compliance

• ERP BOLT ON
Can be separately integrated with other ERP systems

• MOBILITY The aim is not to duplicate other

Mobile Apps for Inspections, Measurements, Usages and Defect
Condition Monitoring systems, rather
capture
to provide an efficient process to
• SIMPLE
To configure, set up rule sets and implement interpret and action items

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Modelling

ADVANCED LIFE-CYCLE COSTING FOR FEATURES INCLUDE

• Equipment/fleet selection
• Maintain baseline asset life-cycle templates
• Evaluate fleet extensions
• Model single assets or complex site/fleet scenarios
• Feasibility Studies
• Factor RCM assumptions into LCC
LCC COVERS • Analyses include Cost per Tonne (or any Unit of Measure),
• Asset Performance (Availability) Discounted cash Flow
• Productivity (Tonnes) • Risk analysis
• Utilisation (Engine Hours) • Create and compare multiple scenarios
• Consumtion (Fuel, Oil, Coolant) • Prepare and save feasibility budgets
• Components and parts • Includes site overheads and infrastructure costs
• Labour by skill type • Copy live equipment into Modelling

About RPMGlobal & AMT

RPMGlobal focus on providing organisations with the systems and CONSULTING

expertise to optimise asset performance. Feasibility studies, maintenance reviews, operational readiness.

With over 60% of the worlds large mobile mining equipment being TRAINING
managed or tracked by our products we can truly claim to be the For maintenance managers.
global leaders.

AMT
Comprehensive asset management software.

TMT
Specialised tyre management software.

FRAMEWORK
Defining and improving your Management Operating System.

SERVICES
Hosted maintenance services.

Software Support

RPMGlobal’s international network gives our customers Access RPMGlobal’s comprehensive support service by
multiple support options across multiple time zones. Our skilled telephone or email, or get online and talk with our experts
professionals provide both technical software support and extended on the RPM forums. No matter where you are globally, no
implementation support, covering any model or customisation. matter how remote, we can help.

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About RPMGlobal

RPMGlobal is the world’s largest publicly listed independent group work in over 118 countries and our approach to the business
of mining technical experts, with history stretching back to 1968. We of mining is strongly grounded in economic principles.
have local expertise in all mining regions and are experienced across
We operate offices in 19 locations across 13 countries.
all commodities and mining methods.
For more information visit rpmglobal.com
Listed on the Australian Securities Exchange on 27 May 2008 (ASX:
or email info@rpmglobal.com.
RUL), RPMGlobal is a global leader in the provision of advisory
consulting, technology and professional development solutions in
the mining industry. We have global expertise achieved through our

8 | © 2017 RPMGlobal www.rpmglobal.com