Professional Documents
Culture Documents
ACB Masterpact PDF
ACB Masterpact PDF
front face
1 opening push-button (O)
2 closing push-button (I)
3 keylock for "connected",
"disconnected" or "test" position
14 4 door interlock
5 stored-energy-mechanism charging
7 handle
6 operations counter
2 7 "open" position keylock
8 racking handle storage
5 9 functional position indicator:
"connected", "test" and "disconnected"
1 10 controls on fixed chassis (accessible
with cubicle door closed)
6 11 padlocking facilities for "connected",
"disconnected" or "test" position
12 12 stored-energy-mechanism status
indicator
13 E28760
c "charged" charged
c "discharged" discharged
c "OFF" (O);
O OFF
c "ON" (I). I ON
8 9 10 11 3
14 fault-trip indicator/breaker reset button
LV circuit-breaker: blue figures
Enclosure: red figures
E28791
LG
IG
L
LI
off
G
LIG
V DC,
I1 I2 I3
I
O
I
MERLIN GERIN
masterpact
M32 H1
Ui 1000V 50/60Hz
v common height and length from 1000 to
push ON
500 V DC.
20% discharged
tr 120 240
O OFF
Ir
Io
0.8 .88
.9 .92
.95 60 00000
0.63
90 480
.98 30
%Ir .85
1
15
1 .8 at 1,5Ir
0.5
105 xIo
xIn tm.4
Im .3
4 5 .2
6 .3
3
.1
8 .2
2 .1 0
1.5 10
on I t off
2
xIo
I 8 12
Ir : 6 17
t
22
Ir fault 4
Im : 2 off
xIn T
tr th : th .4 .4
Ih 600 .3
500
800 .3
Ih 400
Im fault .2
fault 1000 .2
tm 320 .1
.1
1200
th on I t off
2
I 250
A
R
i Ic2.8 .85
Ic1 .9 .93 .9
.7
+S– .86
.95
.95
.98 .6
.85 1
test 1
.5
.8 xIr
xIr
–T+
F test
connected
test
disconnected
2 Merlin Gerin
015159
10
drawout version
1 arc chute cover
2 auxiliary terminal shield
3 auxiliaries connection block
4 fixed chassis
5 safety shutters
6 arc chute
7 remote control voltage release
8 motor for electrical charging of
stored energy mechanism
9 control unit (AC system)
10 front cover
Merlin Gerin 3
Masterpact: presentation
E29490
50%
stored energy operating
mechanism
20%
Ir 120
tr 240
Io .9 .92
0.8 .88 .95 60
0.63
90
%Ir .98 30 480
.85
105 0.5
xIn
1
Im
.8
4
xIo
1
5
tm
15
at 1.5Ir
.4 .3
Masterpact circuit breakers are operated via
.2
8 .2 .1
2
.1 0
norm 1.5 10
off
xIr on I2t
τ tr
instantaneous opening and closing.
min.
I 14
12
Ir : 8 19
overcurrent
+ –
i Ic1
.86
.9
A
.93
.95
Ic2
.7
.8 .85
.9
R
operations can be initiated either from the
test
–
ground
+
.85
.8
xIr
1
.98 .6
.5
xIr
1
.95
common auxiliaries
from 800 A to 6300 A
isolation renforcée séparation totale déclencheurs voltmétriques
classe II insulation
double entre phase
total chaque phase accessibles
voltage à l'avant
releases Auxiliaries
separation accessible from the c accessible from the front, mounted in a
front separate compartment insulated from power
circuits;
c secured by a single screw;
c adjustment-free;
c can be fitted on site.
moving part of the drawout circuit breaker by v mechanical interlocking for 2 or 3 circuit
adding a fixing bracket on each side. breakers, adaptable to various source-
c Switch version changeover configurations;
The switch (unprotected) version is derived v automatic source-changeover controller,
directly from the standard circuit breaker, but easy to implement on any two suitably
does not implement a control unit (or the equipped circuit breakers (electrically
magnetic trip units used with the DC circuit charged operating mechanism, etc.) (for 3
breakers). Available models are: circuit breakers, consult us);
v standard: type HI and NI; v complete assembly including 2 or
v high performance: type HF, equipped with 3 mechanically (rod assembly) interlocked
a protection system that instantaneously circuit breakers, adaptable to various
opens the circuit breaker in the event of source-changeover configurations;
Fixed circuit breaker
closure under fault conditions. v complete assembly including
2 mechanically (rod assembly) interlocked
c Earthing switch circuit breakers and an automatic source-
A special short-circuit and earthing switch is
changeover controller, adaptable to various
available on request for the M08 to M32H source-changeover configurations. Ready
053060
4 Merlin Gerin
86094
device identification
M 20 H1
breaking capacity;
c N1: standard;
c H1: H2: high performance;
c L1: current limiting;
c DC: direct current.
rating
c rated current / 100.
family
c Masterpact: LV power air
circuit breaker.
Merlin Gerin 5
Masterpact: presentation
036634
,
c 10 ratings; maintenance;
2500 A Masterpact circuit breaker c preventive indications: load-shedding
c 4 breaking-capacity levels;
c 6 control units; indication switch, long-time threshold
c a complete range of auxiliaries and overrun alarm, etc.;
025179
6 Merlin Gerin
Masterpact: functions and characteristics
general characteristics
conformity with standards Masterpact circuit breakers comply with all IEC 947-2
the major international standards: This standard replaces IEC 157-1,
E29049
tropicalisation
As standard, Masterpact circuit breakers
comply with NF C 63-100 standard level 2
conditions (95 % relative humidity at 45 °C
or 80 % at 55 °C, hot and humid climate
conditions). They also comply with the
following standards:
c IEC 68-2-30 damp heat;
c IEC 68-2-2 dry heat;
c IEC 68-2-11 salt spray;
c IEC 68-2-1 low temperatures during
storage.
Corrosive atmospheres: Special grease or
other surface coatings available (please
consult us).
pollution degree
Masterpact circuit breakers are certified for
operation in pollution degree IV
environments as defined by
IEC standard 947 (industrial environments).
8 Merlin Gerin
035932RC
E18569
a suitable distance apart.
installation
Masterpact circuit breakers may be installed
on horizontal metal surfaces or on rails.
They are secured by four points accessible
at the bottom of the chassis (drawout
versions) or on either side of the circuit
breaker (fixed versions). A single door
cut-out is required for the entire range and
provides access to Masterpact controls
(see the description on page 2).
.
degree of protection
(as defined by IEC 529)
E28757
Merlin Gerin 9
Masterpact: functions and characteristics
circuit breaker selection
035928
6 Merlin Gerin
M08 M10 M12 M16
3, 4 3, 4 3, 4 3, 4
200 to 800 (3) 200 to 1000 (3) 200 to 1250 (3) 200 to 1600 (3)
c c c c c c c c c c c c
c c c c c c c c c c c c
c c c c c c c c c c c c c c c c
c c c c c c c c c c c c c c c c
c c c c c c c c c c c c c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
Merlin Gerin 7
Masterpact: functions and characteristics
circuit breaker selection (cont.)
036635
8 Merlin Gerin
M20 M25 M32 M40 M50 M63
3, 4 3, 4 3, 4 3, 4 3, 4 3, 4
200 to 2000 (3) 300 to 2500 (3) 600 to 3200 2000 to 4000 2000 to 5000 2000 to 6300
c c c c c c c c c c c c c c
c c c c c c c c c c c c c c
c c c c c c c c c c c c c c c c
c c c c c c c c c c c c c c c c
c c c c c c c c c c c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c (3P only)
c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c c c
Merlin Gerin 9
Masterpact: functions and characteristics
circuit breaker selection (cont.)
