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SERVICE MANUAL

ELECTRICAL WIRING DIAGRAMS

Supplement
LANCER
EVOLUTION VIII
MR
FOREWARD CONTENTS

This manual contains information about the main


General 0
changes in the 2004 Lancer Evolution VIII MR.
It only covers those points that are different from the
previous model. Therefore, when inspecting or
repairing electrical parts, this manual should be used in Wiring Diagrams 1
conjunction with the related documents listed on the
following pages, if necessary.
This manual contains various different types of wiring
diagrams and circuit diagrams, but it should be
remembered that these may not always coincide with
Component Installation Positions 2
the exact specifications of each individual vehicle.
This manual is based on the vehicle specifications as of
February 2004.
Please note that future vehicles may not match the Circuit Diagrams 3
contents of this manual completely, due to changes in
specifications, or the like.
The units shown in this manual are the standard
international SI units. Conventional units are not
included.

Any opinions, requests, or questions concerning this


manual, should be written on the ‘Servicing Comments
Form’ at the end, and sent to us by fax.

February 2004

MITSUBISHI MOTOR CORPORATION

This manual is printed on recycled paper


Related documentation

Title of Document No. Date of Title of Document No. Date of


Issue Issue
New Vehicle Manuals Body Manuals (Service Manual)
• Mirage, Lancer 1036F30 Oct 1995 • Mirage, Lancer (supplement) 1036F52 Aug 1996
• Mirage, Lancer 1036F31 Jan 1996 • Lancer Cedia 1036K50 May 2000
• Mirage, Lancer 1036F32 Aug 1996 • Lancer Cedia (supplement) 1036K51 July 2000
• Mirage, Lancer 1036F33 Jul 1997 • Lancer Evolution VII
• Mirage 1036F34 Jan 1998 (supplement) 1036K52 May 2001
• Mirage, Lancer 1036F35 Oct 1998 • Lancer Cedia (supplement) 1036K53 Oct 2001
• Lancer 1036F36 Jan 1999 • Lancer (supplement) 1036K54 Feb 2003
• Lancer 1036F37 Dec 1999 • Lancer Evolution VIII MR
• Lancer Cedia 1036K30 May 2000 (supplement) 1036K55 Feb 2004
• Lancer Cedia 1036K31 July 2000
• Lancer Evolution VII 1036K32 Jan 2001
• Lancer Cedia 1036K33 May 2001
• Lancer Cedia 1036K34 Oct 2001 Electrical Wiring Diagrams
• Lancer Evolution VII 1036K35 Jan 2002 Service Manual
• Lancer Cedia 1036K36 May 2002 • Lancer Evolution VIII 1036K77 Jan 2003
• Lancer Evolution VIII 1036K37 Jan 2003 Engine Service Manual
• Lancer 1036K38 Feb 2003 • 4G6 Engine 1039G46 Jan 2001
• Lancer 1036K39 Dec 2003 • 4G6 Engine (supplement) 1039G63 Jan 2003
• Lancer Evolution VIII MR 1036K40 Feb 2004

Service Manuals Transmission Service Manual


• Lancer Cedia 1036K00 May 2000 • W5M51 Manual Transmission 1039M17 Jan 2001
• Lancer Cedia (supplement) 1036K01 July 2000 • W5M51 Manual Transmission 1039M22 Jan 2003
• Lancer Evolution VII 1036K02 Jan 2001 (supplement)
(supplement) • W6MAA Manual Transmission 1039M23 Jan 2003
• Lancer Cedia (supplement) 1036K03 May 2001
• Lancer Cedia (supplement) 1036K04 Oct 2001
• Lancer Evolution VII 1036K05 Jan 2002
(supplement)
• Lancer Cedia (supplement) 1036K06 May 2002
• Lancer Evolution VIII 1036K07 Jan 2003
(supplement)
• Lancer (supplement) 1036K08 Feb 2003
• Lancer (supplement) 1036K09 Dec 2003
• Lancer Evolution VIII MR 1036K10 Feb 2004
(supplement)

Cautionary Note regarding servicing of vehicles fitted with SRS airbags and/or seatbelts with
pre-tensioner systems.
Warnings:
1. Incorrect inspection or servicing of a component part of the SRS airbag system or seatbelt pre-tensioner system, or
a part relating to these systems, may cause accidental operation (deployment) of the SRS airbag or seatbelt pre-
tensioners, or may cause these systems to be disabled, leading in either case the risk of serious injury.

2. If parts may be affected by heat during painting operations, then those parts must be removed in advance. This
applies to the SRS-ECU, airbag modules (driver’s sear and front passenger’s seat), clock springs, front impact
sensors, side impact sensors, and pre-tensioner seatbelts.
• 93ºC or above : SRS-ECU, airbag modules (driver’s sear and front passenger’s seat), clock springs, front impact
sensors, side impact sensors
• 90ºC or above : Pre-tensioner seatbelts

3. The component parts of the SRS airbag system or seatbelt pre-tensioner system, and parts relating to these
systems, must always be inspected and serviced by a Mitsubishi dealer.

