Observations

CS 1 CS 2 CS 3
O/S
Section ID Start End Start End
or I/S Date Date Date Start Time
Time Time Time Time
O/S 22/12 07:10:00 AM
M1-32
I/S
O/S
M1-32
I/S
O/S
M1-33
I/S
O/S
M1-34
I/S
O/S
M1-35
I/S
O/S
BS-32
I/S
O/S
BS-33
I/S
O/S
BS-34
I/S
O/S
BS-35
I/S

Page 1
 Observations

Time study – CS Weldin

CS 3 CS 4 CS 5
End Time Date Start Time End Time Date Start Time

08:30:00 AM 01:20:00 AM 22/12 05:30:00 AM 07:05:00 AM 01:35:00 AM 22/12 04:15:00 AM

25/12 01:00:00 PM 25/12 08:45:00 AM

Page 2
 Observations

Time study – CS Welding

CS 5 CS 6 CS 7
End Time Date Start Time End Time Date Start Time

05:30:00 AM 01:15:00 AM 23/12 03:35:00 PM 04:35:00 PM 01:00:00 AM 23/12 02:20:00 PM

12:30:00 PM 23/12 01:50:00 PM 03:30:00 PM 01:40:00 AM 23/12 03:30:00 PM

Page 3
 Observations

CS 7 CS 8 CS 9
End Time Date Start Time End Time Date Start Time

03:30:00 PM 01:10:00 AM 23/12 01:10:00 PM 02:15:00 PM 01:05:00 AM 23/12 12:05:00 PM

07:15:00 PM

05:30:00 PM 02:00:00 AM 23/12 05:30:00 PM 06:45:00 PM 01:15:00 AM

Page 4
 Observations

CS 9 CS 10 CS 11
End Time Date Start Time End Time Date Start Time

01:05:00 PM 01:00:00 AM 10:50:00 AM 12:00:00 PM 01:10:00 AM 09:40:00 AM

08:00:00 PM 00:45 06:40:00 PM 07:10:00 PM 00:30 06:10:00 PM

Page 5
 Observations

CS 11 CS 12
End Time Date Start Time End Time

10:45:00 AM 01:05:00 AM 08:30:00 AM 09:35:00 AM 01:05:00 AM

06:35:00 PM

Page 6
 M1

M1-31
Activity
Fit up
CS1
CS2
CS3 80
CS4 95
CS5 75
Outside welding CS6 60
(min) CS7 70
CS8 65
CS9 60
CS10 70
CS11 65
CS12 65
CS1
CS2
CS3
CS4
CS5
Outside welding CS6
(min) CS7
CS8
CS9 45
CS10 30
CS11 25
CS12

Page 7
 BS

BS32
Activity
Fit up
CS1
CS2
CS3
CS4
CS5
Outside welding CS6 100
(min) CS7 120
CS8 75
CS9
CS10
CS11
CS12
CS1
CS2
CS3
CS4
CS5
Outside welding CS6
(min) CS7
CS8
CS9
CS10
CS11
CS12

Page 8
 Bay 4 - 2nd shift

25-12-2017 26-12-2017 27-12-2017 28-12-2017

Section 1 ID
Section 2 ID
Section change time
Manpower required
Manpower available
WS 1
Manpower %ge
Breakdown hours
Rework time
Other idle time
Total NVA 0 0 0 0
Section 1 ID
Section 2 ID
Section change time
Manpower required
Manpower available
WS 2
Manpower %ge
Breakdown hours
Rework time
Other idle time
Total NVA 0 0 0 0
Section 1 ID
Section 2 ID
Section change time
Manpower required
Manpower available
WS 3
Manpower %ge
Breakdown hours
Rework time
Other idle time
Total NVA 0 0 0 0
Section 1 ID
Section 2 ID
Section change time
Manpower required
Manpower available
WS 4
Manpower %ge
Breakdown hours
Rework time
Other idle time
Total NVA 0 0 0 0
Section 1 ID
Section 2 ID
Section change time
Manpower required
Manpower available
WS 5
Manpower %ge
Breakdown hours

Page 9
WS 5
Bay 4 - 2nd shift

Rework time
Other idle time
Total NVA 0 0 0 0

Page 10
 Bay 4 - 2nd shift

29-12-2017 30-12-2017 Manpower @ WS 1

12
10

Manpower %ge
8
6
4
2
0
0 0
25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-201
Date

Manpower @ WS 2
12
10

Manpower %ge
8
0 0
6
4
2
0
25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-201
Date