Masterpact 1000 V AC
052380
10 Merlin Gerin
M08 M10 M12 M16 M20 M25 M32
3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4
200 to 800 (3) 200 to 1000 (3) 200 to 1250 (3) 200 to 1600 (3) 200 to 2000 (3) 300 to 2500 (3) 600 to 3200
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
Merlin Gerin 11
Masterpact: functions and characteristics
switch-disconnectors
052384
Masterpact switch-disconnectors
number of poles
electrical characteristics as per IEC 947-2 and EN 60947-2
rated current (A) In 40 °C
rating of 4th pole (A)
rated insulation voltage (V) Ui
rated impulse withstand voltage (V) Uimp
rated operational voltage (V) Ue AC 50/60 Hz
type of switch-disconnector
short-time withstand current Icw AC 50/60 Hz 0.5 s
(kA rms) 1s
Masterpact M10 NI
3s
making capacity (kA peak) Icm AC 50/60 Hz 440 V
500/690 V
electrodynamic withstand (kA peak)
suitability for isolation
closing time
endurance (C-O cycles) x 1000 mechanical with maintenance
no maintenance
electrical no maintenance 440 V - In
690 V - In
motor control (AC3-947-4) (1) 690 V
protection
STR 08 dummy unit (no protection)
STR 18I (protection against short-circuits when closing)
installation and connections
connection
version drawout
fixed
indication and measurement auxiliaries
auxiliary switches
control auxiliaries
auxiliary releases (MN, MNR, MX, XF)
motor mechanism (MCH)
operation counter (CDM)
installation and connection accessories
locking by padlock or keylock/mismatch protection
safety shutters (VO)
interphase barriers (EIP)
partitioning fixture (AC)
arc-chute cover (CC)
terminal-block cover (CB)
door frame (CDP)
transparent cover (CCP)
12 Merlin Gerin
M08 M10 M12 M16
3, 4 3, 4 3, 4 3, 4
c c c c c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
Merlin Gerin 13
Masterpact: functions and characteristics
switch-disconnectors (cont.)
052388
Masterpact switch-disconnectors
number of poles
electrical characteristics as per IEC 947-2 and EN 60947-2
rated current (A) In 40 °C
rating of 4th pole (A)
rated insulation voltage (V) Ui
rated impulse withstand voltage (V) Uimp
rated operational voltage (V) Ue AC 50/60 Hz
Masterpact M50 HI
type of switch-disconnector
short-time withstand current Icw AC 50/60 Hz 0.5 s
(kA rms) 1s
3s
making capacity (kA peak) Icm AC 50/60 Hz 440 V
500/690 V
electrodynamic withstand (kA peak)
suitability for isolation
closing time
endurance (C-O cycles) x 1000 mechanical with maintenance
no maintenance
electrical no maintenance 440 V - In
690 V - In
motor control (AC3-947-4) (1) 690 V
protection
STR 08 dummy unit (no protection)
STR 18 I (protection against short-circuits when closing)
installation and connections
connection
version drawout
fixed
indication and measurement auxiliaries
auxiliary switches
control auxiliaries
auxiliary releases (MN, MNR, MX, XF)
motor mechanism (MCH)
operation counter (CDM)
installation and connection accessories
locking by padlock or keylock/mismatch protection
safety shutters (VO)
interphase barriers (EIP)
partitioning fixture (AC)
arc-chute cover (CC)
terminal-block cover (CB)
door frame (CDP)
transparent cover (CCP)
12 Merlin Gerin
M20 M25 M32 M40 M50 M63
3, 4 3, 4 3, 4 3, 4 3, 4 3, 4
c c c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c (3P only)
c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c c c
Merlin Gerin 13
Masterpact: functions and characteristics
dimensions and weights
sensor selection
In (A) 200 250 320 400 500 600 630 800 1000 1200
Ir threshold 80 100 125 160 200 240 250 320 400 480
settings (A) to 200 to 250 to 320 to 400 to 500 to 600 to 630 to 800 to 1000 to 1200
In (A) 1250 1600 2000 2500 3000 3200 4000 5000 6000 6300
Ir threshold 500 640 800 1000 1200 1280 1600 2000 2400 2500
settings (A) to 1250 to 1600 to 2000 to 2500 to 3000 to 3200 to 4000 to 5000 to 6000 to 6300
12 Merlin Gerin
M08 M10 M12 M16 M20 M25 M32
N1/H1/H2/L1 N1/H1/H2/L1 N1/H1/H2/L1 N1/H1/H2 L1 N1/H1/H2 L1 N1/H1/H2 L1 H1/H2
NI/HI/HF NI/HI/HF NI/HI/HF NI/HI/HF NI/HI/HF NI/HI/HF HI/HF
435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367
550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367
422 x 356 x 290 422 x 356 x 290 422 x 356 x 290 422 x 356 x 290 422 x 356 x 290 422 x 356 x 290 422 x 356 x 290
537 x 356 x 290 537 x 356 x 290 537 x 356 x 290 537 x 356 x 290 537 x 356 x 290 537 x 356 x 290 537 x 356 x 290
65 65 65 69 82 82 130 82 130 130
80 80 80 85 102 102 150 102 150 150
43 43 43 46 55 55 80 55 80 80
54 54 54 58 69 69 90 69 90 90
M40 M50 M63
H1/H2 H1/H2 H1/H2
HI/HF HI/HF HI/HF
435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367
550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367
65 65 65 69 82 82 130
80 80 80 85 102 102 150
Merlin Gerin 13
Masterpact: functions and characteristics
control unit selection
E31218
All the protection functions are powered by
the AC system and no auxiliary power STR 18 M
supply is required. The same is true for most STR 28 D
of the complementary functions.
Each control unit of the Masterpact range STR 38 S
corresponds to a certain type of application STR 58 U
(instantaneous, distribution, selective,
universal). STR 68 U
All the STR control units measure the true
rms value of the current and are therefore
not affected by harmonics that may be instantaneous protection
present on the system.
distribution protection
selective protection
universal protection
STR 18 M protection
t Key:
E30703
E31219
push to reset
1 1 reset button: pops out when the circuit
3
breaker has tripped on a fault and must
be pressed (reset) before the circuit
breaker can be closed again.
2 maximum protection rating.
3 instantaneous pick-up.
4 test connector.
5 holes for sealable cover plate screws.
STR 18 M
5
0 I I
other functions
c fault indication.
I 12 14
8 19
4 22 3
2 max
xIn
+ –
test
4
14 Merlin Gerin
STR 28 D protection
t Key:
E31220
E30704
i
+ –
test
10
11
STR 38 S protection
E31221
t Key:
E33950
Merlin Gerin 15
Masterpact: functions and characteristics
control unit selection (cont.)
STR 58 U protection
E31222
Key:
E30705
V t
1 I+T L+I
push to reset reset V IL+I+T I2t ON 1 reset button: pops out when the circuit
L+T 2 8
L off
T
breaker has tripped on a fault and must
be pressed (reset) before the circuit
I2t OFF breaker can be closed again.
9 2 selection of fault type for segregated
3 alarm: Ir and/or Im and/or Ih
L: long-time fault (Ir)
I1 I2 I3
I I: short-time fault (Im/l)
90% 10 T: earth fault (Ih)
4 14 3 ammeter digital display.
STR 58 U 11 4 bar graph indicating load level (% Ir).
5 15
50% 5 maximum protection rating.
21 6 overcurrent indicator LED.
20% 13 7-8 long-time current setting as a function of:
8 Io x Ir x In.
Io Ir tr
6 90 0.63 0.8
.88
.9 .92
.95 60
120 240
0 Ir Im I I 9 long-time trip delay
%Ir
480
9
105 0.5 1
.85 .98 30
10 short-time pick-up.
7 Max. xIn
.8
xIo
1 15
at 1.5Ir
other functions 11 short-time delay.
Im tm
4 5 .4 .3
τ tr
12 3 6 .3 .2
c fault indication; 12 adjustment of thermal memory after
11
norm 2
1.5 10
8 .2
.1 0
.1
c indication of LT overrun; tripping.
10 t I 12 14
xIr on I t off
2
STR 68 U protection
I2t ON
E33949
E31223
t Key:
reset 1
V
1 reset button: pops out when the circuit
N 1 2 3 LT setting breaker has tripped on a fault and must
(Ir) I2t OFF be pressed (reset) before the circuit
Hz 2
breaker can be closed again.
Cos ϕ
2 selection of displayed value (voltage,
kW LT time delay
(tr) power, energy, power factor, frequency).
MWh 2 3 display of current or interrupted current
(when flashing).
STR 68 U ST pick-up 4 local fault indication and indication reset.
earth fault (Im) 5 selection and indication of protection
pick-up (Ih) ST time delay parameter to be set.
