Air Flow Meter Connector Removal Guide

Page 471
3. Verify correct connector placement at the PRC and EGR boost sensor solenoid. ^
If the connectors are not in the proper position, correct their placement and proceed to step 6.
^ If the connectors are in the proper position, proceed to step 4.
NOTE:
^ The PRC connector (top) is BROWN and the EGR boost sensor solenoid connector (bottom) is
BLACK.
^ The 1996 wiring Diagram incorrectly shows the location of these connectors for the KL engine.
4. Inspect the EGR boost sensor. ^
Warm engine to normal operating temperature.
^ Measure the voltage between the signal wires (B/L & LG) from the rear side of the connector.
^ Use a vacuum pump and apply vacuum to the EGR boost sensor according to the table.
5. Record the voltage. Refer to the table shown. ^
If the voltage readings are not within the specified range replace boost sensor and proceed to step
6.
^ If no problem is found with EGR boost sensor, perform the DTC troubleshooting procedures
(refer to Workshop Manual section F2).
6. Verify the repair by completing the OBD II drive mode (refer to 1995-97 OBD II Service
Highlights).
NOTE:
If performing an EGR simulation test in addition to the OBD II drive mode, note that a DTC with
format P14** may be set. This is a normal condition caused by performing the EGR simulation test.
Any DTC with format P014** which is set during a simulation test may be ignored and deleted.
PARTS INFORMATION
WARRANTY INFORMATION (Applies To Verify Customer Complaints On Vehicles Covered Under

Normal Warranty. Refer To The SRT Microfiche For Warranty Term Information.)
Disclaimer
Testing and Inspection
Compressor Clutch Relay: Testing and Inspection
A/C Relay Inspection
1. Remove the relay.
2. Connect battery positive voltage and check for continuity between the relay terminals as
indicated above.
Brake Switch (Cruise Control): Testing and Inspection
Inspection
1. Verify that the brake pedal height and brake pedal free play are as specified. 2. Disconnect the
brake switch connector.
Terminal Identification
Reference
3. Check for continuity between the switch terminals. 4. If not as specified, replace the brake
switch.
Page 179
PCM Terminal Voltage Reference (6 Of 7)
Page 215
Main Relay (Computer/Fuel System): Description and Operation
MAIN RELAY
Supplies battery power to electrical devices. ^
Normal open type.
^ Actuated when ignition switch is at ON or START position.

Page 208
Idle/Throttle Speed Control Unit: Testing and Inspection
1. Start the engine and run it at idle. 2. Disconnect the IAC valve connector and verify that the
engine idles rough or stalls. 3. If the idle does not change, do as follows.
New Generation Star (NGS) Tester, Connected to DLC-2
A) Connect the Special Service Tool (SST) New Generation Star (NGS) tester. B) Verify that
diagnostic trouble code No. P0505 is not displayed. If code No. P0505 is shown, carry out
troubleshooting of the code No. P0505. C) Change the duty value of the Idle Air Control (IAC) valve
to 100% by using the SIMULATION TEST function and verify that the idle speed
increases. 1. If the idle speed increases, replace the Powertrain Control Module (PCM). 2. If the
idle speed does not change, replace the BAC valve.
4. Warm up the engine to normal operating temperature and run it at idle. 5. Turn the electrical
loads on and verify that the engine speed is within the specification.
Idle Speed Specifications
6. If not as specified, check the related switches and wiring harnesses.
SYSTEM INSPECTION
1 Verify that the engine coolant temperature is below 20°C (68°F).
DLC-1 Idle Check Jumper Location
2. Connect the data link connector terminals TEN and GND with a jumper wire. 3. Start the engine.
4. Verify that the idle speed decreases gradually as the engine warms up.
Air Valve
1. Remove the BAC valve.

Page 190
Page 368
Cruise Control Switch: Testing and Inspection Function Switches
Inspection 1. Disconnect the cruise control switch connector.
Reference
2. Measure the resistance between the terminals of the cruise control switch. 3. If not as specified
replace the cruise control switch.
Page 238
Idle Air Control System Component Locations

Page 326
Wheel Speed Sensor: Mechanical Specifications
Mount Bolts (Harness) 12-17 ft.lb
Mount Bolts at Wheels 12-17 ft.lb

Page 131
Exterior Lighting System

Page 183
Engine Control Module: Description and Operation Rear Window Defroster Switch (Electrical Load)
REAR WINDOW DEFROSTER SWITCH
Detect electrical load condition of rear window defroster and sends signal to PCM.
Page 166
PARTS INFORMATION - PCM
WARRANTY INFORMATION
(Applies To Verified Customer Complaints On Vehicles Covered Under Normal Warranty. Refer To
The SRT Microfiche For Warranty Term Information.)
Warranty Type: A
Symptom Code: 62
Damage Code: 9W
Part Number Main Cause: Refer to Parts Information
Quantity: 1
Operation Number/Labor Hrs: 626 F0812ARX/0.5 HRS.
Millenia F0812ARX/0.6 HRS. DiagnosisF0008XDX/1.8 HRS.

Page 13
System Circuit Diagram/Connector Diagram (Part 2 Of 2)
^ These diagrams show the circuits for each system, from the power supply to the ground. The
power supply side is on the upper part of the image, the ground side on the lower part. The
diagrams describe circuits with the ignition switch OFF. The explanation of the various points is
shown in the images.
Routing Diagram
Description and Operation
Intake Air Temperature Sensor: Description and Operation
INTAKE AIR TEMPERATURE SENSOR
Detects intake-air temperature and sends signal to PCM. ^
Installed in volume air flow sensor assembly.

Page 476
1. Remove wire clip from groove at both sides using a small screwdriver.
2. Remove connector.
NOTE:
Connector may be hard to remove, apply steady force on connector body NOT harness wiring.
Disclaimer
Page 75
Cruise Control Module: Service and Repair
Removal / Installation
1. Remove in the order shown in the figure. 2. Install in the reverse order of removal. 3. After
installing the cruise control module, verify that the cruise set indicator light in the instrument cluster
illuminates when the ignition switch and
cruise control main switch are on.

Page 343
Coolant Temperature Sensor/Switch (For Computer): Description and Operation
ENGINE COOLANT TEMPERATURE SENSOR
Detects engine coolant temperature sends signals to PCM. ^
Installed in engine.
Locations
Connector Locations
PCM - MIL ON/DTCs P0300 - P0306 Set
Engine Control Module: Customer Interest PCM - MIL ON/DTCs P0300 - P0306 Set
Bulletin No.: 002/98 Issued: 04/08/98 Revised: 12/31/98
Category F (01)
Applicable Model/s 1997 626/MX-6 (V6) 1997-98 Millenia
Subject MIL ILLUMINATION WITH DTC(s) P0300 THROUGH P0306
BULLETIN NOTE
^ This bulletin supersedes F002/98 dated 04/08/98. The APPLICABLE MODELS has been revised.
APPLICABLE MODELS 1997 626/MX-6 (V6) 1997-98 Millenia
DESCRIPTION
The MIL (Malfunction Indicator Light) may illuminate and DTC P0300 through P0306 (indicating a
mis-fire) may store in memory. This concern is accompanied by the following criteria:
^ No driveability concerns
^ Freeze Frame Data (FFD) indicates: -
Engine in warm-up mode
- Load 40% or less
- RPM 1500 or less
- Usually 0 MPH
^ Normal workshop manual troubleshooting procedures do not indicate a concern.
This concern may be due to the mis-fire monitoring sensitivity of the PCM. A revised PCM with a
less sensitive mis-fire judgement threshold is available to correct this concern. Customers
complaining of this concern should have the vehicle inspected and if necessary, repaired according
to this bulletin.
REPAIR PROCEDURE
1. Verity the concern.

2. Confirm that the FFD matches the conditions given for a cold mis-fire.
^ If the FFD indicates a code which was set due to a cold engine mis-fire, proceed to step 3.
^ If the FFD does not indicate a code which was set due to cold engine misfire, refer to the
workshop manual for appropriate troubleshooting information.
3. Replace the PCM with a countermeasure part.