4. Service personnel must read the relevant service manuals (particularly, Section 52B – SRS Airbags) carefully and
thoroughly, before inspecting or servicing the component parts of the SRS airbag system or seatbelt pre-tensioner
system, and parts relating to these systems.
0-1

SECTION 0

GENERAL INFORMATION
CONTENTS

Vehicle Identification ..............................0-2 Details of Changes .................................0-2


Wiring Diagrams ................................................0-2
Implementation Code .............................0-2 Component Installation Positions ......................0-2
Circuit Diagrams ................................................0-3

List of Circuit Diagrams .........................0-5


0-2 GENERAL INFORMATION - VEHICLE IDENTIFICATION

VEHICLE IDENTIFICATION
M3000000100845

Model Class 2004 Grade Engine model Transmission Fuel


code code code model supply
system
GH-CT9A SNDFZ ! RS 4G63 (2000 W5M51 MPI
DOHC 16-valve (4WD, 5M/T)
SJDFZ ! RS intercooler turbo) W6MAA
SJGFZ ! GSR (4WD, 6M/T)

Note:  denotes a continued model

IMPLEMENTATION CODE
M3000001000584

GH-CT9A ; CT9A-0300001 ~

DETAILS OF CHANGES
Wiring diagrams
M3000003000159

Connector Name Page Details of Change


Code
B Engine transmission p.1-2 • Due to changes in the engine control system, the
name of the wastegate solenoid valve (B-30) has
been changed to “wastegate solenoid valve 1”, and
an additional wastegate solenoid valve 2 (B-32) has
been added.
C Instrument panel p.1-4 • The 4WD-ECU (C-37, 38) has been moved from
the instrument panel harness to the control harness.
• With the removal of the DVD-MMCS, the following
connectors have been removed.
• Multi-centre display (C-11, 12)
• Navigation unit (C-47)
The immobiliser ECU (C-54) has also been removed,
due to changes in the engine immobiliser system.
• With the removal of the DVD-MMCS, the following
connectors have been removed.
• Audio unit (C-102)
• Hazard switch (C-105)
F Boot interior p.1-6 • Spare connector (F-28) added.

Component installation positions


M3000004000141

Changed part Page Details of change


ECU p.2-2 • With changes in the engine immobiliser system, the
installation position of the immobiliser ECU has been
changed.
Solenoid valve p.2-2 • With the addition of the wastegate solenoid valve 2, a
new installation point has been provided.
GENERAL INFORMATION - DETAILS OF CHANGES 0-3
Circuit diagrams
M3000004500157

Main circuit Name of circuit Page Details of change


J/C - p.3-2 • Partial changes to circuit and
destination system names in J/C(1) —
(6)
- • With the introduction of manual air
conditioning, the circuit used by the
fusible link No.2 has been changed.
• Wastegate solenoid valve 2 added to
load of special fuse No.3.
• Rating of special fuse No.10 changed
from 15A to 20A.
Power supply - p.3-10 • Partial changes to destination system
names.
• Earth No.13 added.
• Rating of special fuse No.10 changed
from 15A to 20A.
• Partial changes to circuit details, due
to removal of sunroof.
Engine control - p.3-16 • Rating of special fuse No.10 changed
from 15A to 20A.
• Earth No.13 added.
• Some changes to circuit, due to
addition of wastegate solenoid valve
2 (B-32).
• Partial changes, due to removal of
DVD-MMCS
Lighting Interior lights, boot interior - • Change to terminal number in J/C(2)
light, ignition key cylinder (C-119) on line linking ETACS and
illumination light, door not diagnosis connector. (No.1 " No.5)
closed indicator light
Signal Reversing lights - • Change to terminal number in J/C(2)
(C-119) on line linking reversing light
and rear combination light (LH).
(No.18 " No.19)
Stop lights p.3-24 • Spare connector (F-28) added, and
circuit partially changed.
Meters Meters / Gauges - • Change to terminal number in J/C(1)
Remaining fuel warning - (C-07) on line inking J/B (general fuse
light, oil pressure warning No.18) and combination meter. (No.4
light, brake warning light, " No.8)
seatbelt warning light • Change to terminal number in J/C(4)
(C-110) on line linking combination
meter and fuel gauge unit (sub).
(No.20 " No.21)
Door opening Electric windows - • Change to terminal number in J/C(2)
control (C-119) on line linking power window
main switch and diagnosis connector.
(No.12 " No.14)
Air Fully automatic air - • Change to terminal number in J/C(1)
conditioning conditioning (C-07) on line linking J/B (general
fuse No. 18) and A/C-ECU. (No.6 "
No.4)
• Change to terminal number in J/C(5)
(C-06) on line linking A/C-ECU and
diagnosis connector. (No.8 " No.9)
Manual air conditioning p.3-26 • With the adoption of manual air
conditioning, a new circuit has been
installed.
Safety and Windscreen wipers and - • Change to terminal number in J/C(2)
visibility washers (C-119) on line linking ETACS and
Electric retractable remote - diagnosis connector. (No.1 " No.5)
control door mirrors
0-4 GENERAL INFORMATION - DETAILS OF CHANGES