(tm)
685812 6 selection and indication of load
A
monitoring parameters.
earth fault instantaneous 7 adjustment and saving of parameter
KA time delay (th) pick-up (I)
3 settings.
S 0 Ir Im I I 8 holes for sealable cover plate screws.
test 1 2 3 max 9 test connector.
other functions 10 test.
fault
11 maintenance indicator.
c fault indications and memorisation;
s c maintenance indicator;
4 c ammeter;
tr
c integrated test;
c power measurement;
tm
th c load monitoring (R);
Ih Ir Im I A
c self-monitoring (internal overheating,
5 malfunction of the microprocessor);
2 1 c zone selective interlocking for earth
11 % 6 faults.
maintenance load monitoring
10 – + 7
trip no trip MEM 24 V DC
9
8 test adjustments
16 Merlin Gerin
options for STR control units
zone selective interlocking A number of circuit breakers are installation.
(Z) interconnected one after another by a pilot- Opto-electronic outputs
wire. In the event of a short-time or earth The use of opto-transistors ensures total
fault, the control unit applies the set time isolation between the internal circuits of the
delay only if it receives a signal from a control unit and the circuits wired by the
downstream circuit breaker. If not, it trips user.
instantaneously (tripping time as 0.1 short-
time setting). In this way, the fault is cleared
rapidly by the nearest circuit breaker. The
thermal stresses in the installation are
minimised while maintaining time
discrimination throughout the entire
0 I
earth fault curves for the STR 58
load-shedding or load-reconnection
purposes.
Ic2
Ic1
0 I
load monitoring curves for the STR 58
communication: STR 58 U Transmission of the control unit settings, Other information that can be transmitted
circuit breaker position and current, voltage includes the value of the interrupted current,
transmission: STR 68 U and power measurements. the state of the thermal memory and the
maintenance indications
indication and c ammeter (I): a digital display c indication of type of fault (F);
continuously indicates the current of the
measurement phase with the greatest load (Imax). By
c segregated alarm switch for selected
fault type (V), wired in parallel with the
pressing a scroll button, it is also possible to opening button (MX), it disables circuit
display successively the readings of I1, I2, breaker closing for the selected type of fault.
I3, Ineutral and Ih.
In addition, three bargraphs provide an
immediate visual indication of the load on
each of the three phases.
Merlin Gerin 17
Masterpact: functions and characteristics
control unit selection (cont.)
STR 18 M to STR 58 U
048449
control unit
type of circuit breaker
basic protection
long time protection LT
current setting (Ir) as a function of Io and Ir Io = In x ...
settings tripping between 1.05 and 1.20 x Ir Ir = Io x ...
time delay (tr)
accuracy: + 0 - 20 % tr at 1.5 Ir (s)
tr at 6 Ir (s)
tr at 7.2 Ir (s)
short-time protection ST
pick-up (Im) adjustable by Im setting Im = Ir x ...
time delay (tm) tm setting with I2t OFF
tm setting with I2t ON
max. overcurrent time before tripping (ms)
max. break time (ms)
instantaneous protection I
pick-up setting
setting range
STR 58 U accuracy
OFF switch on front face
basic functions
fault indication
for tripping on a fault indicator button on front face
fault trip alarm contact (SDE)
for LT setting overrun LED (lights up at 0.9 Ir and flashes at 1.05 Ir)
LT overrun alarm contact (optional)
self-powered
self-monitoring internal overheating
optional functions
ammeter (I) display between 0.2 and 1.20 In
current readings with an accuracy of ± 1.5 % (1) (3)
bargraph indication of current levels with a resolution of 10 %
self-powered
earth fault protection: residual current (T) or source ground return (W) type on request
pick-up adjustable by Ih setting Ih = In x ...
time delay (th) th setting with I2t ON and I2t OFF
max. overcurrent time before tripping (ms)
max. break time (ms)
indication of type of fault (F) (LT - CT/Inst. - Earth) by LEDs on front face
power supply with battery module
with external power supply by AD module
segregated alarm switch for selected fault type (V) (LT - CT/Inst. - Earth)
output via relay contact
power supply by AD module
zone selective interlocking (Z)
by opto-electronic contact on ST and earth (T/W) fault
(1) Plus the uncertainty of the built-in transformers: load monitoring (R)
± 3 %.
adjustment of load limit thresholds by Ic1 and Ic2 settings Ic1 = Ir x ... / Ic2 = Ir x ...
(2) Max = In x ... N1/H1 H2 L1
time delay tr1 at 1.5 Ic1
630 A 22 28 14
800 - 1000 A 22 28 10 time delay tr2 at 1.5 Ic2
1200 - 1600 A 22 24 8 output via opto-electronic contact 0.1 A / 240 V
2000 A 17 20 6
2500 A 12 14 6 time delay for load reconnection
3000 - 3200 A 10 12 – communication (COM)
4000 - 6300 A 8 10 –
2 outputs for data transmission to Digipact module
(3) Continuous display for the phase with the
greatest load.
transmitted values all control unit settings
(4) 0.2 x In to 1200 A without external power alarms: Ir warning, fault type, self-monitoring
supply or 0.1 x In with external power supply. load monitoring thresholds
(5) Accuracy with respect to the long time LT current values I1, I2, I3, IN
protection.
power supply by AD module
(6) Resettable maximum ammeter.
18 Merlin Gerin
STR 18 M STR 28 D STR 38 S STR 58 U
N1, H1, H2 N1, H1, H2 N1, H1, H2, L1 N1, H1, H2, L1
c c c
0.5 to 1 (4 settings) 0.5 to 1 (4 settings) 0.5 to 1 (4 settings)
0.8 to 1 (8 settings) 0.8 to 1 (8 settings) 0.8 to 1 (8 settings)
fixed fixed adjustable
120 120 15 30 60 120 240 480
7.5 7.5 0.94 1.88 3.75 7.50 15 30
5.2 5.2 0.65 1.30 2.60 5.20 10 21
c c
1.5 to 10 ± 15 % 1.5 to 10 ± 15 %
0 0.1 0.2 0.3 0.4 0 0.1 0.2 0.3 0.4
0.1 0.2 0.3 0.1 0.2 0.3
0 80 140 230 350 0 80 140 230 350
80 140 230 350 500 80 140 230 350 500
c c c c
Im = In x ... Im = Ir x ... I = In x ... I = In x ...
2 x In to Max (2) 1.5 to 10 x Ir fixed at high set (Max) (2) 2 x In to Max (2)
± 15 % ± 15 % ± 20 % ± 15 %
on types N1 and H1 on types N1 and H1 on types N1 and H1
c c c c
c c c c
c c c
c c c
c c c
c c c
c c c
I1, I2, I3, IN, Imax (6) I1, I2, I3, IN, Ih, Imax (6) I1, I2, I3, IN, Ih, Imax (6)
I1, I2, I3 I1, I2, I3 I1, I2, I3
c c c
c c
0.1 at 1 (max 1200 A) (4) ± 15 % 0.1 at 1 (max 1200 A) (4) ± 15 %
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
60 140 230 350 60 140 230 350
140 230 350 500 140 230 350 500
c c
c c
c c
c
c
c
c
c
c
c
c
Merlin Gerin 19
Masterpact: functions and characteristics
control unit selection (cont.)
STR 68 U
036630
presentation
The STR 68 U control unit offers
measurement, supervision and energy
management functions.
Microprocessor technology, liquid crystal
display and function keys ensure high
accuracy and easy adjustment.
The standard STR 68 U control unit provides
the following:
c universal protection;
c ammeter function;
c indication of fault type;
c values of interrupted currents;
c maintenance indicator;
c integrated test.
The following options can be added:
c power measurement module (P);
c "earth fault" protection module;
c control and indication modules (M) with or
without transmission to a supervisor.
Certain M modules can provide load
monitoring or zone selective interlocking for
earth fault protection.
protection The STR 68 control unit provides: c "earth" protection with time
c overload protection, with long time discrimination or zone selective interlocking.
protection LT including: The protection is of the residual current type
v adjustable time delay and thermal (or source ground return type on request).
memory possibility;
c short-circuit protection:
v delayed, with short time function ST, for
which the I2t curve can be disabled by the
user,
v instantaneous, with the INST function that
can be disabled by the user;
20 Merlin Gerin
optional functions c power measurement (P); c "earth fault" protection (T)
c indication and control (M) Of the residual current type (or source
Thirty-one different modules offer various ground return type on request), it is possible
combinations of functions including: to obtain zone selective interlocking by
v load monitoring, combining the T option with the appropriate
v trip indication, M option.
v self-monitoring,
v zone selective interlocking for "earth fault"
protection,
v transmission of data to a supervisor
(modules M17 to M31 only).
