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Data Sheet: Greenchip Ii Smps Control Ic
Data Sheet: Greenchip Ii Smps Control Ic
DATA SHEET
TEA1507
GreenChipII SMPS control IC
Preliminary specification 2000 Dec 05
File under Integrated Circuits, IC11
Philips Semiconductors Preliminary specification
FEATURES
Distinctive features
• Universal mains supply operation (70 to 276 V AC)
• High level of integration, giving a very low external
handbook, halfpage
component count.
Green features
• Valley/zero voltage switching for minimum switching
losses
1 8
• Efficient quasi-resonant operation at high power levels
• Frequency reduction at low power standby for improved 2 7
system efficiency (<3 W) TEA1507
3 6
• Burst mode operation for very low standby levels (<1 W)
• On-chip start-up current source. 4 5
Protection features
• Safe restart mode for system fault conditions
• Continuous mode protection by means of
demagnetization detection (zero switch-on current)
• Accurate and adjustable overvoltage protection
• Short winding protection
• Undervoltage protection (foldback during overload)
• Overtemperature protection
• Low and adjustable overcurrent protection trip level
• Soft (re)start MGU229
APPLICATIONS
Besides typical application areas, i.e. TV and Monitor
supplies, the device can be used in all applications that
demand an efficient and cost-effective solution up to Fig.1 Typical application.
250 W.
2000 Dec 05 2
Philips Semiconductors Preliminary specification
GENERAL DESCRIPTION If burst mode operation is applied, the standby power level
can even be reduced to below 1 W.
The GreenChipII is the second generation of green
Switched Mode Power Supply (SMPS) controller ICs The proprietary high voltage BCD800 process makes
operating directly from the rectified universal mains. A high direct start-up possible from the rectified mains voltage in
level of integration leads to a cost effective power supply an effective and green way. A second low voltage
with a very low number of external components. BICMOS IC is used for accurate, high speed protection
functions and control.
The special built-in green functions allow the efficiency to
be optimum at all power levels. This holds for Highly efficient, reliable supplies can easily be designed
quasi-resonant operation at high power levels, as well as using the GreenChipII controller.
fixed frequency operation with valley switching at medium
power levels. At low power (standby) levels, the system
operates at reduced frequency and with valley detection.
ORDERING INFORMATION
TYPE PACKAGE
NUMBER NAME DESCRIPTION VERSION
TEA1507P DIP8 plastic dual in-line package; 8 leads (300 mil) SOT97-1
2000 Dec 05 3
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BLOCK DIAGRAM
Philips Semiconductors
GreenChipII SMPS control IC
VCC 1 SUPPLY START-UP 8
DRAIN
MANAGEMENT CURRENT SOURCE
clamp 7 HVS
internal UVLO start n.c.
supply VALLEY
M-level
S1 4
2 VOLTAGE DEM
GND CONTROLLED LOGIC
OSCILLATOR
100 mV
OVER-
FREQUENCY VOLTAGE
CONTROL PROTECTION
OVER- 6
LOGIC DRIVER DRIVER
TEMPERATURE
4
PROTECTION
Iss
3
CTRL −1 POWER-ON LEB 0.5 V
RESET S Q soft
start
blank
S2
UVLO R Q
2.5 V 5
Isense
burst OCP
detect
MAXIMUM short
ON-TIME winding 0.75 V
PROTECTION
TEA1507
Preliminary specification
OVERPOWER
PROTECTION
MGU230
TEA1507
Fig.2 Block diagram.
Philips Semiconductors Preliminary specification
PINNING
2000 Dec 05 5
Philips Semiconductors Preliminary specification
Current mode control As soon as the oscillator voltage is high again and the
secondary stroke has ended, the circuit waits for the
Current mode control is used for its good line regulation
lowest drain voltage before starting a new primary stroke.
behaviour.
This method is called valley detection. Figure 7 shows the
The ‘on-time’ is controlled by the internally inverted control drain voltage together with the valley signal, the signal
pin voltage, which is compared with the primary current indicating the secondary stroke and the oscillator signal.
information. The primary current is sensed across an
In an optimum design, the reflected secondary voltage on
external resistor. The driver output is latched in the logic,
the primary side will force the drain voltage to zero. Thus,
preventing multiple switch-on.
zero voltage switching is very possible, preventing large
The internal control voltage is inversely proportional to the
capacitive switching losses P = --- × C × V × f , and
1 2
external control pin voltage, with an offset of 1.5 V. This 2
means that a voltage range from 1 to 1.5 V on pin CTRL
allowing high frequency operation, which results in small
will result in an internal control voltage range from
and cost effective inductors.