0 0 Manpower @ WS 3
12
10
Manpower %ge

8
6
4
2
0
0 0 25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-20
Date

Manpower @ WS 4
12
10
Manpower %ge

Page 11 8
6
4
2
 Manpower @ WS 4
Bay 4 - 2nd shift 12
10

Manpower %ge
8
0 0 6
4
2
0
25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-201
Date

Manpower @ WS 5
12
10

Manpower %ge
8
6
4
2
0
25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-201
Date

Page 12
 Bay 4 - 2nd shift

power @ WS 1 Breakdown @ WS 1
12
10

Breakdown in hours
8
6
4
2
0
7-12-2017 28-12-2017 29-12-2017 30-12-2017 25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-2017 30-12-2017

Date Date

power @ WS 2 Breakdown @ WS 2
12
10
8
Breakdown in hours

6
4
2
0
7 7 7 7 7 7
201 201 201 201 201 201
2- 2- 2- 2- 2- 2-
5-1 6-1 7-1 8-1 9-1 0-1
2 2 2 2 2 3
7-12-2017 28-12-2017 29-12-2017 30-12-2017
Date
Date

power @ WS 3 Breakdown @ WS 3
12
10
Breakdown in hours

8
6
4
2
0
27-12-2017 28-12-2017 29-12-2017 30-12-2017 25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-2017 30-12-2017
Date Date

power @ WS 4 Breakdown @ WS 4
12
10
Breakdown in hours

8 13
Page
6
4
2
power @ WS 4 Breakdown @ WS 4
Bay 412- 2nd shift
10

Breakdown in hours
8
6
4
2
0
27-12-2017 28-12-2017 29-12-2017 30-12-2017 25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-2017 30-12-2017
Date Date

power @ WS 5 Breakdown @ WS 5
12
Breakdown in hours 10
8
6
4
2
0
27-12-2017 28-12-2017 29-12-2017 30-12-2017 25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-2017 30-12-2017
Date Date

Page 14
 Bay 4 - 2nd shift

WS 1

-12-2017 29-12-2017 30-12-2017

WS 2

7 7 7
01 201 201
2- 2-
9-1 0-1
2 3

WS 3

-12-2017 29-12-2017 30-12-2017

WS 4

Page 15
WS 4
Bay 4 - 2nd shift

-12-2017 29-12-2017 30-12-2017

WS 5

-12-2017 29-12-2017 30-12-2017

Page 16
 Bay 4 - 1st shift

25-12-2017 26-12-2017 27-12-2017 28-12-2017

390 390 390 390
Section 1 ID 0
Section 2 ID 0
Section change time 0
Manpower required 0
Manpower available 0
WS 1
Manpower %ge 0
Breakdown hours 0
Rework time 0
Other idle time 390
Total NVA 390 0 0 0
Section 1 ID BS-31
Section 2 ID 0
Section change time
Manpower required
Manpower available
WS 2
Manpower %ge
Breakdown hours
Rework time
Other idle time
Total NVA 0 0 0 0
Section 1 ID BS-32
Section 2 ID
Section change time
Manpower required
Manpower available
WS 3
Manpower %ge
Breakdown hours
Rework time
Other idle time
Total NVA 0 0 0 0
Section 1 ID 0
Section 2 ID 0
Section change time 0
Manpower required 0
Manpower available 0
WS 4
Manpower %ge
Breakdown hours 0
Rework time 0
Other idle time 390
Total NVA 390 0 0 0
Section 1 ID 0
Section 2 ID 0
Section change time 0
Manpower required 0
Manpower available 0
WS 5
Manpower %ge

Page 17
WS 5 Bay 4 - 1st shift

Breakdown hours 0
Rework time 0
Other idle time 390
Total NVA 390 0 0 0
Section 1 ID M1-33
Section 2 ID
Section change time
Manpower required
Manpower available
WS 6
Manpower %ge
Breakdown hours
Rework time
Other idle time
Total NVA 0 0 0 0

Page 18
 Bay 4 - 1st shift

29-12-2017 30-12-2017 Manpower @ WS 1

390 390
1
0.8

Manpower %ge
0.6
0.4
0.2
0
25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-201
0 0
Date

Manpower @ WS 2
12
10

Manpower %ge
8
0 0 6
4
2
0
25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-201
Date

Manpower @ WS 3
0 0
12
10
Manpower %ge

8
6
4
2
0
25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-20
0 0
Date

Manpower @ WS 4
12
10
Manpower %ge

Page 19 8
6
4
2
 Manpower @ WS 4
Bay 4 - 1st shift 12
10

Manpower %ge
8
6
0 0
4
2
0
25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-201
Date

Manpower @ WS 5
0 0
12
10

Manpower %ge
8
6
4
2
0
25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-201
Date