Air Flow Meter - Service Precautions
Air Flow Meter/Sensor: Technical Service Bulletins Air Flow Meter - Service Precautions
Bulletin No.: 028/96 Issued: 12/26/96 Revised:
Category F
Applicable Model/s See Below
Subject: VANE TYPE AIR FLOW METER CONNECTOR HANDLING
APPLICABLE MODELS All models with vane type air flow meters.
DESCRIPTION Vane type air flow meters disconnected during driveability problem diagnostics
may become damaged during connector disconnection. To avoid unnecessary replacement, follow
the procedures below to properly remove vane type air flow meter connections. Service Managers
should place a copy of this bulletin in section F of the applicable workshop manuals.
NOTE:
Air flow meter replacement due to connector circuit damage may result in warranty claim denial.
CONNECTOR REMOVAL PROCEDURE
CAUTION:
DO NOT remove the two (2) screws on the air flow meter. Removing these screws and pulling on
the connector will damage the air flow meter circuitry. This instruction applies to other type air flow
meters as well.
Ignition Shut Down Relay (For Antitheft): Testing and Inspection
Inspection
1. Remove the starter cut relay.
Reference
2. Apply battery positive voltage and check for continuity between the terminals of the starter cut
relay. 3. If not as specified, replace the starter cut relay.
Page 68
Radiator Cooling Fan Motor Relay: Testing and Inspection
COOLING FAN RELAY REMOVAL
1. Disconnect the negative battery cable. 2. Remove the cooling fan relay from the place shown in
the figure.
COOLING FAN RELAY INSPECTION
1. Check continuity of the cooling fan relay as shown.
2. Apply battery positive voltage between terminals B and D.Check for continuity between terminals
A and C. 3. If not as specified, replace the cooling fan relay.
Page 26
General Module: Testing and Inspection
Inspection
Connector A
1. Remove the CPU from the joint box. 2. Measure the voltage at the CPU terminals from the joint
box side, referring to the terminal voltage list below. 3. If not as specified, inspect the parts listed
under "Inspection area" and the related wiring harnesses. 4. If the parts and wiring harnesses are
OK but the system still does not work properly, replace the CPU.
Connector B
1. Follow the appropriate procedure, referring to the terminal voltage list below.
Terminals 2H (MX-6 only), 2N, and 2T 1. Disconnect the CPU connector. 2. Check for continuity
between the terminals of the CPU connector and ground.
Terminals except 2H (MX-6 only), 2N, and 2T 1. Reconnect the CPU connector. 2. Install the CPU
onto the joint box. 3. Measure the voltage at the CPU terminals.
2. If not as specified, inspect the parts listed under "Inspection area" and the related wiring
harnesses. 3. If the parts and wiring harnesses are OK but the system still does not work properly,
replace the CPU.
Motor Harness at Control Module Check
Electronic Brake Control Module: Testing and Inspection Motor Harness at Control Module Check
1. Turn the ignition switch OFF, and disconnect the ABS control module connector (12 pin). 2.
Measure the resistance between 1L terminal of the control module connector and ground.
^ Resistance: 1 ohm max.
3. If not as specified, check the wiring harness between the ABS motor and the control module for
open or short circuit and check the ABS motor.
See: Brakes and Traction Control/Antilock Brakes / Traction Control Systems/Hydraulic Control
Assembly - Antilock Brakes/Testing and Inspection
Page 17
Logic Symbols
Refrigerant Pressure Sensor / Switch: Description and Operation
REFRIGERANT PRESSURE SWITCH
Detects A/C operation and sends signal to PCM.

Page 425
Part 2 Of 2
Page 414
Key Reminder Switch: Testing and Inspection
Inspection 1. Remove the column cover. 2. Disconnect the key reminder switch connector.
Reference
3. Check for continuity between the terminals of the key reminder switch. 4. If not as specified,
replace the steering lock.
Specifications
Cruise Control Switch: Specifications
Switch Depressed
Measure Between Terminals Set/Coast 240 ohms
Resume/Accel 910 ohms

Page 534
Routing Diagram
Component Tests and General Diagnostics
Crankshaft Position Sensor: Component Tests and General Diagnostics
Resistance Inspection
1. Disconnect the crankshaft position sensor connector.
Crankshaft Position (CKP) Sensor Details

2. Measure the resistance between terminals A and B by using an ohmmeter.
Specification: 520-580 Ohms 20°C (68°F)
3. If not as specified, replace the crankshaft position sensor.
Air Gap Inspection
Crankshaft Position (CKP) Sensor Details
1. Verify that the crankshaft position sensor is installed correctly and securely. 2. Measure the air
gap between the crankshaft pulley and the crankshaft position sensor by using a feeler gauge.
Specification: 0.5-1.5 mm (0.020-0.059 in.)
3. If not as specified, replace the crankshaft pulley or the crankshaft position sensor.
Page 148
TNS Relay
Page 187
Page 448
Hazard Warning Switch: Service and Repair
Removal/Installation 1. Remove the switch panel.
2. Remove the hazard warning switch. 3. Install in the reverse order of removal.
Page 479
Air Flow Meter/Sensor: Description and Operation
VOLUME AIR FLOW SENSOR
Detects amount of intake air and sends signal to PCM. ^
Measuring core type.

Page 19
Central Processing Unit (CPU), Theft-Deterrent System- Connectors

Page 230
Fuel Pump Relay: Description and Operation
FUEL PUMP RELAY
Supplies/cuts off battery power to fuel pump. ^
Normal open type.
^ Actuated by PCM fuel pump control signal.
^ Or by grounding data link connector terminal F/P.

Page 18
Central Control Module: Connector Views
Central Processing Unit (CPU), Theft Deterrent System- Connectors
Diagram Information and Instructions
Fuel Pump Relay: Diagram Information and Instructions
Wiring Color Code
Color ....................................................................................................................................................
......................................................................... Code
Blue......................................................................................................................................................
................................................................................. L Black................................................................
..............................................................................................................................................................
...... B Brown.........................................................................................................................................
....................................................................................... BR Dark Blue................................................
..............................................................................................................................................................
............. DL Dark Green.......................................................................................................................
................................................................................................. DG Green...........................................
..............................................................................................................................................................
........................... G Gray......................................................................................................................
............................................................................................................. GY Light Blue.........................
..............................................................................................................................................................
................................... LB Light Green.................................................................................................
....................................................................................................................... LG Natural....................
..............................................................................................................................................................
................................................ N Orange.............................................................................................
..................................................................................................................................... O Pink.............
..............................................................................................................................................................
............................................................ P Red.......................................................................................
................................................................................................................................................ R Purpl
e............................................................................................................................................................
..................................................................... PU Sky Blue ..................................................................
..........................................................................................................................................................
SB Tan..................................................................................................................................................
...................................................................................... T White..........................................................
..............................................................................................................................................................
........... W Yellow...................................................................................................................................
............................................................................................... Y Violet.................................................
..............................................................................................................................................................
..................... V
Ground Points
Oil Pressure Switch - Oil Leaks/Oil Lamp ON
Oil Pressure Sender: All Technical Service Bulletins Oil Pressure Switch - Oil Leaks/Oil Lamp ON
Bulletin No.: 001/97 Issued: 07/01/97 Revised
Category
Applicable Model/s Various Models
Subject: OIL PRESSURE SWITCH LEAKAGE
NOTE:
This bulletin supersedes bulletin Cat D 003/98.
APPLICABLE MODELS See Vehicle Application Chart

VEHICLE APPLICATION CHART
DESCRIPTION
Engine oil may leak from the oil pressure switch causing the engine oil light to illuminate. The type
of switch has been changed to reduce the concern. During normal vehicle maintenance or
customer concerns, inspect the switch and if necessary, repaired according to this bulletin.
REPAIR PROCEDURE
1. Verify the condition.
^ If the oil pressure switch is leaking, proceed to step 2.
^ If the switch is not leaking (and the light illuminating), refer to the section D of the workshop
manual for diagnostic and repair information.
2. Replace the oil pressure switch with a new part.
^ Apply the sealant (listed below) to the threads and install the switch.
Sealant ThreeBond: TB1207D or Loctite: Ultra Black 598 (or equivalent)

Page 490
Camshaft Position Sensor Waveform

Locations
Main Switch
Cruise Control Switch: Testing and Inspection Main Switch
Inspection 1. Remove the cruise control main switch.
Reference
2. Check for continuity between the terminals of the cruise control main switch. 3. If not as
specified, replace the cruise control main switch.
Toothed Ring
Wheel Speed Sensor: Service and Repair Toothed Ring
Removal
REMOVAL AND INSPECTION
1. Inspect the ABS sensor rotor for missing and damaged teeth. 2. Remove the drive shaft
assembly from the vehicle. 3. Remove in the order shown in the figure.
NOTE: Tap the ABS sensor rotor off the drive shaft by using a chisel.
Installation
Removal and Installation
Combination Switch: Service and Repair Removal and Installation
Removal/Installation
1. Disconnect the negative battery cable.
2. Remove the driver-side side panel and lower panel. 3. Disconnect the clock spring connector.
WARNING: Handling the air bag module improperly can accidentally deploy the air bag, which may
seriously injure you. Read SERVICE PRECAUTION under Restraint Systems before handling air
bag module. See: Restraint Systems
4. Remove in the order shown in the figure. 5. Install in the reverse order of removal.
Locations
Knock Sensor: Locations
Control System Component Location
1. Powertrain Control Module (PCM) 2. Volume Air Flow Sensor 3. Crankshaft Position Sensor 4.
Camshaft Position Sensor 5. Throttle Position Sensor 6. Engine Coolant Temperature Sensor 7.
Heated Oxygen Sensor (Front) 8. Knock Sensor 9. P/S Pressure Switch
10. Clutch Switch 11. Neutral Switch 12. EGR Valve Position Sensor 13. EGR Boost Sensor 14.
Main Relay
Page 123
Door No.1 Harness...............................................................................................................................
........................................................................ (DR1) Door No.2 Harness ..........................................
............................................................................................................................................................
(DR2) Door No.3 Harness ...................................................................................................................
................................................................................... (DR3) Door No.4 Harness ...............................
..............................................................................................................................................................
......... (DR4) Floor Harness .................................................................................................................
................................................................................................. (FR) Interior Light Harness ................
..............................................................................................................................................................
....................... (IN) A/C Harness .........................................................................................................
.......................................................................................................... (AC)
Symbols (Part 1 Of 2)
Component Locations
Tail Lamp Relay: Component Locations

Fail-Safe Relay
ABS Main Relay: Testing and Inspection Fail-Safe Relay
1. Measure the resistance between terminals C and D of the ABS relay connector.
^ Resistance: 60-100 ohms.
2. Check for continuity between terminals A and E and between B and E.
- There is continuity between A and E.
- There is no continuity between band E.
3. Apply 12 V between terminals D and C. Check for continuity between terminals A and E and
between B and E.
- There is continuity between B and E.
- There is no continuity between A and E.