Each STR 68 U control unit can be equipped
with only one M module.
For the function offered by each M module,
(see page xxx).
Merlin Gerin 21
Masterpact: functions and characteristics
control unit selection (cont.)
STR 68 U
22 Merlin Gerin
optional functions
earth fault protection: residual current (T) or source ground return (W) type on request c (zone selective interlocking with option M)
pick-up (Ih) adjustable in 2 % steps Ih = In x ... 0.2 to 1 (maxi 1200 A. mini 160 A ) ± 15 %
time delay (th) th setting 0.1 0.2 0.3 0.4
max. overcurrent time before tripping (ms) 60 140 230 350
max. break time (ms) 140 230 350 500
thermal memory (10 mn) c
power measurement (P) (see opposite page for details) c
output characteristics opto-decoupled 0.2 A - 24 V DC
integrated power supply c
voltage measurements U12. U23. U31 160 to 690 ± 1 %
V1N. V2N. V3N 90 to 400 V ± 1 %
frequency measurement: f 45 to 65 Hz ± 0.5 %
power factor measurement: cos ϕ - 1 to + 1 ± 2.5 %
instantaneous active power measurement: P - 9000 to 9000 kW ± 5 %
instantaneous active energy measurement: EP 0 to 9999 MWh ± 5 %
indication and control (M): 31 modules (1 per control unit) providing the following combinations: c
load monitoring 2 possible options
option 1: 2 load limit pick-ups Ic1 and Ic2 Ic1 = In x ... 0.2 to 1 In 2 % steps
delay tr1 = 0.5 x tr ± 5 %
Ic2 = In x ... 0.2 to 1 In 2 % steps
delay tr2 = 0.25 x tr ± 5 %
option 2: 1 load limit pick-up Ic1 Ic1 = In x ... 0.2 to 1 In 2 % steps
1 load reconnection pick-up Ic2 delay tr1 = 0.5 x tr ± 5 %
Ic2 = In x ... 0.2 to 1 In 2 % steps
delay tr2 = 60 s fixed ± 5 %
zone selective interlocking for earth fault protection
trip indications
for type of fault long-time, short-time, earth
for self-monitoring (1) alarm
transmission
characteristics type RS 485
protocol JBus
speed 9600 bauds
max. number of addresses 255
values transmitted: type of fault tripping on Im, Ir, Ih
circuit breaker status self-monitoring alarm
settings all pick-ups and delays
circuit breaker status open or closed
values transmitted: ammeter currents I1, I2, I3 max
power system status voltmeter voltages U12, U23, U31
voltages V1N, V2N, V3N
power factor, frequency cos ϕ, f
instantaneous active power and energy: P. EP - 9000 to 9000 kW. 0 to 9999 MWh ± 5 %
instantaneous reactive power and energy: Q. EQ - 9000 to 9000 kVar. 0 to 9999 MVahr ± 5 %
power supply 24, 48, 125 V DC or 100, 240 V AC
(1) Depending on the equipment, the "self-monitoring" alarm signal may or may not trip the circuit breaker, see "service continuity" option on the order form.
Merlin Gerin 23
Masterpact: functions and characteristics
control unit selection
STR 68 U (cont.)
option m selection Option M can be incorporated in control unit The following table indicates the functions of
STR68U to provide the following functions: the different versions, designated m01 to
c RS485 data transmission at 9600 bauds to m31.
JBUS protocol; For terminal wiring see page xxxx.
c remote signal via opto-electronic output;
c zone selective interlocking for earth fault
protection.
24 Merlin Gerin
operating zones Factory adjustments
The STR68U control unit is factory adjusted
Basic functions: long time LT, Earth fault protection (option T) as follows:
short time ST, instantaneous INST LT setting Ir In
time delay tr 480 s
E26039
t t
E26042
ST pick-up Im 4 In
I2t ON I2t ON
time delay tm 0,2 s
1
INST pick-up I maxi
I2t OFF I2t OFF T earth fault pick-up Ih 0,2 In
2 time delay th 0,1 s
load monitor Ic1 In
Ic2 In
T1
3
T2
4
5
0 Ir Im I I 0 I
overcurrent settings earth fault protection settings
1 : LT setting Ir (long time) T1 : earth fault pick-up Ih
2 : LT time delay tr (long time) T2 : earth fault time delay th
3 : ST pick-up Im ( short time)
4 : ST time delay tm ( short time)
5 : INST pick-up I (instantaneous)
t t
E26037
E26038
Ic2
Ic2 Ic1
Ic1
0 I 0 I
load monitoring and control settings load monitoring and control settings
Ic1 pick-up (load limit) Ic1 pick-up (load limit)
Ic2 pick-up (load limit) Ic2 pick-up (load reconnection)
Merlin Gerin 25
Masterpact: functions and characteristics
control unit accessories
units;
Providing a complement to the AD module,
c 1.5 h with STR 68 control unit.
the battery module provides backup power
for display indications and maintenance Installation: on vertical plate or symmetrical
indicator data in the event of a power failure. rail. (ambient temperature from: 0 °C to
Float connected between the power supply +50 °C).
and the control unit, it ensures a backup
time of approximately:
mini test kit (BU) This test kit is common to the Masterpact,
047035
portable test kit for STR 18 c for other control units, to check the
052172
26 Merlin Gerin
Masterpact: functions and characteristics
auxiliary power supplies
STR 28 / 58
protection : LT, ST, INST yes
option I if I u 20% In yes
if I < 20% In no no (1) yes (2) F1/F2 no
or single phase load
option F no no (1) yes F1/F2 yes
option FV no no (1) yes F1/F2 no
option ALR yes
option R yes
option T/W if Ih u 0.2 x In yes
if Ih < 0.2 x In no (3) no (1) yes F1/F2 no
option C no no (1) yes F1/F2 no
STR 68
protection : LT, ST, INST, T, W yes
other functions : see drawings page 71
(1) Not recommended: possible with a 24 V DC source, class 2, 5 Watt, ripple factor < 10%.
(2) Display will in this case be "❊❊❊❊". Auxiliary supply allows to save maximeter information.
(3) Ih pick-ups for which protection is not self-powered are printed in red on the trip unit front face.
Merlin Gerin 27
Masterpact: functions and characteristics
auxiliaries
013282
14 Merlin Gerin
035932
operation counter
(CDM)
With gear-motor option only. The operation
counter is read from the front and gives the
total number of breaker operating cycles.
Merlin Gerin 15
Masterpact: functions and characteristics
auxiliaries (cont.)
016813
Release combinations
Each Masterpact circuit breaker can be
equipped with:
1 MX + 1 MN + 1 XF, or
2 MX + 1 XF
16 Merlin Gerin
016814
reached;
As standard and independent from the
c optional: 24 additional changeover
differentiated fault indications on the control
switches (OFSUP block). These
unit, any fault-trip is indicated by:
microswitches can be parallel connected in
c 1 fault-trip indicator/reset button;
pairs to increase the rated current and
c 1 changeover contact (SDE).
breaking capacity (in drawout version only).
The reset button must always be pressed
after a fault-trip to enable breaker closing.
Additional changeover switches ("OFSUP" block)
"ready to close" contact Optional: automatic reset, allowing remote
(PF) breaker closing without local resetting (the
SDE contact operates up to the reset).
Optional:
016524
connected/disconnected
position carriage switches
In addition to the local "connected/test/
Changeover switches to indicate "connected"
position "CE" disconnected" position indicator, two series
of optional carriage switches are available
for the fixed chassis (of drawout circuit
breaker).
c a block of 4 changeover switches to
indicate "connected" position (CE);
c a block of 2 changeover switches to
indicate "disconnected" position (CD). The
disconnected position is indicated only when
the minimum isolating distance between
main and auxiliary circuits has been
reached.