Page 20
 Bay 4 - 1st shift

power @ WS 1 Breakdown @ WS 1
1
0.8

Breakdown in hours
0.6
0.4
0.2
0
7-12-2017 28-12-2017 29-12-2017 30-12-2017 25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-2017 30-12-2017

Date Date

power @ WS 2 Breakdown @ WS 2
12
10
8
Breakdown in hours

6
4
2
0
7 7 7 7 7 7
201 201 201 201 201 201
2- 2- 2- 2- 2- 2-
5-1 6-1 7-1 8-1 9-1 0-1
2 2 2 2 2 3
7-12-2017 28-12-2017 29-12-2017 30-12-2017
Date
Date

power @ WS 3 Breakdown @ WS 3
12
10
Breakdown in hours

8
6
4
2
0
27-12-2017 28-12-2017 29-12-2017 30-12-2017 25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-2017 30-12-2017
Date Date

power @ WS 4 Breakdown @ WS 4
1
0.8
Breakdown in hours

Page
0.6 21
0.4
0.2
power @ WS 4 Breakdown @ WS 4
Bay 41- 1st shift

0.8

Breakdown in hours
0.6
0.4
0.2
0
27-12-2017 28-12-2017 29-12-2017 30-12-2017 25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-2017 30-12-2017
Date Date

power @ WS 5 Breakdown @ WS 5
1
0.8
Breakdown in hours

0.6
0.4
0.2
0
27-12-2017 28-12-2017 29-12-2017 30-12-2017 25-12-2017 26-12-2017 27-12-2017 28-12-2017 29-12-2017 30-12-2017
Date Date

Page 22
 Bay 4 - 1st shift

WS 1

-12-2017 29-12-2017 30-12-2017

WS 2

7 7 7
01 201 201
2- 2-
9-1 0-1
2 3

WS 3

-12-2017 29-12-2017 30-12-2017

WS 4

Page 23
WS 4
Bay 4 - 1st shift

-12-2017 29-12-2017 30-12-2017

WS 5

-12-2017 29-12-2017 30-12-2017

Page 24
 Sheet6

1st shift 2nd shift

25/12/2017 25/12/2017
BS-31 Available time 450 450
Loss 120

Manpower not available

BS-32 Available time 450 450

Loss 180

Page 25
 Bay 3 WS 1 Breakdown

Work station
WS-1 WS-2 WS-3 WS-4 WS-5
450 450 450 450 450
25/12/2017 A 450 450 450 450 450
25/12/2017 B 390 450 450 390 450

Page 26
 Bay 3 WS 1 Breakdown

Cause of loss
WS-1 WS-2 WS-3 WS-4 WS-5

Buffing m/c problem AG-5 NA

Page 27
 Bay 3 WS 1

Break Down Details

25 26 27 28 29 30 31 01 02 03 04 05 06
Date
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Shift-A Required 450 450 450 450 450 450 450 450 450 450 450 450 450
Actual 450 0 0 0 0 0 0 0 0 0 0 0 0

25 26 27 28 29 30 31 01 02 03 04 05 06
Date
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Shift-B Required 450 450 450 450 450 450 450 450 450 450 450 450 450
Actual 390 0 0 0 0 0 0 0 0 0 0 0 0
Buffing machine problem

Page 28
 Bay 3 WS 1

Machine Availability WS 1 -Shift A

500
450
400

Machine availability 'hours'

350
300
250
200
150
100
50
0
25 26 27 28 29 30 31 01 02
Dec Dec Dec Dec Dec Dec Dec Jan Jan
Date

Machine availability - WS1 - Shift B

500
450
400
Machine availability 'hours'

350
300
250
200
150
100
50
0
25 26 27 28 29 30 31 01 02
Dec Dec Dec Dec Dec Dec Dec Jan Ja
Date

Page 29
 Bay 3 WS 1

e Availability WS 1 -Shift A

9 30 31 01 02 03 04 05 06
Dec Dec Dec Jan Jan Jan Jan Jan Jan
Date

e availability - WS1 - Shift B

29 30 31 01 02 03 04 05 06
Dec Dec Dec Jan Jan Jan Jan Jan Jan
Date

Page 30
 Bay 3 WS 2

Break Down Details

25 26 27 28 29 30 31 01 02 03 04 05 06
Date
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Shift-A Required 450 450 450 450 450 450 450 450 450 450 450 450 450
Actual 450 0 0 0 0 0 0 0 0 0 0 0 0

25 26 27 28 29 30 31 01 02 03 04 05 06
Date
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Shift-B Required 450 450 450 450 450 450 450 450 450 450 450 450 450
Actual 450 0 0 0 0 0 0 0 0 0 0 0 0