Main circuit Name of circuit Page Details of change


Accessories Spare Audio connectors - • Change to terminal number in J/C(1)
(C-07) on line inking J/B (general fuse
No.18) and spare audio connector.
(No.3 " No.7)
Clock - • Change to terminal number in J/C(1)
(C-07) on line inking J/B (general fuse
No.18) and clock. (No.2 " No.6)
Special ABS p.3-32 • Circuit changed due to change in
Equipment branching point of connector for
4WD-ECU (C-37) (C-38) (from
instrument panel harness to control
ACD (Vehicles not fitted with p.3-40 harness).
AYC) • J/C(6) (C-23) added between ABS-
th
ECU and 7 terminal of junction
connector (C-20) between instrument
panel harness and control harness.
• J/C(6) (C-23) added between ABS-
nd
ECU and 22 terminal of junction
connector (C-22) between instrument
panel harness and control harness.
ACD, AYC p.3-48 • Circuit changed due to change in
branching point of connector for
4WD-ECU (C-37) (C-38) (from
instrument panel harness to control
harness).
• Earth No.13 added
• J/C(6) (C-23) added between 4WD-
th
ECU and 7 terminal of junction
connector (C-20) between instrument
panel harness and control harness.
• J/C(6) (C-23) added between 4WD-
nd
ECU and 22 terminal of junction
connector (C-22) between instrument
panel harness and control harness.
Intercooler water spray - • Change to terminal number in J/C(1)
(C-07). (No.12 " No.21).
Engine immobiliser system p.3-58 • Partial changes due to removal of
DVD-MMCS.
• Partial changes to circuit, due to
change in installation point of
immobiliser ECU.
Spare general connectors - • Change to terminal numbers in J/C(1)
(C-07) on line linking J/B (general
fuse No.18) / special fuse No.15, and
general spare connectors. (No.7 "
No.5), (No.21 " No.12).
GENERAL INFORMATION - LIST OF CIRCUIT DIAGRAMS 0-5

List of Circuit Diagrams


M3000006000169

Notes:
1. This list of circuit diagrams indicates whether each circuit has been modified or added.
2. The “●” symbol indicates a circuit that has been modified or added. Diagrams for these circuits are included in
this supplement.
3. The “” symbol indicates a circuit that is unchanged. Details of these circuits can be found in the existing
Electrical Wiring Diagram manual (’03-1 No.1036K77).
4. The “X” symbol indicates a circuit that is unrelated to the vehicle referred to in this manual.
5. The “*1” symbol marks circuits whose names have been changed the previous names.
6. The “*2” symbol marks circuits whose J/C terminal numbers have changed. For more information, please refer
to the “Details of Changes” table above.

Main circuit Name of Circuit Circuit Diagram


J/B - !
J/C - #
Central junction - #
Power supply - #
Start up - !
Ignition - !
Charging - !
Engine control - #
Coolant - !
Lighting Headlights (excluding discharge type ) !
Headlight ( discharge type) !
Tail lights, side lights, licence plate lights, lighting monitor !
warning buzzer
Cabin lights, boot interior light, ignition key cylinder !
illumination light, door not closed indicator light *2
Fog lights !
Headlight levelling system !
Signalling Indicator lights, hazard warning lights !
Reversing lights *2 !
Stop lights #
Horn !
Meters Meters / Gauges *2 !
Remaining fuel warning light, oil pressure warning light, !
brake warning light, seatbelt warning light *2
Door opening control Electric windows *2 !
Central door locking (vehicle not fitted with keyless entry) !
Central door locking (vehicle fitted with keyless entry) !
Air conditioning Heater !
Fully automatic air conditioning !
Manual air conditioning #
0-6 GENERAL INFORMATION - LIST OF CIRCUIT DIAGRAMS

Main circuit Name of Circuit Circuit Diagram


Safety / Visibility Windscreen wipers, washers *2 !
Rear wiper, washer !
Demister (vehicle not fitted with fully automatic A/C) !
Demister, door mirror heating elements (vehicle fitted with !
fully automatic A/C)
Electric retractable remote control door mirrors *2 !
Accessories Spare Audio connectors *1,2 !
DVD-MMCS X
Clock *1,2 !
Cigar lighter, ashtray illumination light !
Special Equipment ABS #
ACD (vehicle not fitted with AYC) #
ACD, AYC #
SRS airbags, seatbelt pre-tensioners (vehicle not fitted !
with side airbags)
SRS airbags, seatbelt pre-tensioners (vehicle fitted with !
side airbags)
Sun roof X
Ignition key reminder buzzer !
Intercooler water spray *2 !
Engine immobiliser system #
Security alarm !
Spare connectors for fog lights !
Spare general connectors *2 !
1-1

SECTION 1

WIRING DIAGRAMS
CONTENTS

Engine transmission ..............................1-2 Instrument panel.....................................1-4

Boot interior ............................................1-6


1-2 WIRING DIAGRAMS - ENGINE TRANSMISSION

ENGINE TRANSMISSION
M3010000400494

Connector
symbol -

B
-01

-32

Control harness

Battery harness

AC311230AB

B-01 (1-black) Engine oil pressure switch B-07 (2-black) Purge control solenoid valve
B-02 (1) Alternator B-08 (7-black) Airflow sensor
B-03 (4-grey) Alternator B-12 (5-grey) Windscreen wiper motor
B-04 (1) Starter B-13X (1) Engine speed detection connector
B-05 (1-black) Starter B-14X (5) Starter relay
B-06 (4-black) Throttle position sensor B-17X (4) Ignition coil relay
WIRING DIAGRAMS - ENGINE TRANSMISSION 1-3

Earth cable

Transmission harness

AC311231AB

B-19X (4) Engine control relay B-32 (2-grey) Wastegate solenoid valve 1
B-20X (4) A/C compressor relay B-31 (6-black) Junction between control harness and
B-21 (10-black) Junction between control harness and transmission harness
battery harness B-32 (2-grey) Wastegate solenoid valve 2
B-25 (4-black) O2 sensor
B-26 (2-black) Indicator 4 Note : Boxed connector numbers indicate
B-27 (2-black) Indicator 3 connectors with changed names, or new,
B-28 (2-black) Indicator 2 additional connectors.
B-29 (2-black) Indicator 1
1-4 WIRING DIAGRAMS - INSTRUMENT PANEL