Page 365
Page 245
Idle/Throttle Speed Control Unit: Service and Repair
WARNING: Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage.
Always keep sparks and flames away from fuel. Fuel line spills and leaks are dangerous. Fuel can
ignite and cause serious injuries or death and damage. Fuel can also irritate skin and eyes. To
prevent this, always complete the "Fuel Pressure Release Procedure".
See: Engine, Cooling and Exhaust/Engine/Cylinder Head Assembly/Fuel Pressure Release
REMOVAL / INSPECTION / INSTALLATION
1. Remove in the order shown in the figure. 2. Inspect all parts and repair or replace as necessary.
3. Install in the reverse order of removal.
Intake Components
1. Fresh-air duct 2. Air cleaner 3. Volume air flow sensor 4. Air intake hose 5. Accelerator cable 6.
Fuel pipe 7. Intake manifold (Inspect) 8. Throttle body (Inspect) 9. BAC valve
10. Air intake pipe (Inspect) 11. Fuel distributor
Removal Notes
Electrical Specifications
Temperature Sensor (Gauge): Electrical Specifications
Resistance 189.4 - 259.6 ohms at 122 deg F

Locations
Control Module HVAC: Testing and Inspection
Inspection
1. Turn the ignition switch to ON. 2. Measure the voltage at each terminals of the A/C amplifier
connector.
Terminal Voltage List

Page 388
Oil Pressure Sender: Testing and Inspection
Inspection
1. Disconnect the oil pressure switch connector.
Ohmmeter Connection
Reference
2. Check for continuity between the oil pressure switch terminal and ground. 3. If not as specified,
replace the oil pressure switch.
Page 447
Hazard Warning Switch: Testing and Inspection
Inspection
1. Remove the hazard warning switch.
Reference
2. Check for continuity between the terminals of the hazard warning switch. 3. If not as specified,
replace the hazard warning switch.
Locations
Page 496
Clutch Switch: Service and Repair
Clutch Switch Removal
Replacement
Replace the clutch switch as shown in the figure.

Locations
Locations
Page 231
Fuel Pump Relay: Testing and Inspection
Fuel Pump Relay Location
Operational Check
Listen for clicking of the fuel pump relay while cranking the engine.
Continuity Inspection
Fuel Pump Relay Details
Fuel Pump Relay Details
1. Apply battery positive voltage (B+) and check continuity between terminals of the relay.
Fuel Pump Relay Specifications
2. If not as specified, replace the fuel pump relay.

Page 125
Logic Symbols
Page 538
Logic Symbols
Page 442
Fog/Driving Lamp Switch: Testing and Inspection
Inspection
1. Remove the front fog light switch.
Reference
2. Check for continuity between the terminals of the front fog light switch. 3. If not as specified,
replace the front fog light switch.
Specifications
Idle/Throttle Speed Control Unit: Specifications
Idle Air Control Valve Resistance 10.7-12.3 ohms at 20 deg C

PCM - MIL ON/DTCs P0300 - P0306 Set
Engine Control Module: All Technical Service Bulletins PCM - MIL ON/DTCs P0300 - P0306 Set
Bulletin No.: 002/98 Issued: 04/08/98 Revised: 12/31/98
Category F (01)
Applicable Model/s 1997 626/MX-6 (V6) 1997-98 Millenia
Subject MIL ILLUMINATION WITH DTC(s) P0300 THROUGH P0306
BULLETIN NOTE
^ This bulletin supersedes F002/98 dated 04/08/98. The APPLICABLE MODELS has been revised.
APPLICABLE MODELS 1997 626/MX-6 (V6) 1997-98 Millenia
DESCRIPTION
The MIL (Malfunction Indicator Light) may illuminate and DTC P0300 through P0306 (indicating a
mis-fire) may store in memory. This concern is accompanied by the following criteria:
^ No driveability concerns
^ Freeze Frame Data (FFD) indicates: -
Engine in warm-up mode
- Load 40% or less
- RPM 1500 or less
- Usually 0 MPH
^ Normal workshop manual troubleshooting procedures do not indicate a concern.
This concern may be due to the mis-fire monitoring sensitivity of the PCM. A revised PCM with a
less sensitive mis-fire judgement threshold is available to correct this concern. Customers
complaining of this concern should have the vehicle inspected and if necessary, repaired according
to this bulletin.
REPAIR PROCEDURE
1. Verity the concern.

2. Confirm that the FFD matches the conditions given for a cold mis-fire.
^ If the FFD indicates a code which was set due to a cold engine mis-fire, proceed to step 3.
^ If the FFD does not indicate a code which was set due to cold engine misfire, refer to the
workshop manual for appropriate troubleshooting information.
3. Replace the PCM with a countermeasure part.

Page 501
Coolant Temperature Sensor/Switch (For Computer): Testing and Inspection

Inspection
Engine Coolant Temperature Sensor Replacement
1. Remove the engine coolant temperature sensor.
Engine Coolant Temperature Sensor Testing
2. Place the sensor in water with a thermometer, and heat the water gradually. 3. Measure the
resistance of the sensor by using an ohmmeter.
Engine Coolant Temperature Sensor Specifications
4. If not as specified, replace the engine coolant temperature sensor.
Tightening torque: 16-23 N-m (12-17 ft.lbs.)

Toothed Ring
Wheel Speed Sensor: Testing and Inspection Toothed Ring
1. On level ground, jack up the vehicle and support it evenly on safety stands. 2. Remove the
wheel and tire assembly. 3. Inspect the rotor for missing and damaged teeth. 4. Replace the ABS
sensor rotor as necessary.
Locations
Page 434
Combination Switch: Service and Repair Disassembly and Assembly
Disassembly/Assembly
1. Disassemble in the order shown in the figure. 2. Assemble in the reverse order of disassembly.
Assembly note Light lever
1. Place a mark on the new headlight switch harness 135 mm {5.31 in} from the point where the
harness leaves the lever. 2. Apply a small amount of dielectric grease to the end of the new lever,
the spring and the check ball 3. Assemble the light lever into the combination switch. 4. Verify that
the new switch operates smoothly and does not bind.
5. Join the headlight switch harness, the wiper unit harness and the light unit harness then install
the tie-wrap at the white mark location on the
harness.
Page 537
Page 172
PARTS INFORMATION - PCM
Warranty Type: A
Symptom Code: 62
Damage Code: 9W
Part Number Main Cause: Refer to Parts Information
Quantity: 1
Operation Number/Labor Hrs: 626 F0812ARX/0.5 HRS.
Millenia F0812ARX/0.6 HRS. DiagnosisF0008XDX/1.8 HRS.

Trunk/Liftgate Sensor/Switch (For Alarm): Testing and Inspection
(Within lock cylinder)
Inspection
1. Remove the trunk lid trim. 2. Disconnect the trunk key cylinder switch connector.
Reference
3. Check for continuity between the terminals of the trunk key cylinder switch. 4. If not as specified,
replace the lock cylinder.
Page 251
Main Relay (Computer/Fuel System): Testing and Inspection
Main Relay Location Engine Compartment Left Fender.
Inspection
1. Verify that the main relay clicks when the ignition switch is turned ON and OFF.
Main Relay Connector
2. Apply battery positive voltage (B+) to terminal E and ground terminal A of the relay.
Main Relay Testing Details
3. Check continuity of the relay as shown. 4. If not as specified, replace the main relay.
Page 528
*9. Clean 02 sensor threads in converter or pipe with SST J-43897-18 (which can be ordered
through MStore).*
NOTE:
If the converter or exhaust pipe threads cannot be correctly cleaned on the vehicle, remove the
converter or exhaust pipe from the vehicle to perform thread cleaning procedure. If the threads
cannot be adequately cleaned to correctly install the sensor, then converter or exhaust pipe can be
replaced. However, these parts are subject to collection to confirm the replacement was necessary.
10. Coat 02 sensor threads with "NEVER-SEEZ" (or equivalent) high temperature nickel based
anti-seize grease.
WARNING:
If reusing the oxygen sensor, completely remove the masking tape to prevent vehicle fire.
11. Install 02 sensor and tighten to:
Tightening Torque: 29 - 49 Nm (22 - 36 ft. lbs.)