Page 31
 Bay 3 WS 2

Machine Availability - WS 2 - Shift A

500
450
400

Machine availability 'hours'

350
300
250
200
150
100
50
0
25 26 27 28 29 30 31 01 02
Dec Dec Dec Dec Dec Dec Dec Jan Jan
Date

Machine availability - WS2 - Shift B

500
450
400
Machine availability 'hours'

350
300
250
200
150
100
50
0
25 26 27 28 29 30 31 01 02
Dec Dec Dec Dec Dec Dec Dec Jan Ja
Date

Page 32
 Bay 3 WS 2

Availability - WS 2 - Shift A

9 30 31 01 02 03 04 05 06
Dec Dec Dec Jan Jan Jan Jan Jan Jan
Date

e availability - WS2 - Shift B

29 30 31 01 02 03 04 05 06
Dec Dec Dec Jan Jan Jan Jan Jan Jan
Date

Page 33
 Bay 3 WS 3

Break Down Details

25 26 27 28 29 30 31 01 02 03 04 05 06
Date
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Shift-A Required 450 450 450 450 450 450 450 450 450 450 450 450 450
Actual 450 0 0 0 0 0 0 0 0 0 0 0 0

25 26 27 28 29 30 31 01 02 03 04 05 06
Date
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Shift-B Required 450 450 450 450 450 450 450 450 450 450 450 450 450
Actual 450 0 0 0 0 0 0 0 0 0 0 0 0

Page 34
 Bay 3 WS 3

Machine availability - WS 3 - Shift A

500
450
400
350

Availability in Minutes
300
250
200
150
100
50
0
25 26 27 28 29 30 31 01 02 03 04 05 06
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Date

Machine availability - WS 3 - Shift B

500
450
400
350
Availability in 'hours'

300
250
200
150
100
50
0
25 26 27 28 29 30 31 01 02 03 04 05 06
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Date

Page 35
 Bay 3 WS 3

lability - WS 3 - Shift A

02 03 04 05 06
n Jan Jan Jan Jan Jan
Date

ility - WS 3 - Shift B

2 03 04 05 06
an Jan Jan Jan Jan
Date

Page 36
 Bay 3 WS 4

Break Down Details

25 26 27 28 29 30 31 01 02 03 04 05 06
Date
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Shift-A Required 450 450 450 450 450 450 450 450 450 450 450 450 450
Actual 450 0 0 0 0 0 0 0 0 0 0 0 0

25 26 27 28 29 30 31 01 02 03 04 05 06
Date
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Shift-B Required 450 450 450 450 450 450 450 450 450 450 450 450 450
Actual 390 0 0 0 0 0 0 0 0 0 0 0 0
AG-5 machine NA

Page 37
 Bay 3 WS 4

Machine availability - WS 4 - Shift A

500
450
400
350

Availability in hours
300
250
200
150
100
50
0
25 26 27 28 29 30 31 01 02 03 04 05 06
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Day

Machine availability - WS 4 - Shift B

500
450
400
350
Availability in 'hours'

300
250
200
150
100
50
0
25 26 27 28 29 30 31 01 02 03 04 05 06
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Day

Page 38
 Bay 3 WS 4

lability - WS 4 - Shift A

02 03 04 05 06
n Jan Jan Jan Jan Jan
Day

bility - WS 4 - Shift B

02 03 04 05 06
Jan Jan Jan Jan Jan
Day

Page 39
 Bay 3 WS 5

Break Down Details

25 26 27 28 29 30 31 01 02 03 04 05 06
Date
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Shift-A Required 450 450 450 450 450 450 450 450 450 450 450 450 450
Actual 450 0 0 0 0 0 0 0 0 0 0 0 0

25 26 27 28 29 30 31 01 02 03 04 05 06
Date
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Shift-B Required 450 450 450 450 450 450 450 450 450 450 450 450 450
Actual 450 0 0 0 0 0 0 0 0 0 0 0 0

Page 40
 Bay 3 WS 5

Machine availability - WS 5 - Shift A

500
450
400
350

Availability in hours
300
250
200
150
100
50
0
25 26 27 28 29 30 31 01 02 03 04 05 06
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Day

Machine availability - WS 5 - Shift B

500
450
400
350
Availability in 'hours'

300
250
200
150
100
50
0
25 26 27 28 29 30 31 01 02 03 04 05 06
Dec Dec Dec Dec Dec Dec Dec Jan Jan Jan Jan Jan Jan
Day

Page 41
 Bay 3 WS 5

ability - WS 5 - Shift A

02 03 04 05 06
n Jan Jan Jan Jan Jan
Day

ability - WS 5 - Shift B

02 03 04 05 06
Jan Jan Jan Jan Jan
Day

Page 42