By series connection of these contacts the
test position can be indicated.
c 1 changeover switch to indicate "test"
position (CT).
contact characteristics
auxiliary contacts type O OF OFSUP SDE PF CE CD CT CH
quantity changeover 4 24 1 1 4 2 1 1
NO 2 NO
NC 2 NC
current rating (A) 10 10 10 10 10 10 10 10 10
breaking capacity 110 V 15
AC 50/60 Hz (A rms.) 240 V 10 10 10 10 10 10 10 10 10
pf u 0.3 380 V 6 10 6 5 5 6 6 6 6
480 V 6 10 6 6 6 6 6
600 V 3 6 3 3 3 3 3
DC (A) 48 V 3 5 3 3 3 3 3 3 3
L/R i 0.01 s 125 V 0.5 3 0.5 0.3 0,3 0.5 0.5 0.5 0.5
250 V 0.25 3 0.25 0.15 0.15 0.25 0.25 0.25 0.25
500 V 0.5
Merlin Gerin 17
Masterpact: functions and characteristics
accessories
013280
Optional: attached to the fixed portion of Optional: attached to the fixed portion of
drawout circuit breakers or on the fixed drawout circuit breakers, this cover prevents
circuit breaker, this cover eliminates the access to the electrical auxiliary connection
safety clearance requirement above the terminals.
breaker (this option is incompatible with front
connection on top).
Fixed portion of drawout circuit breakers with arc chute and
terminal shield
016818
360
plan de fixation
chassis
châssis
fixing
datum
référence 60
a b
18 Merlin Gerin
transparent cover (CCP)
016819
2.5 mm2).
The breaker auxiliary circuits are connected
by connection blocks that operate
automatically to isolate the auxiliaries when
the breaker is in "disconnected" position.
On request, an additional 5-way terminal
block (BS) is available to provide five
common points.
c optional: by one or two plugs,
Auxiliaries for drawout version
disconnectable and accessible from the
front, installed on the mobile part of the
assembly.
breaker mismatch
035940
protection
Optional: for drawout version only, this
systems allows only correctly matched
breakers (rating, type wiring, etc.) to be
inserted in a given fixed frame.
Two matching parts (1 for the fixed chassis
and 1 for the mobile assembly) can be used
to create 20 different user selected
combinations.
Earth connection
The earth connection terminal (drawout
pattern) is on the left hand side of the
chassis. It is marked with the symbol t
Merlin Gerin 19
Masterpact: functions and characteristics
accessories (cont.)
035932
"disconnected", Remarks
c the keylocks are of the captive key type,
"connected" and "test" i.e. key free when locked;
position locking (1) c Profalux and Ronis keylocks can be used
together;
Mounted on the frame and accessible with c a second Profalux or Ronis lock, identical
the cubicle door locked, this system is to the one mounted on the chassis, can be
available in two versions: supplied separately.
c "disconnected" position locking;
v as standard by 1 padlocking device (1 to 3
padlocks not supplied),
v optional: by a locking device with 1 or 2
Profalux key locks;
c "disconnected", "connected" and "test"
position locking (optional);
v by 1 padlocking device, with 1 to 3
padlocks not supplied (VEC),
v by 1 locking device, with 1 or 2 Profalux
key locks (VSPEC),
20 Merlin Gerin
"disconnected" position locking
by padlocks (not supplied) as standard
1 Profalux key lock VSPC1
2 Profalux key locks, identical profiles VSPC2
2 Profalux key locks, different profiles 2 VSPC1
adaptation fixture for Profalux key lock (lock not supplied) VSPRCC
On request
1 Ronis key lock VSRC1
2 Ronis key locks, identical profiles VSRC2
2 Ronis key locks, different profiles 2 VSRC1
adaptation fixture for Castell key lock (lock not supplied) VSCC
adaptation fixture for Kirk key lock (lock not supplied) VSKC
adaptation fixture for Trayvou key lock (lock not supplied) VSTC
withdrawal/spring charged
016817
door interlock
Optional: mounted on the chassis, this lock interlock
prevents the cubicle door from being opened
Optional: this lock prevents withdrawal of
when the breaker is in the "connected"
the breaker from the chassis when the
position. If the breaker is put into the
springs are charged.
"connected" position with the door open, the
Incompatible with MN or MNR release.
latter can be closed without disconnecting
the breaker.
racking interlock
Optional: this lock prevents insertion of the
breaker racking handle when the cubicle
door is open. It can be defeated by pressing
a b on the unlocking mechanism.
door interlock
a: racking interlock
b: door latch right-hand side VPECD
left-hand side VPECG
racking interlock VPOC
withdrawal/spring charged interlock VEAA
Merlin Gerin 21
Masterpact: functions and characteristics
automatic source-changeover systems
053060
interconnected by a set of rods;
c horizontally (two only), i.e. side-by-side
and interconnected by a set of cables.
Masterpact automatic source-changeover system
053058
An electrical interlock must be used when
the source changeover is part of an
053061
automatic system.
Controller
6 - controller BA or UA.
Each Masterpact circuit breaker is 2
equipped with:
c a motor mechanism;
c a shunt release (MX); 1 2
c a «ready to close» contact (PF);
c a block of 4 changeover switches (OF); 3
c an additional terminal block (BS) and a 3
block of 4 «connected» position switches
(CE) for source-changeover systems made
up of drawout breakers.
controller.
IN
N GER
MERLI O
UN =
N
UR 0,5s
R
UN
N I 0,5s
ON /
I /O
ON / OFF R
1
UN =
/O
OFF
fault
fault
stop
test
manu
6
MERLIN
9
GERIN
0 . OFF
multi
P25M
660V 92-1
0 . OFF
AC3-IEC2
GERIN
MERLIN
9
multi
P25M
660V 92-1
AC3-IEC2
Test
Test
B US
IN
N GER O
MERLI UN =
N
UR
R
UN
N I
ON /
I R
ON / /O 1
OFF UN =
/O
OFF
fault
fault
auto
stop
test
manu
generator
STOP
R
5
36 Merlin Gerin
automatic source-changeover system with 3 devices
A Masterpact automatic source- without controller In this case, the automatic control system to
changeover system with 3 devices is initiate changeovers between the «Normal»
made up of: and «Replacement» sources under
E33080
1 - 2 circuit breakers QN1 and QN2 predefined conditions must be provided by
connected to the "Normal" source; the customer.
2 - circuit breaker QR connected to the Note that we can provide diagrams for the
"Replacement" source; design of various automatic control systems
3 - mechanical interlocking system by rods; 1 for different sources.
for such applications (consult us)
automatic control of the system can be
provided by adding:
4 - 2 electrical interlocking unit IVE;
5 - auxiliaries control plate ACP;
3
6 - controller BA or UA.
Each Masterpact circuit breaker is 1
equipped with:
c a motor mechanism;
c a shunt release (MX);
c a "ready to close" contact (PF);
c a block of 4 changeover switches (OF); 3
c an additional terminal block (BS) and a
block of 4 "connected" position switches
(CE) for source-changeover systems made 2
up of drawout breakers.
MERLIN
9
GERIN
0 . OFF
multi
P25M
660V 92-1
0 . OFF
AC3-IEC2
GERIN
MERLIN
9
multi
P25M
660V 92-1
IN
N GER
AC3-IEC2
MERLI O
UN =
Test N
UR 0,5s
R
Test
UN
N I 0,5s
ON /
I /O
ON / OFF R
1
UN =
/O
OFF
fault
fault
stop
test
manu
4
6
B US
5 MERLI
N GER
IN
UN =
O
N
UR
R
UN
N I
ON /
I R
ON / /O 1
OFF UN =
/O
OFF
fault
fault
auto
stop
test
manu or
STOP
generat
R
Merlin Gerin 37
Masterpact: functions and characteristics
automatic source-changeover systems (cont.)
mechanical interlock selection
mechanical interlocking by
025184
mechanical interlocking by
025186
38 Merlin Gerin
Masterpact: functions and characteristics
automatic source-changeover systems (cont.)
automatic control: typical configurations
0 1 0
0 0 1
Q1 Q2 Q3
Merlin Gerin 39
Masterpact: functions and characteristics
automatic source-changeover systems (cont.)
controller option selection
F F
MERL
IN GERIN 0 . OF MERL
9
IN GERIN 0 . OF
9 multi
multi
P25M
P25M
660V
F
660V
F C292-1
0 . OF
C292-1 AC3-IE
0 . OF
AC3-IE
IN GERIN
IN GERIN MERL
MERL 9
9 multi
multi
P25M
P25M
660V
660V C292-1
C292-1 AC3-IE
AC3-IE
Test
Test
Test
B US
Test
RIN
IN GE UN =
O
MERL
N
UR
R
UN
N I
B US
ON /
I R
ON / /O
OFF UN =1
/O
OFF
RIN fault
IN GE UN =
O
MERL fault
N
auto
UR
R
UN stop
N test
I
ON / manu tor
R STO
P genera
I /O
ON / OFF 1 R
UN =
/O
OFF
fault
N
fault
auto
stop
test
manu tor
STO
P genera
R
customer
connection
mechanism.