Disclaimer
Page 541
Oxygen Sensor: Description and Operation
HEATED OXYGEN SENSOR
Detects exhaust gas oxygen concentration and sends signal to PCM. ^
Zirconic and platinum coating.
^ With heater.
Locations

Page 352
Temperature Sensor (Gauge): Mechanical Specifications
Mounting Torque 105 - 156 in.lb

Page 371
Cruise Control Switch: Service and Repair Function Switches
WARNING: Handling the air bag module improperly can accidentally deploy the air bag, which may
seriously injure you. Read SERVICE PRECAUTIONS under Air Bags and Seat Belts, before
handling the air bag module.
See: Restraint Systems
1. Remove the driver-side air bag module. (Refer to Air Bag service and repair)
See: Restraint Systems/Air Bag Systems/Air Bag/Service and Repair
2. Disconnect the cruise control switch connector.
3. Remove the screws and the cruise control switch. 4. Install in the reverse order of removal.
Page 203

Page 30
General Module: Service and Repair
1. Disconnect the negative battery cable. 2. Remove the scuff plate and front side trim. 3. Remove
in the order shown in the figure. 4. Install in the reverse order of removal.
Page 232
Fuel Pump Relay: Service and Repair
FUEL PUMP RELAY REPLACEMENT
1. Remove the relay from main fuse block No.1. 2. Install in the reverse order of removal.
Page 505
Crankshaft Position Sensor: Description and Operation
CRANKSHAFT POSITION SENSOR
Detects crank angle in every 60° via crankshaft pulley rotation, and sends signal to PCM. ^
NE signal.
^ PCM converts NE signal (pulse wave) into SGT signal (square wave).
Page 533

Headlamp Switch: Testing and Inspection
Inspection
1. Remove the combination switch. (Refer to Turn Signals/Combination Switch/Service and Repair)
See: Combination Switch
2. Check for continuity between the terminals of each switch.
Reference
Headlight switch
Page 193
NGS Display
2. Referring to the NGS operational manual, select the PID DATA MONITOR AND RECORD or
PID DATA MONITOR function.
NOTE: The "PID/DATA MONITOR AND RECORD" function is to monitor the calculation value of
input/output signals in the PCM. Deviation in the value does not always indicate malfunction in the
related input/output devices (sensors and solenoids).
3. Press CLEAR to clear previously selected items. (A list of item descriptions appears on the
screen.) 4. Select items necessary and press START. 5. Carry out inspection referring to
PID/DATA MONITOR table.
PID/DATA Monitor Table (1 Of 4)

Trunk Lamp Switch: Testing and Inspection
Inspection
1. Remove the trunk compartment light switch. 2. Disconnect the trunk compartment light switch
connector.
3. Check for continuity between the terminals of the trunk compartment light switch. 4. If not as
specified, replace the trunk lid lock.
Page 224

Page 21
Central Processing Unit (CPU), Theft-Deterrent System
Bypass Air Control (BAC) Valve
Idle/Throttle Speed Control Unit: Description and Operation Bypass Air Control (BAC) Valve
BYPASS AIR CONTROL (BAC) VALVE
Supplies intake air to engine, bypassing throttle valve. ^
Consists of air valve integrated with idle air control valve.

Door Switch: Testing and Inspection
Inspection
1. Remove the door switch. 2. Check for continuity between the terminals of the door switch.
3. If not as specified, replace the door switch.

Page 478
Air Flow Meter/Sensor: Locations
Main Relay
Page 82
Blower Motor Relay: Testing and Inspection
Inspection
Blower relay
Blower Motor Relay
Blower Motor Relay Continutiy
KL engine
Blower Motor Relay
Blower Motor Relay Continuity
FS engine
1. Remove the relay. 2. Connect battery positive voltage and check for continuity between the relay
terminals as indicated above. 3. If not as specified, replace the relay.
Page 483
Fuel Hose
Radiator Hose And Drain Plug Locations
Water Hose
1. Loosen the drain plug and drain the coolant from the radiator. 2. Remove the water hose from
the BAC valve. 3. After installation of the throttle body, refill the radiator.
Installation Note
Air Intake Pipe Installation Note
Air Intake Pipe
1. Apply a small amount of clean engine oil to new 0-rings before installing them. 2. Install the air
intake pipe.
Tightening torque: 7.9-10.7 Nm (70-95.4 in.lbs.)

Power Seat Switch: Testing and Inspection
Inspection
1. Remove the front seat. 2. Disconnect the motor connectors.
Reference
3. Operate the power seat switch and check for continuity between the switch terminals as
indicated . 4. If not as specified, replace the power seat switch.
Page 404
Dimmer Switch: Service and Repair
1. Remove the switch panel. 2. Disconnect the panel light control switch connector.
3. Remove the panel light control switch. 4. Install in the reverse order of removal.
Ignition Control Module: Description and Operation
IGNITION CONTROL MODULE
Receives spark signal from ECM and generates high voltage in ignition coil. ^
Installed in distributor.
Page 176
Page 174
Engine Control Module: Diagrams
PCM Terminal Voltage (Reference)

Page 244
Air Valve Inspection
2. Circulate water in the BAC valve coolant passage to cool the air valve. 3. Circulate hot water in
the BAC valve coolant passage and verify that the air valve operates. 4. If not, replace the BAC
valve.
Idle Air Control Valve
1. Remove the throttle body.

Idle Air Control Valve Resistance Testing
2. Measure the resistance of the idle air control valve.
Resistance: 10.7-12.3 Ohms at 20°C (68°F)
3. If not as specified, replace the BAC valve.

Page 398
Refrigerant Pressure Sensor / Switch: Testing and Inspection
Inspection
If problems occur in the refrigerant system that cause abnormally high pressure (above
2,942-3,334 kPa {30- 34 kgf/cm2 427-483 psi}) or
abnormally low pressure (below 177-230 kPa {1 .8-2.35 kgf/cm2, 26-33 psi}), the refrigerant
pressure switch will cut power to the magnetic
clutch to protect the mechanical components. If the pressure recovers to within normal operating
range, the power will be restored.
1. Connect a manifold gauge set to the charging valve, and verify that the high-pressure side reads
260-2150 kPa {2.6-22.0 kgf/sq. cm, 37-312 psi}.
2. Disconnect the refrigerant pressure switch connector and verify that there is continuity between
the switch terminals. 3. If there is not continuity, replace the refrigerant pressure switch.
Page 216
Main Relay (Computer/Fuel System): Testing and Inspection
Inspection
1. Verify that the main relay clicks when the ignition switch is turned ON and OFF.
Main Relay Connector
2. Apply battery positive voltage (B+) to terminal E and ground terminal A of the relay.
Main Relay Testing Details
3. Check continuity of the relay as shown. 4. If not as specified, replace the main relay.
Page 189
Page 52
ABS Main Relay: Testing and Inspection Fail-Safe Relay Harness
1. Turn the ignition switch OFF and disconnect the ABS control module connector (18 pin). 2. Turn
the ignition switch ON. 3. Connect terminal 2J of the control module connector (18 pin) to a ground.
4. Check the following points:
^ If the fail-safe relay in ABS relay does not click when terminal 2J is grounded. -
Check fail-safe relay
- Check harness between fail safe relay and ABS control module.
^ If Warning light illuminates after grounding terminal 2J. -
Check fail-safe relay.
^ If terminal 1D of ABS control module connector does not indicate 12V. -
Check fail-safe relay.
- Check harness between fail safe relay and ABS hydraulic unit.
Page 337
Wheel Speed Sensor: Service and Repair Rear
REPLACEMENT
1. Jack up the vehicle and support it on safety stands. 2. Remove the wheel and tire assembly. 3.
Remove in the order shown in the figure. 4. Install in the reverse order of removal. 5. Install the
wheel and tire assembly. 6. Verify that the diagnostic trouble codes have been canceled. See:
Brakes and Traction Control/Antilock Brakes / Traction Control Systems/Testing
and Inspection
Inspection 1. Check resistance at the ABS wheel-speed sensor terminals.
^ Resistance: 1.6-2.0 K Ohms.
2. If not as specified, replace the ABS wheel-speed sensor.

Page 223
Ground Points
^ This shows ground points of the harness.
System Circuit Diagram/Connector Diagram

Page 246
Fuel Hose
Water Hose
Installation Note
Air Intake Pipe
intake pipe.