INSTRUMENT PANEL

Connector
Front passenger’s side
symbol

A/C harness

Instrument panel harness

Tweeter sub-harness

Front
harness (LH)

Front door
harness (LH)

Control
harness

Floor
harness (LH)

C-01 (4) Register (vehicle not fitted with full auto C-13 (4) Clock
A/C) C-14 (4) Hazard switch
C-02 (2-red) Front pass. seat airbag module (squib) C-15 (6) Blower switch
C-03 (7) Internal / external air changeover damper (vehicle not fitted with full auto A/C)
motor C-16 (12-black) Heater control unit
C-04 (7) Junction between instrument panel (vehicle with heater) or A/C-ECU
harness and A/C harness (vehicle not (vehicle with manual A/C)
fitted with full auto A/C) C-17 (20-black) A/C-ECU (vehicle with full auto A/C)
(13) Junction between instrument panel C-18 (16-black) A/C-ECU (vehicle with full auto A/C)
harness and A/C harness (vehicle fitted C-20 (22-blue) Junction between instrument panel
with full auto A/C) harness and control harness
C-05 (2) Air thermo sensor (vehicle fitted with full C-21 (10-grey) Junction between instrument panel
auto A/C) harness and control harness
C-06 (13) J/C (5) C-22 (25) Junction between instrument panel
C-07 (22-grey) J/C (1) harness and control harness
C-08 (6) Air mix door motor and potentiometer
(vehicle with full auto A/C)
C-09 (2) Heater water temperature sensor (vehicle
with full auto A/C)
C-10 (5) Blower outlet changeover damper motor
& potentiometer (vehicle with full auto
A/C)
WIRING DIAGRAMS - INSTRUMENT PANEL 1-5

C-23 (33) J/C (6) C-38 (26) 4WD-ECU


C-28 (2) Blower motor C-43 (1-grey) Junction between control harness and
(Vehicle not fitted with full auto A/C) floor harness (LH)
(6) Blower pulse controller C-44 (2) Junction between instrument panel
(Vehicle fitted with full auto A/C) harness and tweeter sub-harness
C-29 (13) Junction between instrument panel C-45 (2) Tweeter (LH)
harness & floor harness (LH) C-49 (35-grey) Engine ECU
C-30 (11-grey*) Junction between instrument panel C-50 (28-grey) Engine ECU
harness & floor harness (LH) C-51 (30-grey) Engine ECU
C-31 (25) Junction between instrument panel C-55 (2) Spare connector
harness & front harness (LH)
C-32 (3) Junction between instrument panel Note :
harness & front harness (LH) • A connector colour marked * indicates the male connector.
C-33 (16) Junction between instrument panel The female connector is black.
harness & front door harness (LH) • Boxed connector numbers indicate connectors in harness
C-34 (16) Junction between control harness & front routes that have been changed.
harness (LH)
C-37 (22) 4WD-ECU
1-6 WIRING DIAGRAMS - BOOT INTERIOR

BOOT INTERIOR

Connector
symbol

Floor harness
(RH)
Demister earth

Floor
harness (LH)

4WD Bumper
harness harness

F-01 (2) Boot interior light F-20 (2-green) Rear washer motor
F-02 (2-grey) High-mount stop light F-21 (2-black) Electrical pump
F-05 (4) Rear wiper motor F-22 (8-grey) Junction between floor harness (LH) and
F-06 (2) Rear speaker (RH) 4WD harness (vehicle with AYC)
F-07 (1) Demister (+) F-23 (2-black) Directional valve (left) (vehicle with AYC)
F-10 (6-black) Rear combination light (RH) F-24 (2-black) Directional valve (right) (vehicle with AYC)
F-11 (1) Book interior light switch F-25 (3-black) Proportional valve (for ACD)
F-12 (2-grey) Licence plate light (RH) F-26 (3-black) Proportional valve (for AYC) (vehicle with
F-13 (2-grey) Licence plate light (LH) AYC)
F-14 (2-grey) Junction between floor harness (LH) & F-27 (3-black) Pressure sensor
bumper harness F-28 (2) Spare connector
F-15 (6-black) Rear combination light (LH)
F-16 (2) Rear speaker (LH) • Boxed connector numbers indicate newly added connectors.
F-18 (1-black) Demister (-)
F-19 (2) Windscreen washer motor
2-1

SECTION 2

COMPONENT INSTALLATION
POSITIONS
CONTENTS

ECU ..........................................................2-2 Solenoid Valves ......................................2-2


2-2 COMPONENT INSTALLATION POSITIONS - ECU

ECU

Immobiliser
ECU

Wastegate solenoid
valve 1

Battery
Wastegate solenoid valve 2
3-1

SECTION 3

CIRCUIT DIAGRAMS
CONTENTS

J/C ............................................................3-2 Air Conditioning


Manual A/C ......................................................3-26
Central Junction .....................................3-8
Special Equipment
ABS..................................................................3-32
Power Supply ........................................3-10 ACD (vehicle without AYC) ..............................3-40
ACD, AYC ........................................................3-48
Engine Control ......................................3-16 Engine immobiliser system ..............................3-58

Signalling
Stop lights ........................................................3-24
3-2 COMPONENT INSTALLATION POSITIONS - J/C

J/C

• Windscreen wiper • Fog lights


Note : & washer • Headlights
In an actual vehicle, any of the terminals connected in the J/C • Indicator lights, • Headlight levelling
may be used. Therefore, the terminal numbers given in the hazard warning system
circuit diagrams may not coincide with the terminal arrangement lights • Rear wiper /
in the actual vehicle. • Tail lights, side washer
lights, licence
plate lights,
lightning monitor
warning buzzer