0.5 to 0 V (the maximum external control voltage results in
a minimum duty cycle).
Demagnetization
Oscillator The system will be in discontinuous conduction mode all
the time. The oscillator will not start a new primary stroke
The maximum fixed frequency of the oscillator is set by an
until the secondary stroke has ended.
internal current source and capacitor. The maximum
frequency is reduced once the control voltage enters the Demagnetization features a cycle-by-cycle output
VCO control window. Then, the maximum frequency short-circuit protection by immediately lowering the
changes linearly with the control voltage until the minimum frequency (longer off-time), thereby reducing the power
frequency is reached (see Figs 5 and 6). level.
Demagnetization recognition is suppressed during the first
Valley switching (see Fig.7)
tsuppr time. This suppression may be necessary in
A new cycle starts when the power switch is switched on. applications where the transformer has a large leakage
After the ‘on-time’ (which is determined by the ‘sense’ inductance and at low output voltages/start-up.
voltage and the internal control voltage), the switch is
opened and the secondary stroke starts. After the Minimum and maximum ‘on-time’
secondary stroke, the drain voltage shows an oscillation
The minimum ‘on-time’ of the SMPS is determined by the
1 Leading Edge Blanking (LEB) time. The IC limits the
with a frequency of approximately ----------------------------------------------------
( 2 × π × ( Lp × Cd ) ) ‘on-time’ to 50 µs. When the system desires an ‘on-time’
longer than 50 µs, a fault condition is assumed (e.g.
where Lp is the primary self inductance of the transformer removed Ci), the IC will stop switching and enter the safe
and Cd is the capacitance on the drain node. restart mode.
MGU233
V sense(max) MGU234
handbook, halfpage
handbook, halfpage f
175 kHz
0.5 V
6 kHz
50 mV 75 mV Vsense(max)
1V 1.5 V VCTRL (typ) (typ)
(typ) (typ)
Fig.5 The Vsense(max) voltage as function of VCTRL. Fig.6 The VCO frequency as function of Vsense(max)
2000 Dec 05 6
Philips Semiconductors Preliminary specification
drain
valley
secondary
stroke
B A
oscillator
MGU235
2000 Dec 05 7
Philips Semiconductors Preliminary specification
N aux
Where: N = -----------
-
Np
2000 Dec 05 8
Philips Semiconductors Preliminary specification
2000 Dec 05 9
Philips Semiconductors Preliminary specification
LIMITING VALUES
In accordance with the Absolute Maximum Rating System (IEC 60134). All voltages are measured with respect to
ground (pin 2); positive currents flow into the chip; pin 1 may not be current driven. The voltage ratings are valid
provided other ratings are not violated; current ratings are valid provided the maximum power rating is not violated.
SYMBOL PARAMETER CONDITIONS MIN. MAX. UNIT
Voltages
V1 pin 1 (VCC) continuous −0.4 +20 V
V3 pin 3 (CTRL) −0.4 +5 V
V4 pin 4 (DEM) current limited −0.4 − V
V5 pin 5 (Isense) current limited −0.4 − V
V8 pin 8 (DRAIN) −0.4 +650 V
Currents
I3 pin 3 (CTRL) d < 10% − +50 mA
I4 pin 4 (DEM) −250 +250 µA
I5 pin 5 (Isense) −1 +10 mA
I6 pin 6 (DRIVER) d < 10% −0.8 +2 A
I8 pin 8 (DRAIN) − +5 mA
General
Ptot total power dissipation Tamb < 55 °C − 1.0 W
Tstg storage temperature −55 +150 °C
Tvj virtual junction temperature −20 +145 °C
ESD
VESD electrostatic discharge voltage class 1
human body model pins 1 to 6; note 1 − 1750 V
pin 8 (DRAIN); note 1 − 1000 V
machine model note 2 − 200 V
Notes
1. Equivalent to discharging a 100 pF capacitor through a 1.5 kΩ series resistor.
2. Equivalent to discharging a 200 pF capacitor through a 0.75 µH coil and a 10 Ω resistor.
THERMAL CHARACTERISTICS
QUALITY SPECIFICATION
In accordance with ‘SNW-FQ-611-E’.
2000 Dec 05 10
Philips Semiconductors Preliminary specification
CHARACTERISTICS
Tamb = 25 °C; VCC = 15 V; all voltages are measured with respect to ground (pin 2); currents are positive when flowing
into the IC; unless otherwise specified.
SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
Start-up current source (pin 8)
Ii(DRAIN) supply current drawn from drain pin VCC = 0 V; VDRAIN > 100 V 1.0 1.2 1.4 mA
with auxiliary supply; − 100 300 µA
VDRAIN > 100 V
BVDSS breakdown voltage 650 − − V
M-level mains-dependent operation-enabling level 60 − 100 V
VCC management (pin 1)
VCC(start) start-up voltage on VCC 10.3 11 11.7 V
VCC(UVLO) under voltage lock-out on VCC 8.1 8.7 9.3 V
VCC(hys) hysteresis voltage on VCC VCC(start) − VCC(UVLO) 2.0 2.3 2.6 V
Ii(VCC)H pin VCC charging current VDRAIN > 100 V; VCC < 3V −1.2 −1 −0.8 mA
Ii(VCC)L pin VCC charging current VDRAIN > 100 V; −1.2 −0.75 −0.45 mA
3 V < VCC < VCC(UVLO)
IVCC(restart) pin VCC restart current VDRAIN > 100 V; −650 −550 −450 µA
VCC(UVLO) < VCC < VCC(start)
ICC(operate) supply current under normal operation no load on pin DRIVER 1.1 1.3 1.5 mA
Demagnetization management (pin 4)
VDEM demagnetization comparator threshold 50 100 150 mV
voltage on pin DEM
IDEM pin DEM current VDEM = 50 mV −50(1) − 0 nA
Vclamp(DEM)(neg) negative clamp voltage on pin DEM at IDEM = −150 µA −0.5 −0.25 −0.05 V
Vclamp(DEM)(pos) positive clamp voltage on pin DEM at IDEM = 250 µA 0.5 0.7 0.9 V
tsuppr suppression of transformer ringing at start 1.1 1.5 1.9 µs
of secondary stroke
Pulse width modulator
ton(min) minimum on-time − tleb − ns
ton(max) maximum on-time latched 40 50 60 µs
Oscillator
foscL oscillator low frequency (fixed frequency) VCTRL > 1.5 V 5 6.5 8 kHz
foscH oscillator high frequency (fixed frequency) VCTRL < 1 V 145 175 205 kHz
Vvco(start) peak voltage at pin Isense, where see Fig.6 − 75 − mV
frequency reduction starts
Vvco(max) peak voltage at pin Isense, where the − 50 − mV
frequency is equal to foscL
Duty cycle control (pin 3)
VCTRL(min) min. voltage on CTRL (max. duty cycle) − 1.0 − V
VCTRL(max) max. voltage on CTRL (min. duty cycle) − 1.5 − V
2000 Dec 05 11
Philips Semiconductors Preliminary specification
2000 Dec 05 12
Philips Semiconductors Preliminary specification
APPLICATION INFORMATION during start-up and via the auxiliary winding during
operation.
A converter with the TEA1507 consists of an input filter, a
transformer with a third winding (auxiliary), and an output A sense resistor converts the primary current into a
stage with a feedback circuit. voltage at pin Isense (pin 5). The value of this sense resistor
defines the maximum primary peak current.
Capacitor CVCC (at pin 1) buffers the supply voltage of the
IC, which is powered via the high voltage rectified mains An application note is available: AN00047.
Vo
Ci
Np Ns
Co
VCC
1 8 DRAIN
CVCC
GND HVS
2 7 n.c.
TEA1507 power
CTRL DRIVER MOSFET
CCTRL 3 6
DEM Isense
RCTRL 4 5
Rsense
RDEM
Naux
MGU238
2000 Dec 05 13
Philips Semiconductors Preliminary specification
Vi
VD Vi
(power
MOSFET)
Vo
VCC
Vgate
M-level
burst mode
VµC
2000 Dec 05 14
Philips Semiconductors Preliminary specification
Vmains
handbook, full pagewidth
Vo
Ci
S2
VCC Co
1 8 DRAIN
CVCC
GND HVS
2 7 n.c.
TEA1507 power
CTRL DRIVER MOSFET
CCTRL 3 6
S3
CµC
burst mode
standby on/off
from microcontroller
MGU240
Fig.12 Flyback configuration with secondary sensing using the burst mode standby.
2000 Dec 05 15
Philips Semiconductors Preliminary specification
PACKAGE OUTLINE
DIP8: plastic dual in-line package; 8 leads (300 mil) SOT97-1
D ME
seating plane
A2 A
L A1
c
Z w M
b1
e (e 1)
MH
b b2
8 5
pin 1 index
E
1 4
0 5 10 mm
scale
UNIT
A A1 A2
b b1 b2 c D (1) E (1) e e1 L ME MH w Z (1)
max. min. max. max.
