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Cracks PDF
Cracks PDF
CONCRETE
3.0 Causes and control of cracking:
Fig.3a, Plastic Shrinkage Crack Pattern Fig. 3b, Plastic Shrinkage Cracks
When moisture evaporates from the surface of freshly placed concrete
faster than it is replaced by bleed water, the surface concrete shrinks. A
zero bleed concrete will shrink due to the restraint provided by the
concrete below the drying surface layer, tensile stresses develop in the
weak, stiffening plastic concrete, resulting in shallow cracks of varying
depth which may form a random, polygonal pattern, or may appear as
essentially parallel to one another as shown in fig. 3 a & b.
These cracks are often fairly wide at the surface. They range from 5 cm to
a few m in length and are spaced from 5 cm to as much as 3m apart.
Plastic shrinkage cracks begin as shallow cracks but can become full
depth cracks.
Preventive measure: Dampening sub grade, early start of curing,
sunshade, windbreaker, fog nozzle, plastic sheet to cover, evaporation
retardant (e.g. aliphatic alcohol within one hour of concrete placement).
Repairs: If closely spaced – chipping the area and repairing as per para
10.1. If farther apart, sealing and grouting.
may result in voids under the obstruction and cracks above the obstruction
(Fig. 4a & 4b). When associated with reinforcing steel, settlement cracking
increases with increasing bar size, increasing slump, and decreasing
cover. The degree of settlement cracking maybe intensified by insufficient
vibration or by the use of leaking or highly flexible forms.
Preventive Measures: Avoiding congestion of rebars; rigid design of
forms; proper vibrating needle penetration; provision of time interval
between the placements of concrete in columns, deep beams, thick slabs
and beams (with advance pour planning). The use of the lowest possible
slump, and an increase in concrete cover will reduce settlement cracking.
Repairs: If closely spaced – chipping the area and repairing as per para
10.1. If farther apart, sealing and grouting.
If the shrinkage of concrete could take place without restraint, the concrete
would not crack. The combination of shrinkage and restraint cause tensile
stresses to develop in the concrete, leading to cracking. In thicker section
of concrete, tensile stresses are caused by differential shrinkage between
the surface and the interior concrete. The larger shrinkage at the surface
causes cracks to develop that may, with time, penetrate deeper into the
concrete.
Fig. 6a, Lateral Cracks in Tunnel Ceiling Fig. 6b, Cracks in Girder
Generally, craze cracks develop at an early age and are apparent the day
after placement or at least by the end of the first weak. Often they are not
readily visible until the surface has been wetted and it is beginning to dry.
They do not affect the structural integrity of concrete and rarely do they
affect durability. However crazed surfaces can be unsightly. Crazing in
concrete usually occurs because of wrong construction practices like:
Preventive Measures:
• Reducing maximum internal temperature.
• Delaying the onset of cooling.
• Controlling the rate at which the concrete cools by insulating the
exposed concrete surface during first 5 days. This could be done by
50mm thick thermocol sheets encased with polythene sheet laid
over concrete surfaces already covered with hessian cloth and
water sprinkler keeping the hessian wet. The temperature gradient
CAUSES, EVALUATION AND REPAIR OF CRACKS IN
CONCRETE
The alkali silica reaction results in the formation of a swelling gel, which
tends to draw water from other portions of the concrete. These causes
local expansion and accompanying tensile stresses and may eventually
result in the complete deterioration of the structure (Fig. 8)
• Cement with low alkalinity (preferably less than 0.5, IS:456 limit is
0.6).
• Use of Pozzolanas (like fly ash and blast furnace slag) which
themselves contain very fine highly active silicon.
Repairs: Cracks should be sealed and grouted but only after 3 to 5 years.
Until then these cracks may be temporarily surface sealed.
These splitting cracks can propagate along the bar, resulting in the
formation of longitudinal cracks or spalling of the concrete. A broad crack
may also form at a plane of bars parallel to a concrete surface resulting in
delamination, a well-known problem in bridge decks. Cracks provide easy
access for oxygen, moisture and chlorides and then minor splitting cracks
can create a condition in which corrosion and cracking are accelerated.
The key to protect metal from corrosion is to stop or reverse the chemical
reaction. Reinforcing steel does not corrode in concrete because a tightly
adhering protective oxide coating forms in the highly alkaline environment.
This is known as passive protection. Reinforcing steel may corrode,
however, if the alkalinity of the concrete is reduced through carbonation or
if the passivity of this steel is destroyed by aggressive icons (usually
chlorides). Corrosion can continue if a longitudinal crack forms parallel to
the reinforcement, because passivity is lost at many locations, and oxygen
and moisture are readily available along the full length of the crack. Other
causes of longitudinal cracking such as high bond stresses, transverse
tension, shrinkage and settlement, can initiate corrosion.
Preventive Measures:
• Dense concrete with low permeability.
CAUSES, EVALUATION AND REPAIR OF CRACKS IN
CONCRETE