Page 192
TERMINAL VOLTAGE (REFERENCE)
USING SST (NGS)
1. Connect the SSTs New Generation Star (NGS) tester to the data link connector 2 as shown in
the figure.
Page 544
NGS Display
2. Select the PID/DATA MONITOR AND RECORD function of New Generation Star (NGS) tester.
3. Select "FHO2S R", "RHO2S R", "FHO2S L" and "RHO2S L" on the NGS display. NGS measures
and shows the voltage.
Heated Oxygen Sensor Voltage Specifications
4. If not as specified, inspect the following.
- Intake-air system
- Fuel system
- On-board diagnostic system
If these systems are OK, replace the heated oxygen sensor.
Tightening torque: 30-49 Nm (22-36 ft.lbs.)
Heater
1. Disconnect the heated oxygen sensor connector.
Heated Oxygen Sensor #1 (H2OS-1) Connector
2. Measure the resistance between heated oxygen sensor (front) terminals B and C by using an
ohmmeter. Measure the resistance between heated
oxygen sensor (middle, rear) terminals C and D by using an ohmmeter.
Specification: Approx. 6 Ohms 20°C (68°F)
3. If not as specified, replace the heated oxygen sensor.
Without Scan Tool

Component Locations
Blower Motor Relay

Clutch Switch: Testing and Inspection
Inspection
1. Verify that the clutch pedal height and clutch pedal free play are as specified. 2. Disconnect the
clutch switch connector.
Reference
3. Check for continuity between the switch terminals. 4. If not as specified, replace the clutch
switch.
Page 336
Wheel Speed Sensor: Service and Repair Front
REPLACEMENT
1. Jack up the vehicle and support it on safety stands. 2. Remove the wheel and tire assembly. 3.
Remove in the order shown in the figure. 4. Install in the reverse order of the removal. 5. Install the
wheel and tire assembly. 6. Verify that the diagnostic trouble codes have been cancelled. See:
Brakes and Traction Control/Antilock Brakes / Traction Control
Systems/Testing and Inspection
Inspection 1. Check the resistance at the ABS wheel-speed sensor terminals.
2. If not as specified, replace the ABS wheel-speed sensor.

Page 122
Routing Diagram
^ The routing diagram shows where electrical components are on the system circuit diagram by call
out line and connector symbols.
Harness Symbols
Description of Harness ........................................................................................................................

.................................................................... Symbol
Front Harness ......................................................................................................................................

.............................................................................. (F) Front No.2 Harness..........................................
..............................................................................................................................................................
.. (F2) Engine Harness.........................................................................................................................
......................................................................................... (E) Dash Harness ......................................
..............................................................................................................................................................
................ (D) Rear Harness................................................................................................................
...................................................................................................... (R) Rear No.2 Harness..................
..............................................................................................................................................................
........................... (R2) Rear A Harness................................................................................................
............................................................................................................... (RA) Instrument Panel
Harness ...............................................................................................................................................
.................................................... (I) Emission Harness ......................................................................
.................................................................................................................................... (EM) Emission
No.2 Harness........................................................................................................................................
......................................................... (EM2) Emission No.3 Harness...................................................
.............................................................................................................................................. (EM3)
Locations
EGR Valve Position Sensor: Locations
Main Relay
Page 194
Page 509
Crankshaft Position Sensor: Service and Repair
Replacement
1. Disconnect the negative battery cable.
Crankshaft Position (CKP) Sensor Replacement
2. Remove the idler pulley bracket. 3. Remove the dipstick pipe. 4. Remove the crankshaft position
sensor. 5. Install in the reverse order of removal. 6. Adjust the drive belt deflections.
Page 495
Clutch Switch: Testing and Inspection
Neutral Switch Connector (MTX)
Inspection
1. Disconnect the clutch switch connector. 2. Check for continuity between terminals of the clutch
switch by using an ohmmeter.
Clutch Switch Test Details
3. If not as specified, replace the clutch switch.

Trunk / Liftgate Relay: Testing and Inspection
Reference
Inspection
1. Remove the trunk lid opener relay. 2. Apply battery voltage and check for continuity between the
relay terminals. 3. If not as specified, replace the trunk lid opener relay.
Page 89
Condenser Fan Motor Relay: Testing and Inspection
Inspection
1. Remove the relay. 2. Connect battery positive voltage and check for continuity between the relay
terminals as indicated above.
3. If not as specified, replace the relay.
Condenser tan low relay, high relay No.1 and No.2

Locations

Specifications
Electronic Brake Control Module: Specifications
TIGHTENING SPECIFICATIONS
Mounting Nuts .....................................................................................................................................

................................................... 11 Nm (8 ft. lbs.)
Page 191
Page 545
The OEM service manual does not provide a procedure for Oxygen sensor diagnosis without a
scan tool.
Locations
Camshaft Position Sensor: Locations
Integral part of distributor.
Condenser Fan Motor Relay: Description and Operation
CONDENSER FAN RELAY
Supplies/cuts off battery power to condenser fan. -
Normal open type.
- Actuated by PCM condenser fan control signal.

Page 301
Power Door Lock Switch: Testing and Inspection

Door Lock Link Switch Inspection
1. Remove the door lock from the door.
Reference W/O Keyless Entry
Reference W/ Keyless Entry
2. Check for continuity between the door lock switch terminals. 3. If not as specified, replace the
door lock.
Page 335
REPLACEMENT
1. Remove the rear wheel hub assembly from the vehicle. 2. Remove in the order shown in the
figure.
NOTE: Tap the ABS sensor rotor off the wheel hub by using a chisel.
3. Install in the order shown in the figure.
NOTE: -
Install a new rear ABS sensor rotor onto the wheel hub.
- Using a steel plate and the special service tool, press the rotor until it is flush with the wheel hub.
4. Install the rear wheel hub assembly onto vehicle.
NOTE: The ABS sensor rotor can be installed in either direction.

Page 300
4. Verify that the lock mechanism operates the link switch when moved.
5. Inspect the spring and actuator rods for damage or misalignment
NOTE:
Replace the spring if damaged, straighten rods if bent.
6. Install the lock mechanism and verify operation.
7. Install door trim panel.
PARTS INFORMATION
WARRANTY INFORMATION (Applies To Verified Customer Complaints On Vehicles Covered

Under Normal Warranty. Refer To The SRT Microfiche For Warranty Term Information.)
Warranty Type: A
Symptom Code: 84
Damage Code: 9B
Part Number Main Cause: GC1V-59-312 (MX-6), GC1N-59-312 (626)
Quantity: 1
Operation Number: YY114XRX
Labor Hours: 0.5 Hrs.

Page 141
Ground Points

Locations
Control Module
Engine Control Module: Description and Operation Control Module
POWERTRAIN CONTROL MODULE (PCM)
Controls engine and automatic transaxle operation according to vehicle conditions. ^
4-block, 100-pin type connectors.

Page 394
Evaporator Temperature Sensor / Switch: Testing and Inspection Component Inspection
Inspection Thermoswitch (A/C amplifier) Off-Vehicle
1. Remove the thermoswitch.
2. Connect battery positive voltage to terminal C and ground to terminal B of the thermoswitch. 3.
Connect a voltmeter between terminals A and B of the thermoswitch. 4. Immerse the sensor part of
thermoswitch in a container of ice water.
5. Test the switch as shown. 6. If the voltages do not correspond to the temperature settings,
replace the thermoswitch.
Page 354
Temperature Sensor (Gauge): Service and Repair
1. Disconnect the water temperature sender unit connector. 2. Remove the water temperature
sender unit.
3. Before installing the unit, apply sealant from the third thread to the top thread. 4. Install in the
reverse order of removal.
Tightening torque: 11.8-17.6 N.m
{120-180 kgf.cm, 105-156 in.lbf}

Page 435
NOTE: If the harness is not tie-wrapped at the white mark location, the harness may be too tight to
permit smooth turn signal lever movement.
6. Measure the following distances from the tie-wrap toward the connectors and wrap one piece of
electrical tape around the harness as shown.
NOTE: When complete, three locations on the harness will be wrapped instead of the original two
locations.
Reference
7. Refer to the table and insert the proper harness terminal into the correct position in the
connector. 8. Close the gates on the connector.
Light unit
Reference
1. Refer to the table and insert the proper harness terminal into the correct position in the
connector. 2. Close the gate on the connector.
Tail Lamp Relay: Diagram Information and Instructions
Wiring Color Code
Color ....................................................................................................................................................
......................................................................... Code
Blue......................................................................................................................................................
................................................................................. L Black................................................................
..............................................................................................................................................................
...... B Brown.........................................................................................................................................
....................................................................................... BR Dark Blue................................................
..............................................................................................................................................................
............. DL Dark Green.......................................................................................................................
................................................................................................. DG Green...........................................
..............................................................................................................................................................
........................... G Gray......................................................................................................................
............................................................................................................. GY Light Blue.........................
..............................................................................................................................................................
................................... LB Light Green.................................................................................................
....................................................................................................................... LG Natural....................
..............................................................................................................................................................
................................................ N Orange.............................................................................................
..................................................................................................................................... O Pink.............
..............................................................................................................................................................
............................................................ P Red.......................................................................................
................................................................................................................................................ R Purpl
e............................................................................................................................................................
..................................................................... PU Sky Blue ..................................................................
..........................................................................................................................................................
SB Tan..................................................................................................................................................
...................................................................................... T White..........................................................
..............................................................................................................................................................
........... W Yellow...................................................................................................................................
............................................................................................... Y Violet.................................................
..............................................................................................................................................................
..................... V
Ground Points
Page 147
Logic Symbols
Page 344
Coolant Temperature Sensor/Switch (For Computer): Testing and Inspection

Inspection
Engine Coolant Temperature Sensor Replacement
1. Remove the engine coolant temperature sensor.
Engine Coolant Temperature Sensor Testing
2. Place the sensor in water with a thermometer, and heat the water gradually. 3. Measure the
resistance of the sensor by using an ohmmeter.
Engine Coolant Temperature Sensor Specifications
4. If not as specified, replace the engine coolant temperature sensor.
Tightening torque: 16-23 N-m (12-17 ft.lbs.)