Control voltage:
c 48 to 415 V, 50/60 Hz - 440 V 60 Hz.
The IVE control voltage must be the same
as the motor mechanism voltage.
c two P25M circuit breakers supplying and Power is supplied by the "Normal" and
protecting the automatic control circuits for "Replacement" sources. The control
the "Normal" and "Replacement" sources. voltage for the auxiliaries control plate must
These circuit breakers have an infinite be the same as for the IVE unit and the
breaking capacity; motor mechanisms.
c two relay contactors for the BA or UA Control voltages
controller; c 220 to 240 V 50/60 Hz;
c the terminal block for connection to the c 380 to 415 V 50/60 Hz - 440 V 60 Hz.
controller.
Installation:
The auxiliaries control plate ACP must be
wired to the IVE unit by the customer.
40 Merlin Gerin
controller
053058
Controller UA
controller BA UA
compatible circuit breakers All Masterpact circuit breakers
4-position switch
automatic operation c c
forced operation on "Normal" source c c
forced operation on "Replacement" source c c
stop (both "Normal" and "Replacement" sources off) c c
automatic operation
monitoring of the "Normal" source and automatic changeover c c
generator set control c
load shedding and reconnection of non-priority circuits c
changeover to the "Replacement" source if one of the phases of the
"Normal" phase is absent c
test
by opening the P25M circuit breaker supplying the controller c
by pressing the test button on the front of the controller c
indications
circuit breaker status indication on the front of the controller: on, off,
fault trip, automatic mode indicating contact c c
automatic mode indicating contract c c
other functions
selection of type of "Normal" source (single-phase or three-phase) c
voluntary transfer to "Replacement" source (e.g. energy management commands) c c
during peak-tariff periods (energy management commands), forced operation
on "Normal" if "Replacement" source not operational c
supplementary control contact (not carried out by the controller). Transfer to
"Replacement" source only if contact closed. (ex: UR frequency control) c c
setting of maximum startup time for the replacement source c
power supply
control voltages (1) 220 to 240 V 50/60 Hz
380 to 415 V 50/60 Hz - 440 V 60 Hz
options
communication option c
(1) The same voltage must be used for the ACP plate, the IVE unit and the circuit breaker motor mechanisms. If this voltage is the same as the source voltage, then
the “Normal” and “Replacement” sources can be used directly for the power supply. If not, a BC type or equivalent isolation transformer must be used.
Merlin Gerin 41
Masterpact: functions and characteristics
automatic source-changeover systems
controller option selection (cont.)
BA automatism v stop (both "Normal" and "Replacement" carried out by the controller). Transfer to
220/240 V 50/60 Hz
2 4 t1 sources off); "Replacement" source only if contact closed
1 8 s
N UN R UR N UN = 0 0.5 15 c adjustment of time delays in front: (ex: UR frequency control),
0.1 30
v t1 from 0.1 to 30 seconds; v outputs:
ON/I ON/I
0.5s
v t2 from 0.1 to 240 seconds; – indication of operation in automatic mode.
0.5s
OFF/O OFF/O c circuit breaker status indication on the Connection to the terminal block: see p.XXX.
t2 15 30 front of the controller: on, off, fault trip; c controller BA can be tested by opening
fault fault
s 8
4
60
120
UN = I R the P25M circuit breaker on the N circuit,
reset
0.1 240
thus simulating a failure of UN.
stop auto
See detailed transfer steps on page XXX.
manu
N R
42 Merlin Gerin
c 4-position switch in "stop" position c 4-position switch in "auto" position c 4-position switch in "N " position
(automatic operation) (forced operation on "Normal" source)
E21108
E27107
E30187
off QN et QR open operat. on N R 4-position switch N et UN présente
source N I O
UN fail (duration > t1) or voluntary
"auto" switching order received
UR present and supplementary QR opens
control contact N➡R closed
reset duration a 1 s
QN opens
t > 0,5 s
end of reset
t > 0,5 s QN closes
QR closes QN fermé
"stop"
operat. on N R
QR closed
source N I O
operat. on N R
source R action on 4-position switch
O I
t > 0,5 s
4-position switch in "R" position
UR present and supplementary control
contact N➡R closed
QN closes
QN opens
QN closed
t > 0,5 s
QR closes
QR closed
operat. on N R
source R O I
Merlin Gerin 43
Masterpact: functions and characteristics
automatic source-changeover systems
controller option selection (cont.)
automatic functions:
c switching from one source to another
depending on the presence of voltage UN
on the "Normal" source;
c control of an engine generating set;
c shedding and reconnection of non-priority
circuits;
c switching to the "Replacement" source in
the event of a failure on one of the phases of
the "Normal" source.
MERLIN GERIN
compact / masterpact
UA automatism
220/240 V 50/60 Hz
2 4 t1 Operation c integrated terminal block for connection of
N UN R UR N UN = 0
1 8
15
s c a four-position switch can be used to the following signals:
0.5
0.1 30
select: v inputs:
5 10 5 10 t3
ON/I ON/I
t4
s 2 15 2 15 s
v automatic operation; – order for voluntary transfer to source R
OFF/O OFF/O
1
0.5 30
20 1
0.5 30
20
v forced operation on source N; (e.g. energy management commands),
t2 15 30
v forced operation on source R; – supplementary control contact: (not
s 8
4
60
120
UN = I R v stop (circuit breakers open and manual carried out by the controller). Transfer to
fault fault
reset
0.1 240 operation); "Replacement" source only if contact closed
stop auto c adjustment of time delays in front: (ex: UR frequency control),
240 300 t5
manu 160 360 s
test 120 480 v t1 from 0.1 to 30 seconds; v outputs:
60 600
v t2 from 0.1 to 240 seconds; – control of engine generator set,
N R v t3 from 0.5 to 30 seconds; – load shedding of non-priority circuits,
generator
STOP
v t4 from 0.5 to 30 seconds; – indication of operation in automatic mode;
v t5 from 60 to 600 seconds; c 3 switches provide the following functions:
Front face of controller UA
c circuit breaker status indication on the v selection of the type of "Normal" source,
front of the controller: on, off, fault trip; i.e. single-phase or three-phase;
Time delay settings: c test button on the front of the controller v enable or disable voluntary energy
QN: Masterpact circuit breaker with motor to check the transfer from the “Normal” management transfer if the "Replacement"
mechanism on “Normal” source, source to the "Replacement" source and the source is not operational;
QR: Masterpact circuit breaker with motor
mechanism on “Replacement” source,
return to the "Normal" source; v selection of the maximum tolerated
t1: time delay before QN opens when the voltage starting time for the engine generator set
UN of the “Normal” source disappears, ("Replacement" source): 120 s or 180 s.
t2: time delay before QR opens when the voltage
UN of the “Normal” source is restored,
t3: time delay before QR closes once QN has Batibus option for controller UA In automatic mode, this communications
opened and the load has been shed,
A communication function can be used to option also offers the possibility of remote
t4: time delay before QN closes once QR has
opened and the load has been reconnected, check the following from a remote location: forced operation on the “Replacement”
t5: time delay for confirmation of presence of UN c status of the circuit breakers (open, source.
before stopping the generator set. closed or fault trip);
c voltage presence on the “Normal” and
“Replacement” sources;
c presence of an order forcing operation on
the “Replacement” source (e.g. for energy
management purposes);
c values of settings and configurations,
c status of the non-priority circuits (whether
subject to load shedding or not).