Clock
• ACD
Full auto Spare audio • Engine
A/C connector control
• Warning
General lights
spare
connector
• Meter
gauge ( J/B
General fuse 18 )

Fog light Cigar lighter ACD Indicator light General fuse 15


Ashtray Hazard
General Spare audio
illumination warning lights
spare connector
light
connector Headlight • Meter gauge
levelling • Tail lights, side
Clock Intercooler
system lights, licence
water spray
plate lights,
• Demister (Vehicle
lighting monitor
w/out full auto A/C)
warning buzzer
• Demister, door
mirror heating
element (vehicle
with full auto A/C)
• Heater
• Full auto A/C
• Manual A/C
COMPONENT INSTALLATION POSITIONS - J/C 3-3

• Windscreen wiper • Windscreen wiper • Fog lights


& washer & washer • Full auto A/C
• Electric retractable • Indicator lights, • Headlights
remote control hazard warning • Headlight levelling
door mirror lights system
• Cabin lights, boot • Tail lights, side • Manual A/C
interior light, lights, licence • Cooling
ignition key plate lights,
cylinder lighting monitor
illumination light, warning buzzer
door not properly
closed indictor light
• Heater
Meter • Full auto A/C
General gauge • Manual A/C
spare
connector Vehicle Diagnosis
meter
speed • ABS J/B
sensor • ACD ( General fuse 5 )

Diagnosis Reversing
Power connector light
window • Reversing light
• Rear wiper /
• Windscreen Rear wiper / washer
wiper & washer
washer
• Indicator
lights, hazard
warning lights
• Tail lights, side
• Windscreen • Tail lights, side
lights, licence • Ignition key • Electric windows
wiper lights, licence
plate lights, reminder buzzer • Fog lights
& washer plate lights,
lighting • Windscreen wiper • Headlights
• Indicator lights, lighting monitor
monitor & washer • Rear wiper /
hazard warning warning buzzer
warning • Indicator lights, washer
lights • Fog lights
buzzer hazard warning
• Headlights
• Fog lights lights
• Headlights • Tail lights, side
• Rear wiper / lights, licence
washer plate lights,
lighting monitor
warning buzzer
3-4 CIRCUIT DIAGRAMS - J/C

J/C (cont’d)

• Ignition key reminder


buzzer
• Ignition key • Tail lights, side • Full auto A/C • Intercooler water
reminder buzzer lights, licence • Headlights spray
• Windscreen wiper plate lights, • Manual A/C • Security alarm
& washer lighting monitor • Rear wiper / • Central door locking
• Security alarm warning buzzer washer (vehicle with keyless
• Central door • Electric • Cabin lights, boot entry)
locking retractable interior light, • Cabin lights, boot
• Indicator lights, remote control ignition key interior light, ignition
hazard warning door mirror cylinder key cylinder
lights • Electric windows illumination light, illumination light,
• Heater door not properly door not properly
• Fog lights closed indictor closed indictor light
light

• Clock
Headlight • Indicator
Electric levelling lights,
• Warning lights retractable system hazard
• Starter remote warning
control door lights
mirror • ABS Fog lights
• ACD

ACD
Meter gauge
Fog lights • Demister Intercooler
(vehicle water spray
Headlight w/out full Indicator
levelling auto A/C) lights,
system • Demister, hazard
door warning
mirror lights
heating
element
Cigar lighter (vehicle
Ashtray illumination light with full
auto A/C)
• Heater
• Full auto
A/C
• Manual
A/C
CIRCUIT DIAGRAMS - J/C 3-5

Electric retractable
remote control door Spare
mirrors audio
connector
( J/B
General
fuse
13 ) Fog
lights
• Fog lights • Fog lights
J/B
( General
fuse
11 ) • Spare
connector
for fog lights
• Spare
connector
for fog lights
General spare Clock
connector

Diagnosis
• ABS connector • Central door • Warning lights
• ACD locking • Meter gauge
SRS airbags, (vehicle with
Engine keyless entry)
seatbelt pre-
immobiliser • Cabin lights,
tensioners
system boot interior
Engine light, ignition
Cabin lights,
control key cylinder
boot interior
light, ignition illumination
key cylinder light, door not
illumination properly
light, door not closed
properly closed indicator light
indicator light
3-6 CIRCUIT DIAGRAMS - J/C

J/C (cont’d)

Security
alarm
Diagnosis • Security alarm
connector • Horn

Full auto A/C Horn


• ABS
• ACD • Ignition key • Turn signal • Electric • Cabin lights,
reminder lights, hazard stowable boot interior
buzzer warning lights remote control light, ignition
• Windscreen • Tail lights, door mirrors key cylinder
wiper & position lights, • Power illumination
washer licence plate windows light, door not
• Security alarm lights, lighting • Fog lamps properly
• Central door monitor • Headlights closed
locking warning • Rear wiper / indicator light
buzzer washer

Meter gauge • Engine control


• Engine
Engine control • Meter gauge
control • Ignition • Ignition

Engine
control
• Engine
immobiliser
system • Full auto A/C
• Engine immobiliser • Engine • Cooling
control
system Engine
• Engine control immobiliser
• Full auto A/C system
• Cooling
CIRCUIT DIAGRAMS 3-7
(Notes)
3-8 CIRCUIT DIAGRAMS - CENTRAL JUNCTION

Central Junction
M3030000300552

Fusible link (Relay box inside engine space)

No. Circuit Type Housing colour Rated current (A)