Page 241
Idle/Throttle Speed Control Unit: Description and Operation Idle Air Control Valve
IDLE AIR CONTROL VALVE
For idle air control.
^ Actuated by PCM idle air control signal.
^ Installed in BAC valve.

Page 211
Fuel Hose
Water Hose
Installation Note
Air Intake Pipe
intake pipe.

Page 465
3. Verify correct connector placement at the PRC and EGR boost sensor solenoid. ^
If the connectors are not in the proper position, correct their placement and proceed to step 6.
^ If the connectors are in the proper position, proceed to step 4.
NOTE:
^ The PRC connector (top) is BROWN and the EGR boost sensor solenoid connector (bottom) is
BLACK.
^ The 1996 wiring Diagram incorrectly shows the location of these connectors for the KL engine.
4. Inspect the EGR boost sensor. ^
Warm engine to normal operating temperature.
^ Measure the voltage between the signal wires (B/L & LG) from the rear side of the connector.
^ Use a vacuum pump and apply vacuum to the EGR boost sensor according to the table.
5. Record the voltage. Refer to the table shown. ^
If the voltage readings are not within the specified range replace boost sensor and proceed to step
6.
^ If no problem is found with EGR boost sensor, perform the DTC troubleshooting procedures
(refer to Workshop Manual section F2).
6. Verify the repair by completing the OBD II drive mode (refer to 1995-97 OBD II Service
Highlights).
NOTE:
If performing an EGR simulation test in addition to the OBD II drive mode, note that a DTC with
format P14** may be set. This is a normal condition caused by performing the EGR simulation test.
Any DTC with format P014** which is set during a simulation test may be ignored and deleted.
PARTS INFORMATION
WARRANTY INFORMATION (Applies To Verify Customer Complaints On Vehicles Covered Under

Normal Warranty. Refer To The SRT Microfiche For Warranty Term Information.)
Disclaimer
Page 28
Terminal Voltage (1 Of 2)
Page 521
Knock Sensor: Testing and Inspection
INSPECTION
1. Verity that the ignition switch is OFF.
Knock Sensor Connector
2. Disconnect the knock sensor connector. 3. Measure the resistance between knock sensor
terminal A and the knock sensor body by using an ohmmeter.
Specification: Approx. 560 k/Ohms 20°C (68°F)
4. If not as specified, replace the knock sensor.

Page 207
Idle/Throttle Speed Control Unit: Description and Operation Air Valve
AIR VALVE
Supplies bypass air into intake manifold (engine cold). ^
Engine speed increased to shorten warm-up period.
^ Thermowax type.

Page 144
Routing Diagram
Harness Symbols

.................................................................... Symbol
Front Harness ......................................................................................................................................

..............................................................................................................................................................
.. (F2) Engine Harness.........................................................................................................................
......................................................................................... (E) Dash Harness ......................................
..............................................................................................................................................................
................ (D) Rear Harness................................................................................................................
...................................................................................................... (R) Rear No.2 Harness..................
..............................................................................................................................................................
........................... (R2) Rear A Harness................................................................................................
Harness ...............................................................................................................................................
.................................................................................................................................... (EM) Emission
No.2 Harness........................................................................................................................................
.............................................................................................................................................. (EM3)
On-Vehicle Inspection
Evaporator Temperature Sensor / Switch: Testing and Inspection On-Vehicle Inspection
Inspection Thermoswitch (A/C amplifier) On-vehicle
1. Remove the glove compartment. 2. Turn the ignition switch to ON. 3. Backprobe the adapter
harness connection (Connector must be connected to the vehicle harness.)
4. Measure the voltage between terminals A and B terminals. 5. If the voltage readings do not
correspond t6 the temperature settings 1 clutch operation, perform off-vehicle thermoswitch
inspection.
Page 500
Coolant Temperature Sensor/Switch (For Computer): Description and Operation
ENGINE COOLANT TEMPERATURE SENSOR
Detects engine coolant temperature sends signals to PCM. ^
Installed in engine.
Page 15
Door No.1 Harness...............................................................................................................................
............................................................................................................................................................
..............................................................................................................................................................
......... (DR4) Floor Harness .................................................................................................................
..............................................................................................................................................................
....................... (IN) A/C Harness .........................................................................................................
.......................................................................................................... (AC)
Page 180

Page 265
Air Bag Control Module: Specifications
Torque Specification
Nut .......................................................................................................................................................
................................. 6.9 - 11.7 Nm (61 - 104 in-lbf)
Page 25
General Module: Description and Operation
^ The CPU is attached to the joint box near the driver's feet.
^ A microcomputer is used by the CPU to control all electrical component functions, thus increasing
reliability.
Page 137
Tail Lamp Relay: Connector Locations
Page 514
EGR Valve Position Sensor: Testing and Inspection
EGR Valve Position Sensor Connector
Inspection
1. Disconned EGR valve position sensor connector. 2. Disconnect the vacuum hose from the EGR
valve and connect the vacuum pump to the EGR valve. 3. Use an ohmmeter to measure the
resistance between the terminals as shown in the table.
EGR Valve Position Sensor Testing Specifications
4. If not as specified, replace the EGR valve.

Page 527
2. Spray CRC Freeze-Off (or equivalent) around flange area of oxygen sensor.
CAUTION:
Avoid excess spraying. Remaining flammable substance could catch fire.
3. Allow lubricant to reach sensor threads for a minimum of 1 - 2 minutes.
NOTE:
FOLLOW ALL PENETRANT MANUFACTURER INSTRUCTIONS LISTED ON THE PRODUCT

LABEL.
4. Turn 30 degrees counter-clockwise with SST (49 L018 001).
5. Remove SST and spray lubricant again in the same place.
6. Allow lubricant to reach sensor threads for a minimum of 1 - 2 minutes.
7. Use SST to loosen sensor.
NOTE:
If sensor begins to bind, it may be necessary to work the sensor in a tightening and loosening
motion to slowly work the sensor out.
8. Wipe off all excess lubricant.

Page 330
Wheel Speed Sensor: Testing and Inspection Resistance Check
1. Disconnect the ABS wheel-speed sensor connector. 2. Check the resistance at the ABS
wheel-speed sensor.
3. if not as specified, replace the ABS wheel-speed sensor.

Page 540
Engine Control System
Page 430
Combination Switch: Testing and Inspection
Inspection
1. Remove the combination switch. 2. Check for continuity between the terminals of each switch.
Reference
Turn switch
Page 334
Install in the order shown in the figure.
NOTE: Set a new ABS sensor rotor on the drive shaft in the direction shown and press it onto the
shaft assembly by using the special service tool.
Rear
Page 173
Part 1 Of 2
Locations
Radiator Cooling Fan Temperature Sensor / Switch: Description and Operation
Cooling Fan System
There is no temperature switch to control the cooling fan. Control of the cooling fan relay is handled
by the powertrain control module.
Page 443
Fog/Driving Lamp Switch: Service and Repair
1. Remove the switch panel. 2. Disconnect the front fog light switch connector.
3. Remove the front fog light switch. 4. Install in the reverse order of removal.
Page 381
PARTS INFORMATION
Warranty Type: A
Symptom Code: 76
Damage Code: 9A
Causal Part No.: B367-18-501
Quantity: 1
Operation Number/Labor Hrs: T0504XRX /.04 Hrs. (Millenia)
T0504XRX /.03 Hrs. (626/MX-6) T0504XRX /.03 Hrs. (MX-3)
DISCLAIMER
Page 331
Wheel Speed Sensor: Testing and Inspection Voltage Check
1. On level ground, jack up the vehicle and support it evenly on safety stands. 2. Disconnect the
ABS wheel-speed sensor connector. 3. Check each wheel by rotating it at one revolution per
second.
^ Voltage: 0.25-3.0 V (AC).
4. If not as specified, replace the ABS wheel-speed sensor or ABS sensor rotor as necessary. 5.
Cancel the ABS control module memory.
Page 242
Idle/Throttle Speed Control Unit: Description and Operation Air Valve
AIR VALVE
Supplies bypass air into intake manifold (engine cold). ^
Engine speed increased to shorten warm-up period.
^ Thermowax type.

Locations
Door Switch: Testing and Inspection
Inspection
1. Remove the door switch. 2. Check for continuity between the terminals of the door switch.
3. If not as specified, replace the door switch.

Page 126
Courtesy Lights, Spot Lights, Interior Lights, Vanity Mirror Illuminations- Connectors
Specifications
ABS Main Relay: Specifications
TIGHTENING SPECIFICATIONS
Mounting Bolt .......................................................................................................................................

............................ 6.9-9.8 Nm (61-86.7 inch. lbs.)
Page 177
Fuel Gauge Sender: Testing and Inspection
Inspection
1. Remove the fuel gauge sender unit.
2. Measure the resistance between terminals D and C of the fuel gauge sender unit while moving
the unit arm from point F to point E.
3. If not as specified, replace the fuel gauge sender unit.

Page 532
Ground Points

Page 69
Radiator Cooling Fan Motor Relay: Service and Repair
COOLING FAN RELAY REMOVAL
1. Disconnect the negative battery cable. 2. Remove the cooling fan relay from the place shown in
the figure.
Page 206
Idle/Throttle Speed Control Unit: Description and Operation Idle Air Control Valve
IDLE AIR CONTROL VALVE
For idle air control.
^ Actuated by PCM idle air control signal.