44 Merlin Gerin
c 4-position switch in "stop" position c 4-position switch in "auto" position c 4-position switch in "N" position
(automatic operation) (forced operation on "Normal" source)
E30185
E30187
E27107
reset duration a 1 s
genset startup t > t4
"stop"
operat. on N R
t > t3 genset off
source N I O
QR closed
genset remains on
QR closes
UN present for t > t5 and no
voluntary switching order received
QR closed
genset off
operat. on N R
genset on
source R O I
UR absent
action on 4-position switch
Merlin Gerin 45
Masterpact: functions and characteristics
automatic source-changeover systems
controller option selection (cont.)
46 Merlin Gerin
Masterpact: installation and connection
general
E28811
E29026
E31255
E31257
E31256
26
45 305
42 Merlin Gerin
Masterpact: installation and connection
safety clearance
Certain distances must be maintained These distances are the results of tests
between a circuit breaker and other carried out in accordance with standard
elements such as panels, bars and other IEC 947-2 and are in part determined by the
circuit breakers. Taken together, these ultimate breaking capacities.
distances form the safety clearance for the
circuit breaker. The diagrams and the table
below indicate the required distances when
installing Masterpact circuit breakers.
E31233
E31230
A
D D A
A
B B
B B
E31231
A A
213 B B
Merlin Gerin 43
Masterpact: connection
general
016806
016807
Front connection Rear vertical connection
025179
016808
electrodynamic forces c the first bar spacers must be located at c this maximum distance must be
less than a certain distance from the circuit respected to withstand the electrodynamic
breaker connection point; forces that are applied between the bars
during a short-circuit.
44 Merlin Gerin
connection selection table Note:
The indicated values come from tests and
theoretical calculations made for the
parameters given below. These tables are
intended to serve as a general guide for
connection design and not to replace
experience acquired for a certain type of
connection or the need for subsequent tests.
Merlin Gerin 45
Masterpact: connection
general
E31258
fixed circuit breakers
46 Merlin Gerin
drawout circuit breakers
E31259
drawout circuit breakers, flat bars
maximum Ta = 40 °C Ta = 50 °C Ta = 60°C
current
Masterpact number of bars Masterpact number of bars Masterpact number of bars
5 thick bars 10 thick bars 5 thick bars 10 thick bars 5 thick bars 10 thick bars
800 M08 2b.50 x 5 1b.50 x 10 M08 2b.50 x 5 1b.50 x 10 M08 2b.50 x 5 2b.50 x 10
1000 M10 3b.50 x 5 1b.63 x 10 M10 3b.50 x 5 2b.50 x 10 M10 3b.63 x 5 2b.50 x 10
1250 M12 3b.50 x 5 2b.50 x 10 M12 3b.50 x 5 2b.50 x 10 M12 (1) 3b.63 x 5 2b.50 x 10
1250 M12 2b.80 x 5 2b.50 x 10 M12 2b.80 x 5 2b.50 x 10 M16 3b.63 x 5 2b.50 x 10
1400 M16 3b.50 x 5 2b.50 x 10 M16 2b.80 x 5 2b.50 x 10 M16 3b.80 x 5 2b.63 x 10
1600 M16 3b.63 x 5 2b.50 x 10 M16 3b.80 x 5 2b.63 x 10 M20 3b.80 x 5 3b.50 x 10
1800 M20 3b.80 x 5 2b.63 x 10 M20 3b.80 x 5 2b.63 x 10 M20 3b.100 x 5 2b.80 x 10
2000 M20 3b.100 x 5 2b.80 x 10 M20 3b.100 x 5 2b.80 x 10 M25 3b.100 x 5 3b.63 x 10
2200 M25 3b.100 x 5 2b.80 x 10 M25 3b.100 x 5 2b.80 x 10 M25 (2) 4b.80 x 5 2b.100 x 10
2500 M25 4b.100 x 5 2b.100 x 10 M32 4b.100 x 5 2b.100 x 10 M32 4b.100 x 5 3b.80 x 10
2800 M32 4b.100 x 5 3b.80 x 10 M32 4b.100 x 5 3b.80 x 10 M32 5b.100 x 5 3b.100 x 10
3000 M32 5b.100 x 5 3b.80 x 10 M32 6b.100 x 5 3b.100 x 10 M40 8b.100 x 5 3b.100 x 10
3100/3150 M32 6b.100 x 5 3b.100 x 10 M40 8b.100 x 5 3b.100 x 10 M40 10b.100 x 5 4b.100 x 10
3500 M40 8b.100 x 5 4b.100 x 10 M40 8b.100 x 5 4b.100 x 10 M50 10b.100 x 5 5b.100 x 10
3800 M40 8b.100 x 5 4b.100 x 10 M50 10b.100 x 5 5b.100 x 10 M50 10b.100 x 5 5b.100 x 10
4000 M50 10b.100 x 5 5b.100 x 10 M50 10b.100 x 5 5b.100 x 10 M50 10b.125 x 5 5b.100 x 10
4500 M50 10b.100 x 5 5b.100 x 10 M50 10b.100 x 5 5b.100 x 10 M63 10b.125 x 5 6b.100 x 10
4800 M50 10b.100 x 5 5b.100 x 10 M63 10b.125 x 5 6b.100 x 10 M63 10b.125 x 5 6b.100 x 10
5000 M50 10b.100 x 5 5b.100 x 10 M63 10b.125 x 5 6b.100 x 10
5400 M63 10b.125 x 5 6b.100 x 10 M63 10b.125 x 5 6b.100 x 10
6000 M63 10b.125 x 5 6b.100 x 10
(1) Except for M12N.
(2) Except for M25L.
Merlin Gerin 47
Masterpact: installation
fixed circuit breakers M08 to M32
dimensions
553
E30749
3 or 4 poles necessary space for removing
E30748
438
the arc chutes
(with or without arc chute cover)
E30742
493
378
90 130
45
311
(*)
(*)
(*) Datum
mounting
on a base plate on rails mounting detail
E30765
E30766
E30775
Ø14
Ø11 A 2 Ø11 x 6
150
3 poles 4 poles
150
A 150 150
30 mini 30 mini
60 maxi 60 maxi B 400 515
cut-outs
cut-outs de porte holes for escutcheon
E30763
E30764
152,5
270
14,5
(*) 148,5
71,5 69
27
80 mini 37,5
80
325 mini 11 Ø5 180 180 17,5
(*)
(*) Datum
48 Merlin Gerin
Masterpact: installation
drawout circuit breaker M08 to M32
dimensions
"disconnected" position
3 or 4 poles
E30747
E30746
45
E30741
439
800 (*)
mini
55 325 55
128
60 101 175 85 435 (3p)
367 70 425 55
550 (4p)
(*)
(*) Datum
mounting
on a base plate on rails mounting detail
E30767
E30768
E30775
Ø14
Ø11 A 2 Ø11 x 6
3 poles 4 poles
101 175 101 175 A 175 175
B 325 425
cut-outs
front panel cut-out holes for escutcheon
E30761
ACB's side
E30760
152,5
270
71,5 148,5
19 69
47
55 18,5
100 100
325 mini 11 Ø5 180 180 17,5
mini
ACB's basis
Merlin Gerin 49
Masterpact: installation
fixed circuit breaker M40
dimensions
3 or 4 poles 819
E30753
necessary space for removing
E30752
553
the arc chutes
E31226
130 493
90
45
311
(*)
(*)
11
30 mini 150 68 11 515
60 maxi
290 11 537 (3p)
780
802 (4p) 11
(*) Datum
mounting
on a base plate on rails mounting detail
E30771
E30772
E30775 Ø14
Ø11 A 2 Ø11 x 6
cut-outs
front panel cut-out holes for escutcheon
E30763
E30764
152,5
270
14,5
(*) 148,5
71,5 69
27
80 mini 37,5
325 80
mini 11 Ø5 180 180 17,5
(*)
(*) Datum
50 Merlin Gerin
Masterpact: installation
drawout circuit breaker M40
dimensions
3 or 4 poles "disconnected" position
E30750
E30751
E30743
45
439
484
800 (*)
mini
128 (1)
60
101 175 85 70 425 55
367 550 (3p)
60 350 350 55
815 (4p)
(*)
(*) Datum
(1) 4-pole version only.