2 Full auto air conditioning; Connector type Red 50
manual air conditioning;
cooling

Forward
direction of
vehicle
CIRCUIT DIAGRAMS - CENTRAL JUNCTION 3-9
Fusible link (Relay box inside engine space)

Power supply circuit Fuse No. Rated ID Applied loads


current (A) colour
Battery / Alternator (fusible 3 20 Yellow O2 sensor, secondary are
link No. 6) control solenoid valve, idle
speed control servo, ignition
coil 1, ignition coil 2, waste
gate solenoid valve 1, waste
gate solenoid valve 2, air
flow sensor, engine ECU,
engine control relay, cam
position sensor, crank angle
sensor, purge control
solenoid valve, fuel pressure
solenoid valve, radiator fan
control relay, register (for
injector)
10 20 Yellow Fuel pump relay 3, fuel pump
register, fuel pump & fuel
gauge unit (main)

Forward
direction of
vehicle
3-10 CIRCUIT DIAGRAMS - POWER SUPPLY

Power Supply

Battery

Starter

Fusible link

Charging • Full auto A/C


• Manual A/C
• Cooling

Special fuse

• Full auto A/C Engine • Security alarm Charging • Full auto • ABS • Heater
• Manual A/C control • Central door A/C • ACD • Full auto
• Cooling locking • Manual • Stop A/C
(vehicles with A/C lights • Manual
keyless entry) • Cooling A/C
• Turn signal
lights, hazard
warning lights
CIRCUIT DIAGRAMS - POWER SUPPLY 3-11

Note:
*1 : except discharge headlights
*2 : discharge headlights

Headlight Headlight Tail light


relay: LO relay : HI relay

Front ECU

• Engine • Security • Fog lamps Headlights Headlights Headlights Headlights Tail lights, position
immobiliser alarm • Spare lights, licence
Headlight levelling system
system • Horn connectors for plate lights,
• Engine fog lamps lighting monitoring
control warning buzzer
• Ignition
• ACD • Demister (vehicle w/out
• Intercooler water spray full auto A/C)
• Spare audio connector • Demister, door mirror
• Clock heating elements,
• Cigar lighter, ashtray (vehicle with full auto
illumination light A/C)
• Meter gauge • General spare
• Turn signal lights, connector
hazard warning lights • Heater
• Tail lights, position • Fog lamps
lights, licence plate • Full auto A/C
lights, lighting monitor • Headlight levelling
warning buzzer system
3-12 CIRCUIT DIAGRAMS - POWER SUPPLY

Power supply (cont’d)

Fusible link 4

Special
fuse

Ignition
switch
Intercooler
water spray

• Engine control
• Starter

Ignition • SRS airbags, seatbelt Engine control


• ABS • Turn signal lights, pre-tensioners
• ACD hazard warning lights • Reversing lights
• SRS airbags, seat • Tail lights, position • Rear wiper / washer
pre-tensioners lights, licence plate
• Ignition key reminder lights, lighting monitor
buzzer warning buzzer
• Intercooler water • Electric stowable
spray remote control door
• Windscreen wiper / mirrors
washer • Power windows
• Warning lights • General spare
• Engine control connectors
• Meter gauge • Fog lamps
• Charging • Headlights
• Security alarm • Rear wiper / washer
• Central door locking • Cabin lights, boot
interior light, ignition
key cylinder
illumination light, door
not properly closed
indicator lamp
CIRCUIT DIAGRAMS - POWER SUPPLY 3-13

• ABS Windscreen Cigar lighter, Electric • Spare audio • Rear wiper/


• ACD wiper / washer ashtray stowable connector washer
illumination lamp remote • Clock • Cabin lights,
• ABS control door • General spare boot interior
• ACD mirrors connector light, ignition
• Intercooler water spray • Cabin lights, key cylinder
• Windscreen wiper / boot interior illumination
washer light, ignition light, door
• Turn signal lights, key cylinder not properly
hazard warning lights illumination closed
• Tail lights, position light, door not indicator
lights, licence plate properly closed lamp
lights, lighting monitor indicator lamp
warning buzzer
• Heater
• Fog lamps
• Full auto A/C
• Headlights
• Headlight levelling
system
• Manual A/C
• Cooling
3-14 CIRCUIT DIAGRAMS - POWER SUPPLY

Power Supply (cont’d)

Fusible Fusible
link 1 link 5

• ABS • ACD • Heater Power


• ACD • Ignition key reminder • Full auto windows
• SRS airbags, seat pre- buzzer A/C
tensioners • Windscreen wiper / • Manual A/C
• Ignition key reminder washer
buzzer • Warning lights
• Windscreen wiper / • Engine control
washer
• Engine immobiliser
system
• Spare audio connector
• Clock
• Meter gauge
( J/B
General fuse 5 )
• Engine control • Security alarm
• Security alarm • Central door locking
• Central door locking • Turn signal lights,
• Turn signal lights, hazard warning lights
hazard warning lights • Tail lights, position lights,
licence plate lights,
• Tail lights, position
lighting monitor warning
lights, licence plate Demister relay
buzzer
lights, lighting monitor
• Electric stowable remote
warning buzzer control door mirrors
• Electric stowable remote • Power windows
control door mirrors • General spare connector
• Power windows • Fog lamps
• Fog lamps • Full auto A/C
• Full auto A/C • Headlights • Demister (vehicle
• Headlights • Headlight levelling w/out full auto A/C)
• Rear wiper / washer system • Demister, door mirror
• Cabin lights, boot interior • Rear wiper / washer thermal element • Demister (vehicle
light, ignition key cylinder • Cabin lights, boot (vehicle with full auto w/out full auto
illumination light, door interior light, ignition key A/C) A/C)
Demister, door mirror
not properly closed cylinder illumination • Demister, door
thermal element (vehicle
indicator lamp light, door not properly mirror thermal
with full auto A/C)
closed indicator lamp element (vehicle
with full auto
A/C)
CIRCUIT DIAGRAMS - POWER SUPPLY 3-15
(Notes)
3-16 CIRCUIT DIAGRAMS - ENGINE CONTROL