Page 127
Courtesy Lights, Spot Lights, Interior Lights, Vanity Mirror Illuminations
Sunroof / Moonroof Relay: Testing and Inspection
Inspection
1. Disconnect the sunroof relay connector.
Reference
2. Apply battery positive voltage and check for continuity between the relay terminals. 3. If not as
specified, replace the sunroof relay.
Page 53
ABS Main Relay: Testing and Inspection Motor Relay Harness
1. Inspect the fail-safe relay. 2. Turn the ignition switch OFF and disconnect the ABS control
module connector (18 pin). 3. Turn the ignition switch ON. 4. Connect terminal 2J to a ground. 5.
Connect terminal 2H to a ground. 6. Check the following points:
CAUTION: Allowing the ABS motor to operate for more than two seconds will cause it to overheat
and become damaged. When checking the ABS motor and its related equipment, do not allow the
ABS motor to operate for more than two seconds.
^ Motor relay in ABS relay does not click when terminals are relay and ABS control module
grounded -
Check harness between motor
- Check motor relay
^ ABS motor does not operate -
Check motor relay
- Check harness between motor relay and ABS motor Check fuse
7. If not as specified, replace the ABS relay.

Page 229
Logic Symbols
Page 399
Refrigerant Pressure Sensor / Switch: Service and Repair
1. Discharge the refrigerant from the system. 2. Disconnect the refrigerant pressure switch
connector and remove the refrigerant pressure switch. 3. Install in the reverse order of removal.
Replace the O-ring.
Page 145
Door No.1 Harness...............................................................................................................................
............................................................................................................................................................
..............................................................................................................................................................
......... (DR4) Floor Harness .................................................................................................................
..............................................................................................................................................................
....................... (IN) A/C Harness .........................................................................................................
.......................................................................................................... (AC)
Page 143
Routing Diagram
Page 487
Camshaft Position Sensor: Description and Operation
CAMSHAFT POSITION SENSOR
Detects No.1 cylinder's compression stroke TDC and sends signal to PCM. ^
SGC signal (Simple Gateway Control).
^ Installed in distributor.
Page 136
Exterior Lighting System

Page 250
Main Relay (Computer/Fuel System): Description and Operation
MAIN RELAY
Supplies battery power to electrical devices. ^
Normal open type.
^ Actuated when ignition switch is at ON or START position.

Page 264
1. 1993 MPV incorporated air bag Systems during a mid-year production change.
2. 1992 RX-7 Convertible was available only in the Canadian market.
Page 431
Combination Switch: Adjustments
Adjustment
Clock spring
Before installing the steering wheel, adjust the clock spring connector as follows:
1. Set the front wheels straight ahead.
2. Turn the clock spring connector clockwise until it stops. (Do not force it.)
3. Return the connector 2.75 turns.
4. Align the marks on the clock spring connector to the marks on the outer housing.
Locations

Page 513
EGR Valve Position Sensor: Description and Operation
EGR VALVE POSITION SENSOR
Detects EGR valve position and sends signal to PCM. ^
For EGR control.
^ Installed in EGR valve.

Intake Air System
Intake Components
Brake Fluid Pressure Sensor/Switch: Testing and Inspection
1. Disconnect the sensor connector. 2. Connect an ohmmeter to the connector. 3. Starting with the
fluid level above the MIN mark on the reservoir, verify that there is no continuity. 4. Remove the
brake fluid and verify continuity when the level is below the MIN mark. 5. Replace the sensor if
necessary.
Page 119
Ground Points

Radiator Cooling Fan Motor Relay: Description and Operation
COOLING FAN RELAY
Supplies/cuts off battery power to cooling fan. ^
Normal open type.
^ Actuated by PCM cooling fan control signal.

Intake Air System
Intake Components
Sunroof / Moonroof Limit Switch: Testing and Inspection
Inspection
Limit switch
1. Disconnect the sunroof motor assembly connector.
Reference
2. Move the slide panel to the following positions by using a screwdriver and check for continuity
between the motor terminals. 3. If not as specified, replace the sliding sunroof motor assembly.
I-5a
Connector Locations
Page 529
Oxygen Sensor: Locations
Main Relay
Page 121
Routing Diagram
Page 8
Connector Locations
Page 188
Page 494
Clutch Switch: Description and Operation
NEUTRAL/CLUTCH SWITCH
Detects load/no load condition and sends signal to PCM.

Page 481
7. Select the PID/DATA MONITOR AND RECORD function of the New Generation Star (NGS)
tester. 8. Select "VAF V,' on the NGS display. NGS measures and shows the voltage.
NGS Volume Air Flow Sensor Specifications
9. If not as specified, perform following inspections.
Harness continuity. -
Between Powertrain Control Module (PCM) terminal 3E and volume air flow sensor terminal A
- Between PCM terminal 3A and volume airflow sensor terminal B
- Between PCM terminal 3AB and volume air flow sensor terminal C
Terminal voltage -
Volume air flow sensor terminal B voltage: approx. 5 V

10. If there is incorrect terminal voltage or harness continuity, replace the volume air flow sensor.
NOTE: The scan tool shows the volume air flow rate and load value.
Speedometer - Replacement Procedure
Speedometer Module: Technical Service Bulletins Speedometer - Replacement Procedure
Category
AD
Applicable Model/s All Models
Subject: SPEEDOMETER REPLACEMENT PROCEDURE
DESCRIPTION
In accordance with Federal regulations, follow the procedures listed below when replacing a
speedometer.
Page 81
Heating & A/C Connectors
Page 59
Page 228
EGR Boost Sensor - MIL ON/DTC's P0400 or P1195 Set
Absolute Pressure Sensor: All Technical Service Bulletins EGR Boost Sensor - MIL ON/DTC's
P0400 or P1195 Set
Category F
Applicable Model/s 1996 - 97 626/MX-6 With 6 Cyl. Engine
Subject: MIL ILLUMINATION AND DTC P0400 OR P1195 IS STORED IN MEMORY
APPLICABLE MODELS 1996 - 97 626 & MX-6 with 6 cylinder (V-6) engine.
DESCRIPTION The "Malfunction Indicator Light" (MIL) may illuminate and DTC P0400 or P1195
may be stored in memory. This concern may be caused by any one of the following conditions:
^ Mis-routed, twisted or kinked vacuum lines
^ Swapped Pressure Regulator Control (PRC) and EGR Boost Sensor solenoid connectors
^ Defective EGR Boost Sensor
Customers complaining of this concern should have the vehicle inspected according to this bulletin
and if necessary, repaired.
REPAIR PROCEDURE
1. Verify that all vacuum lines are properly routed, not kinked or twisted. ^
If properly routed, not kinked or twisted, proceed to step 2.
^ If not properly routed, repair and proceed to step 4.
2. Locate the PRC and EGR boost sensor solenoid valves on the right side of the air cleaner
housing.
Page 209
Air Valve Inspection
2. Circulate water in the BAC valve coolant passage to cool the air valve. 3. Circulate hot water in
the BAC valve coolant passage and verify that the air valve operates. 4. If not, replace the BAC
valve.
Idle Air Control Valve
1. Remove the throttle body.

Idle Air Control Valve Resistance Testing
2. Measure the resistance of the idle air control valve.
Resistance: 10.7-12.3 Ohms at 20°C (68°F)
3. If not as specified, replace the BAC valve.

Page 12

Power Door Lock - Knob Malfunction
Power Door Lock Switch: All Technical Service Bulletins Power Door Lock - Knob Malfunction
Category
Applicable Model/s 1995-97 626/MX-6
Subject: POWER DOOR LOCK KNOB MALFUNCTION
APPLICABLE MODELS 1995 - 97 626/ MX-6 without a keyless entry system.
DESCRIPTION
A malfunctioning or inoperative power door lock knob may be caused by a defective power door
lock link switch.
Switches are now available as service parts to correct this problem.
Customers complaining of door lock concerns should have the vehicle inspected and if necessary,
repaired according to this bulletin.
NOTE:
Due to the availability of the service parts listed, door lock assembly replacement is no longer
required to correct this concern.
REPAIR PROCEDURES
1. Verify the complaint.
2. Remove the door trim. Refer to section S of the workshop manual.
NOTE:
Do not remove the door lock at this time.
3. Check the continuity of the door look link switch. Refer to section K2 of the BETM.
^ If the continuity is not as specified, remove the door lock assembly and replace the door lock link
switch.
^ If no problem is found with the switch, refer to the workshop manual and BETM for additional
troubleshooting information.
NOTE:
When installing the door lock link switch, confirm that the switch is aligned properly.
Page 305
Reference MX-6
2. Check for continuity between the switch terminals.