mounting
on a base plate on rails mounting detail
E30777
E30774
E30773
40 40 30
350
150
350
cut-outs
front panel cut-out holes for escutcheon
ACB's side
E30762
E30760
152,5
270
47 148,5
71,5
19 69
55 45 (1)
18,5
100
325 mini 11 Ø5 180 180 17,5
ACB's basis
Merlin Gerin 51
Masterpact: installation
fixed circuit breaker M50
dimensions
necessary space for removing
E30756
3 poles
E30757
819
the arc chutes
(with or without arc chute cover) 759
E31227
130
90
45
311
(*)
(*)
(*) Datum
mounting
on a base plate on rails mounting detail
E30775
E30771
E30772
Ø14
Ø11 A 2 Ø11 x 6
cut-outs
front panel cut-out holes for escutcheon
E30763
E30764
152,5
270
14,5
(*) 148,5
71,5 69
27
80 mini 37,5
325 80
mini 11 Ø5 180 180 17,5
(*)
(*) Datum
52 Merlin Gerin
Masterpact: installation
drawout circuit breaker M50
dimensions
E30754
3 or 4 poles "disconnected" position
E30755
45
E30744
45
484
800 (*)
mini
128
60
101 175 85 60 350 350 55
367 815 (3p)
40 475 475 55
1045 (4p)
(*)
(*) Datum
mounting
on a base plate on rails mounting detail
E30769
E30770
40 40 30
E31228
350
150
350
cut-outs
front panel cut-out holes for escutcheon
E30762
ACB's side
E30760
152,5
270
47 148,5
71,5
19 69
55 45 (1)
18,5
100
325 mini 11 Ø5 180 180 17,5
ACB's basis
Merlin Gerin 53
Masterpact: installation
drawout circuit breaker M63
dimensions
E30758
3 poles or 4 poles "disconnected" position
E30759
45
E30745
45
484
800 (*)
mini
128
60
101 175 85 40 475 475 55
367 1045
(*)
(*) Datum
mounting
on a plate on rails mounting detail
E30769
E30770
E30778
40 40 30
475
150
475
175 6 Ø11 x 33
cut-outs
front panel cut-out holes for escutcheon
side of c.b.
E30762
E30760
152,5
270
47
71,5 148,5
19
69
55 45 (1)
100 18,5
325 mini
11 Ø5 180 180 17,5
base of c.b.
54 Merlin Gerin
Masterpact: installation
source-changeover system
E30780
50
50
5 14 30
40 52 30 125
125
900
900 max.
max.
900
max.
153 175
(*)
105
163 (*)
30 base of c.b. 44
45
180 (*)
base of c.b. base of c.b. 30 mini
65 for ratings : for ratings : 82
60 maxi
166 M08 to M40 (3p) M40 (4p) to M63 (*)
E30782
50
5 14 60
40
52 60 180
180
900
max.
900
max.
50
50
5 14 60
40 52 60
180 180
900
900 max.
max.
153 175
900
max.
(*)
163 (*) 105
45 30 base of c.b. 62
base of c.b. base of c.b. 180 (*)
65 for ratings : for ratings : 100 30 mini
166 M08 to M40 (3p) M40 (4p) to M63 60 maxi
(*) Datum
Merlin Gerin 55
Masterpact: installation
source-changeover system
2m maxi
200 mini
r= 120 mini r= 120 mini
E33353
E33352
E30784
11 1 2 1 3 1 4 1 5 1 6
10
9
8
7
H48
6
5
H47
4
3
2
1
H43 H49
controller
N
L33 P58
L34 P62
M32(4p)
L35
M40(3p)
M32(3p)
P60
E33354
2100
1940
H51
1640 H50
H52
940 L36 P61
L37 P59
P63
E33364
56 56 56 56
600 750
C34
C34
Dimensions (mm)
type C34 H43 H47 H48 H49 H50 H51 H52 L33 L34 L35 L36 L37 P58 P59 P60 P61 P62 P63
140 120 151 137 160 200 255 22 6 48 84 138 150 61,5 170 95 90 150(min) 187
56 Merlin Gerin
Masterpact: connection
fixed and drawout circuit breakers
M08N/M10N/M12N
E30786
115 115 115 85
E30785
45
front connectors screen 12,5 25 10
N
10 (1)
2 Ø12 (*)
50
335
E30787
12,5 45
107 23
175 (**) 15 17 17,5 25 10
(*)
221 12,5
2 Ø12
10 (*)
233
278 12,5 vertical terminals
E30788
115 115 115 85
10
25 25 15
front connectors screen
12,5
N
(1)
3 Ø12
10 (*)
45
rear connection
306 112 25
112 horizontal terminals
115 115 115 47,5
E30791
92 74,5 45
10
25 10
30
175 25 12,5 15
12,5 12,5
273
10 2 Ø12
300,5
306 (*)
(*) vertical terminals
115 115 115 47,5
E30792
2 Ø12
(*) Datum.
(1) On request, neutral on the right. (*)
Merlin Gerin 57
Masterpact: connection
fixed and drawout circuit breakers
M08H,L/M10H,L/M12H,L/M16N,H,L
E30901
80
E30793
N
10 (1)
3 Ø12 (*)
80
335
112
132
rear connection
25 horizontal terminals
25
53
115 115 115 85
E30832
15 80
107 8
175 (**) 15 17 17,5 25 25 15
(*)
221 12,5
10 3 Ø12 (*)
233
278 12,5
vertical terminals
E30794 115 115 115 85
10
3 Ø12
(*) Datum. (*)
(**) Hole for securing front connection support bracket.
(1) On request, neutral on the right.
80
E30795
25 25 15
front connectors screen
12,5
N
(1)
3 Ø12
10 (*)
80
rear connection
306 112
horizontal terminals
25 112
25 115 115 115 47,5
E30796
92 80
57
15 25 25 15
30
175 25 12,5 15
12,5 12,5
273
10 3 Ø12
300,5 (*)
306
(*) vertical terminals
115 115 115 47,5
E30797
10
3 Ø12
(*) Datum.
(1) On request, neutral on the right. (*)
58 Merlin Gerin
Masterpact: connection
fixed and drawout circuit breakers
M20N,H/M25N,H
E30901
80
E30798
12,5 25 25 15
front connectors screen
N
(1)
80 3 Ø12 (*)
20
335
E30832
80
15 3
175 (**) 107 15 18 17,5 25 25 15
12,5
(*)
221 12,5
3 Ø12 (*)
16
233
283 vertical terminals
E30799
115 115 115 85
20
80
E30800
25 25 15
front connectors screen
12,5
N
(1)
3 Ø12
(*)
20 80
rear connection
306 112
horizontal terminals
25 112
25 115 115 115 47,5
E30796
92 80
62
15 25 25 15
30
175 25 12,5 15
12,5 12,5
273
20 3 Ø12
300,5 (*)
306
(*) vertical terminals
E30801
3 Ø12
(*) Datum.
(1) On request, neutral on the right. (*)
Merlin Gerin 59
Masterpact: connection
fixed circuit breakers
M20L/M25L/M32H
E30901
80
E30802
15 25 25 15
front connectors screen
N
(1)
100 3 Ø12 (*)
30
335
112
rear connection
162 horizontal terminals
25
25 115 140 115 72,5
E30803
53
25
85,5
87 25 25 11,5
175 (**) 18 15 12,5 7
(*) 18 15
221 30 15 3 Ø12 (*)
236
268 vertical terminals
E30804 115 140 140 60
25
4 Ø12 (*)
(*) Datum.
(**) Hole for securing front connection support bracket.
(1) On request, neutral on the right.
60 Merlin Gerin
Masterpact: connection
drawout circuit breakers
M20L/M25L/M32H
E30806
100
E30805
25 25 25 12,5
front connectors sceen
15
N
(1)
4 Ø12 (*)
100
30
363 rear connection
112 horizontal terminals
25 157
115 125 125 37,5
E30807
25
25 100
92
34,5 25 25 25 12,5
37 12,5
329 15
4 Ø12 (*)
30
344 15
344 15
(*) vertical terminals
115 152,5 152,5 10
E30808
25
4 Ø12 (*)
(*) Datum.
(1) On request, neutral on the right.
Merlin Gerin 61