ENGINE CONTROL
M3030000801516

Battery

Special fuse

Engine
control
relay

Engine
ECU
CIRCUIT DIAGRAMS - ENGINE CONTROL 3-17

Ignition switch

Fuel Fuel
pump pump
relay relay

• Windscreen
Combination washer/wiper
meter • Turn signal lights /
hazard warning
lights
• Tail lights, position
lights, licence
plate lights,
lighting monitor
warning buzzer
• Fog lights
• Headlights
• Rear
washer/wiper
3-18 CIRCUIT DIAGRAMS - ENGINE CONTROL

Engine Control (cont’d.)

Engine control relay

Air
processor
Intake air
temperature
Cam shaft
sensor
position sensor

Atmospheric
pressure sensor

Engine
ECU

Throttle position Water temperature


sensor sensor
CIRCUIT DIAGRAMS - ENGINE CONTROL 3-19

J/C (6)
Engine control relay (Engine control relay)

Register (for
indictor)

Crank angle
sensor

Indicator Indicator Indicator Indicator

Engine
control relay

Knock
sensor

O2 sensor
3-20 CIRCUIT DIAGRAMS - ENGINE CONTROL

Engine Control (cont’d.)

Ignition
switch (ST) Engine control relay

Idle speed Waste


control gate
Starter servo Fuel solenoid
relay pressure valve
solenoid
valve

Engine ECU

Engine speed
detection Power steering fluid
connector pressure switch
CIRCUIT DIAGRAMS - ENGINE CONTROL 3-21

Engine control relay

Intercooler water spray


Waste gate Secondary
solenoid Purge control air control
valve 2 solenoid solenoid
valve valve

• Full auto A/C • Heater


• Manual A/C • Full auto A/C
• Cooler • Manual A/C
3-22 CIRCUIT DIAGRAMS - ENGINE CONTROL

Engine Control (cont’d.)

Engine ECU Fusible link 1

J/B
( Common
fuse 2 )

Engine
immobilizer
system

Vehicle
speed
sensor

Diagnostics
connector

Diagnostics
connector

Front view Front view


CIRCUIT DIAGRAMS - ENGINE CONTROL 3-23

J/B
Remarks (Fuel pump relay 2)
*:
• Windscreen washer / wiper
• Meter gauges
• Electric retractable door mirrors
• Generic spare connectors
• Cabin lights, boot interior light,
ignition key cylinder
illumination light, door not
properly closed reminder light

Fuel pump Fuel


relay 3 pump
register

Fuel pump
& fuel gauge
unit (main)

Engine ECU
Back-up
power supply
3-24 CIRCUIT DIAGRAMS - SIGNALLING

Signalling

Stop lights

Battery

General
fuse

Stop light
switch

Rear Rear Spare


combination combination High-mount connector
light (stop : LH) light (stop : RH) stop light
CIRCUIT DIAGRAMS 3-25
(Notes)
3-26 CIRCUIT DIAGRAMS - AIR CONDITIONING

Air Conditioning

Manual Air Conditioning

Fusible Ignition
link 1 switch (IG2)

Blower
relay

Blower
switch Intercooler
water spray

Register

Blower
motor
CIRCUIT DIAGRAMS - AIR CONDITIONING 3-27

J/B J/B (general Front ECU


(general fuse) 5 Register fuse) (tail light relay)
5

Air thermo sensor

Special fuse

Tail lights, side lights,


licence plate lights,
lighting monitor
Internal / external warning buzzer
changeover
damper motor

• Meter gauge
• Tail lights, side
lights, licence plate
lights, lighting
monitor warning
buzzer

A/C switch, internal/external changeover damper motor, ILL

Demister
3-28 CIRCUIT DIAGRAMS - AIR CONDITIONING

Manual Air Conditioning (cont’d)

Fusible link 2 Engine control relay

Radiator fan
control relay

Radiator fan controller

Equalizing
circuit

Radiator fan
motor
Input signal Field effect
processor transistor circuit

Drive circuit

Temperature Current
detection detection
CIRCUIT DIAGRAMS - AIR CONDITIONING 3-29

J/C (2)
Battery (General fuse) 5

General
fuse

Condenser • Windscreen wiper /


fan relay washer
(HI) • Indicator lights,
hazard warning lights
• Tail lights, side
lights, licence plate
lights, lighting
monitor warning
buzzer
• Fog lights
• Headlights
• Headlight levelling
system
Condenser
fan motor

Engine ECU
3-30 CIRCUIT DIAGRAMS - AIR CONDITIONING

Manual Air Conditioning (cont’d)

J/C(2) Radiator fan


Battery (General fuse) 5 controller

General fuse

A/C Dual Low pressure side


compressor pressure ONOFF
relay switch : 196kPa
OFFON
: 221kPa
High pressure side
ONOFF
: 3138kPa
OFFON
: 2550kPa

A/C
compressor
Cooling
temperature
switch

Magnetic
switch Engine ECU
CIRCUIT DIAGRAMS 3-31
(Notes)
3-32 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