1.73 0.53 1.07 0.36 9.8 6.48 3.60 8.25 10.0
mm 4.2 0.51 3.2 2.54 7.62 0.254 1.15
1.14 0.38 0.89 0.23 9.2 6.20 3.05 7.80 8.3
inches 0.068 0.021 0.042 0.014 0.39 0.26 0.14 0.32 0.39
0.17 0.020 0.13 0.10 0.30 0.01 0.045
0.045 0.015 0.035 0.009 0.36 0.24 0.12 0.31 0.33
Note
1. Plastic or metal protrusions of 0.25 mm maximum per side are not included.
95-02-04
SOT97-1 050G01 MO-001 SC-504-8
99-12-27
2000 Dec 05 16
Philips Semiconductors Preliminary specification
SOLDERING The total contact time of successive solder waves must not
exceed 5 seconds.
Introduction to soldering through-hole mount
packages The device may be mounted up to the seating plane, but
the temperature of the plastic body must not exceed the
This text gives a brief insight to wave, dip and manual
specified maximum storage temperature (Tstg(max)). If the
soldering. A more in-depth account of soldering ICs can be
printed-circuit board has been pre-heated, forced cooling
found in our “Data Handbook IC26; Integrated Circuit
may be necessary immediately after soldering to keep the
Packages” (document order number 9398 652 90011).
temperature within the permissible limit.
Wave soldering is the preferred method for mounting of
through-hole mount IC packages on a printed-circuit Manual soldering
board.
Apply the soldering iron (24 V or less) to the lead(s) of the
package, either below the seating plane or not more than
Soldering by dipping or by solder wave
2 mm above it. If the temperature of the soldering iron bit
The maximum permissible temperature of the solder is is less than 300 °C it may remain in contact for up to
260 °C; solder at this temperature must not be in contact 10 seconds. If the bit temperature is between
with the joints for more than 5 seconds. 300 and 400 °C, contact may be up to 5 seconds.
Suitability of through-hole mount IC packages for dipping and wave soldering methods
SOLDERING METHOD
PACKAGE
DIPPING WAVE
DBS, DIP, HDIP, SDIP, SIL suitable suitable(1)
Note
1. For SDIP packages, the longitudinal axis must be parallel to the transport direction of the printed-circuit board.
2000 Dec 05 17
Philips Semiconductors Preliminary specification
PRODUCT
DATA SHEET STATUS DEFINITIONS (1)
STATUS
Objective specification Development This data sheet contains the design target or goal specifications for
product development. Specification may change in any manner without
notice.
Preliminary specification Qualification This data sheet contains preliminary data, and supplementary data will be
published at a later date. Philips Semiconductors reserves the right to
make changes at any time without notice in order to improve design and
supply the best possible product.
Product specification Production This data sheet contains final specifications. Philips Semiconductors
reserves the right to make changes at any time without notice in order to
improve design and supply the best possible product.
Note
1. Please consult the most recently issued data sheet before initiating or completing a design.
DEFINITIONS DISCLAIMERS
Short-form specification The data in a short-form Life support applications These products are not
specification is extracted from a full data sheet with the designed for use in life support appliances, devices, or
same type number and title. For detailed information see systems where malfunction of these products can
the relevant data sheet or data handbook. reasonably be expected to result in personal injury. Philips
Semiconductors customers using or selling these products
Limiting values definition Limiting values given are in
for use in such applications do so at their own risk and
accordance with the Absolute Maximum Rating System
agree to fully indemnify Philips Semiconductors for any
(IEC 60134). Stress above one or more of the limiting
damages resulting from such application.
values may cause permanent damage to the device.
These are stress ratings only and operation of the device Right to make changes Philips Semiconductors
at these or at any other conditions above those given in the reserves the right to make changes, without notice, in the
Characteristics sections of the specification is not implied. products, including circuits, standard cells, and/or
Exposure to limiting values for extended periods may software, described or contained herein in order to
affect device reliability. improve design and/or performance. Philips
Semiconductors assumes no responsibility or liability for
Application information Applications that are
the use of any of these products, conveys no licence or title
described herein for any of these products are for
under any patent, copyright, or mask work right to these
illustrative purposes only. Philips Semiconductors make
products, and makes no representations or warranties that
no representation or warranty that such applications will be
these products are free from patent, copyright, or mask
suitable for the specified use without further testing or
work right infringement, unless otherwise specified.
modification.
2000 Dec 05 18
Philips Semiconductors Preliminary specification
NOTES
2000 Dec 05 19
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Printed in The Netherlands 613502/01/pp20 Date of release: 2000 Dec 05 Document order number: 9397 750 07298