Special Equipment

ABS

Ignition switch Ignition switch


Fusible link 3 (IG2) (IG1) Battery

General
fuse

Combination Stop light switch


meter

Stop lights

Solenoid valve Motor power Power


power supply supply supply
CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT 3-33

Note:
*:
• Windscreen wiper / washer
• Engine control
• Meter gauge
• Indicator lights, hazard warning
lights
• Tail lights, side lights, licence
plate lights, lighting monitor
warning buzzer
• Electric retractable remote
control door mirror
• General spare connector
• Fog lights
• Headlights
• Rear wiper / washer
• Cabin lights, boot interior light,
ignition key cylinder illumination
light, door not properly closed
indicator light

Hydraulic unit

Motor Solenoid valve

Motor power
supply
3-34 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

ABS (cont’d)

Ignition switch (IG2)

Front / rear Lateral G


G sensor sensor
CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT 3-35

Brake
warning
light

Parking brake
switch
3-36 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

ABS (cont’d)

Ignition switch (IG2)

• Intercooler
water spray
• Heater
• Full auto A/C
• Manual A/C

Steering sensor
CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT 3-37

Front : LH Front : RH Rear : LH Rear : RH

ABS sensors
3-38 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

ABS (cont’d)

Fusible link 1

Diagnosis
connector

Front view
CIRCUIT DIAGRAMS 3-39
(Notes)
3-40 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

ACD (Vehicle not fitted with AYC)

Ignition switch
Fusible link 1 (IG2) Battery

General fuse

Stop light
switch

Stop light

Engine
control

Back-up Power
power supply supply
CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT 3-41

Ignition switch (IG2)

Front / Rear Lateral G


G sensor sensor

Brake warning
light

Parking brake
switch
3-42 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

ACD (Vehicle not fitted with AYC) (cont’d)

Front ECU Ignition switch


(tail light relay) (IG1)
• Windscreen wiper /
washer
• Engine control
• Meter gauge
• Indicator light, hazard
Special lights
fuse • Tail lights, side lights,
licence plate lights,
lighting monitoring
warning buzzer
• Electric retractable
Tail lights, side remote control door
lights, licence mirrors
plate lights, • General spare
lighting monitoring connectors
warning buzzer • Fog lights
• Headlights
• Rear wiper / washer
• Cabin lights, boot
interior light, ignition
• Meter gauges key cylinder illumination
• Tail lights, side light, door not properly
lights, licence plate closed indicator light
lights, lighting
monitoring warning
buzzer Combination
meter

ACD
mode
switch
CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT 3-43

Engine ECU

Throttle position
sensor
3-44 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

ACD (Vehicle not fitted with AYC) (cont’d)

Fusible link 7

Electric pump
relay

Proportional
valve (for
ACD)

Electric
pump

Pressure
sensor
CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT 3-45

Front : LH Front : RH Rear : LH Rear : RH

ABS sensors
3-46 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

ACD (Vehicle not fitted with AYC) (cont’d)

Ignition switch
(IG2)

• Intercooler water
spray
• Heater
• Full auto A/C
• Manual A/C

Steering sensor

Front view
CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT 3-47

Fusible link 1

Diagnosis
connector
3-48 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

ACD, AYC

Ignition switch
Fusible link 1 (IG2) Battery

Special
fuse

Stop light
switch

Stop lights

Engine
control

Back-up Power
power supply supply
CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT 3-49

Ignition switch
(IG2)

Front /
Rear G
sensor Lateral G sensor
3-50 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

ACD, AYC (cont’d)

Front ECU (tail Ignition switch


light relay) (IG1)
• Windscreen wiper &
washer
• Engine control
• Meter gauge
• Indicator lights, hazard
Special warning lights
fuse • Tail lights, side lights,
licence plate lights,
lighting monitor
warning buzzer
• Electric retractable
remote control door
Tail lights, side mirrors
lights, licence plate • General spare
lights, lighting connectors
monitor warning • Fog lights
buzzer • Headlights
• Rear wiper / washer
• Cabin lights, boot
interior lights, ignition
key cylinder
• Meter gauge
illumination light,
• Tail lights,
door not properly
side lights,
closed indicator light
licence plate
lights, lighting
monitor Combination
warning meter
buzzer Drive circuit

ACD mode
switch
CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT 3-51

Engine ECU

Throttle position sensor


3-52 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

ACD, AYC (cont’d)

Brake warning
light

Parking brake
switch
CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT 3-53

(Front : LH) (Front : RH) (Rear : LH) (Rear : RH)

ABS sensors
3-54 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

ACD, AYC (cont’d)

Fusible link 7

Electric pump
relay

Pressure sensor
Electric
pump
CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT 3-55

Proportional Proportional Directional Directional


valve (for valve (for valve (left) valve (right)
ACD) AYC)
3-56 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

ACD, AYC (cont’d)

Ignition switch
(IG2)

• Intercooler water
spray
• Heater
• Full auto A/C
• Manual A/C

Steering sensor

Front view
CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT 3-57

Fusible link 1

Diagnosis
connector
3-58 CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT

Engine Immobiliser System

Battery

Special
fuse

Engine
control
relay

Engine control

Power
supply

Engine
ECU
Power
supply

Front view
CIRCUIT DIAGRAMS - SPECIAL EQUIPMENT 3-59

Engine ECU Fusible link 1

Immobiliser ECU

High-frequency circuit Diagnosis


Diagnosis connector
connector

T
r
ID a
card n
s
p
o
n
d
e
r
Ignition key ring
antenna

Front view

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