Page 184
Engine Control Module: Testing and Inspection
CAUTION: The Powertrain Control Module (PCM) terminal voltages vary with change in measuring
conditions and vehicle conditions. Always carry out a total inspection of the input systems, output
systems, and PCM to determine the cause of trouble. Otherwise, a wrong diagnosis will be made.
USING SPECIAL SERVICE TOOL ENGINE SIGNAL MONITOR
Powertrain Control Module (PCM) Replacement
1. Disconnect the negative battery cable. 2. Remove the center console. 3. Disconnect the PCM
connector.
Hood Sensor/Switch (For Alarm): Testing and Inspection
(Within lock assembly)
Inspection
1. Disconnect the hood switch connector.
Reference
2. Check for continuity between the terminals of the hood switch. 3. If not as specified, replace the
lock assembly.
Air Bag System - Parts Replacement After Deployment
Air Bag Control Module: Technical Service Bulletins Air Bag System - Parts Replacement After
Deployment
08-001/03
1990-2003
MULTIPLE MODELS - PARTS REPLACEMENT AFTER AIRBAG DEPLOYMENT
Note:
This bulletin supersedes the following TSB(s): T007/97. Please update your records accordingly.
^ This bulletin supersedes T007/97, issued 4/25/97. The APPLICABLE MODEL(S) have been
updated.
APPLICABLE MODEL(S)/VINS
Refer to vehicle application list below.
DESCRIPTION
If you repair a vehicle in which the driver's and/or front passenger's air bag(s), side air bags, side
curtain air bag(s), and pretensioners deployed due to collision, always replace the SAS or
Diagnostic Module in addition to damaged components. Replacement will ensure the system is
completely operational. Refer to the lists below to determine which system is installed in the
vehicle.
CAUTION:
Never attempt to repair the air bag system wiring. Always replace any damaged wiring.
NOTE:
Some models (i.e. Mazda6) are now equipped with pre-tensioners built into the seat belt assembly.
When a vehicle is involved in a frontal or frontal off-set collision, the pre-tensioners receives an
operational signal from the SAS control module, retracting and tightening the seat belt webbing
instantly on the driver and front passenger restraints. Pre-tensioners must be replaced when the
corresponding driver's and/or passenger air bag modules deploy due to frontal or frontal off-set
collisions.
SAS Unit Equipped Vehicles:
^ 1995-1997 MX-6
^ 1995-2002 626
^ 1995-2002 Millenia
^ 1995-2003 MX-5 Miata
^ 1995-2003 Protege
^ 1996-2003 MPV
^ 2003 Mazda6
Diagnostic Module Equipped Vehicles:
^ 1990-1991 RX-7 Convertible
^ 1990-1994 MX-5 Miata
^ 1992-1995 929
^ 1993-1994 626/MX-6
^ 1993-1995 MPV (See Note 1)
^ 1993-1995 RX-7 (See Note 2)
^ 1994-1995 MX-3
NOTE:
Page 294
4. Verify that the lock mechanism operates the link switch when moved.
5. Inspect the spring and actuator rods for damage or misalignment
NOTE:
Replace the spring if damaged, straighten rods if bent.
6. Install the lock mechanism and verify operation.
7. Install door trim panel.
PARTS INFORMATION
WARRANTY INFORMATION (Applies To Verified Customer Complaints On Vehicles Covered

Under Normal Warranty. Refer To The SRT Microfiche For Warranty Term Information.)
Warranty Type: A
Symptom Code: 84
Damage Code: 9B
Part Number Main Cause: GC1V-59-312 (MX-6), GC1N-59-312 (626)
Quantity: 1
Operation Number: YY114XRX
Labor Hours: 0.5 Hrs.

Page 178
Sunroof / Moonroof Switch: Testing and Inspection
Inspection
1. Remove the overhead console.
Reference
2. Check for continuity between the switch terminals. 3. If not as specified, replace the overhead
console.
Locations

Page 27
Terminal Voltage
Page 508
Crankshaft Position Sensor: Oscilloscope Patterns and Waveforms
Crankshaft Position (CKP) Sensor Waveform
Crankshaft Position Sensor NE Signal Illustration
- After warm-up idle with no load condition.

Page 243
Idle/Throttle Speed Control Unit: Testing and Inspection
1. Start the engine and run it at idle. 2. Disconnect the IAC valve connector and verify that the
engine idles rough or stalls. 3. If the idle does not change, do as follows.
A) Connect the Special Service Tool (SST) New Generation Star (NGS) tester. B) Verify that
diagnostic trouble code No. P0505 is not displayed. If code No. P0505 is shown, carry out
troubleshooting of the code No. P0505. C) Change the duty value of the Idle Air Control (IAC) valve
to 100% by using the SIMULATION TEST function and verify that the idle speed
increases. 1. If the idle speed increases, replace the Powertrain Control Module (PCM). 2. If the
idle speed does not change, replace the BAC valve.
4. Warm up the engine to normal operating temperature and run it at idle. 5. Turn the electrical
loads on and verify that the engine speed is within the specification.
Idle Speed Specifications
6. If not as specified, check the related switches and wiring harnesses.
SYSTEM INSPECTION
1 Verify that the engine coolant temperature is below 20°C (68°F).
DLC-1 Idle Check Jumper Location
2. Connect the data link connector terminals TEN and GND with a jumper wire. 3. Start the engine.
4. Verify that the idle speed decreases gradually as the engine warms up.
Air Valve
1. Remove the BAC valve.

Locations

Page 150
Tail Lamp Relay: Testing and Inspection
TNS RELAY INSPECTION
TNS Relay
TNS Relay Continuity
1. Check for continuity between the terminals of the TNS relay. 2. If not as specified, replace the
TNS relay.
Page 426
Brake Light Switch: Testing and Inspection
1. Disconnect the brake switch connector. 2. Connect an ohmmeter between the terminals of the
brake switch. 3. Confirm continuity between the terminals when the brake pedal is depressed.
Central Control Module: Diagram Information and Instructions
Wiring Color Code
Color ....................................................................................................................................................
......................................................................... Code
Blue......................................................................................................................................................
................................................................................. L Black................................................................
..............................................................................................................................................................
...... B Brown.........................................................................................................................................
....................................................................................... BR Dark Blue................................................
..............................................................................................................................................................
............. DL Dark Green.......................................................................................................................
................................................................................................. DG Green...........................................
..............................................................................................................................................................
........................... G Gray......................................................................................................................
............................................................................................................. GY Light Blue.........................
..............................................................................................................................................................
................................... LB Light Green.................................................................................................
....................................................................................................................... LG Natural....................
..............................................................................................................................................................
................................................ N Orange.............................................................................................
..................................................................................................................................... O Pink.............
..............................................................................................................................................................
............................................................ P Red.......................................................................................
................................................................................................................................................ R Purpl
e............................................................................................................................................................
..................................................................... PU Sky Blue ..................................................................
..........................................................................................................................................................
SB Tan..................................................................................................................................................
...................................................................................... T White..........................................................
..............................................................................................................................................................
........... W Yellow...................................................................................................................................
............................................................................................... Y Violet.................................................
..............................................................................................................................................................
..................... V
Ground Points
Page 186
Page 44
Trunk / Liftgate Relay: Service and Repair
1. Disconnect the negative battery cable. 2. Remove the trunk side trim. 3. Remove as shown in
the figure. 4. Install in the reverse order of removal.
Page 175
Power Mirror Switch: Testing and Inspection
Inspection
1. Remove the power outside mirror switch.
Reference 626
Parking Brake Warning Switch: Testing and Inspection
Inspection
1. Disconnect the parking brake switch connector.
Ohmmeter Connection
Reference
2. Check for continuity between the switch terminal and ground. 3. If not as specified, replace the
parking brake switch.
Power Door Lock - Knob Malfunction
Power Door Lock Switch: Customer Interest Power Door Lock - Knob Malfunction
Category
Applicable Model/s 1995-97 626/MX-6
Subject: POWER DOOR LOCK KNOB MALFUNCTION
APPLICABLE MODELS 1995 - 97 626/ MX-6 without a keyless entry system.
DESCRIPTION
A malfunctioning or inoperative power door lock knob may be caused by a defective power door
lock link switch.
Switches are now available as service parts to correct this problem.
Customers complaining of door lock concerns should have the vehicle inspected and if necessary,
repaired according to this bulletin.
NOTE:
Due to the availability of the service parts listed, door lock assembly replacement is no longer
required to correct this concern.
REPAIR PROCEDURES
1. Verify the complaint.
2. Remove the door trim. Refer to section S of the workshop manual.
NOTE:
Do not remove the door lock at this time.
3. Check the continuity of the door look link switch. Refer to section K2 of the BETM.
^ If the continuity is not as specified, remove the door lock assembly and replace the door lock link
switch.
^ If no problem is found with the switch, refer to the workshop manual and BETM for additional
troubleshooting information.
NOTE:
When installing the door lock link switch, confirm that the switch is aligned properly.
Page 63
Electronic Brake Control Module: Service and Repair
REPLACEMENT
1. Disconnect the negative battery cable. 2. Remove in the order shown in the figure. 3. Install in
the reverse order of removal. 4. Connect the negative battery cable and verify that the diagnostic
trouble codes have been canceled. See: Brakes and Traction Control/Antilock
Brakes / Traction Control Systems/Testing and Inspection

Interior Lighting Module: Diagram Information and Instructions
Wiring Color Code
Color ....................................................................................................................................................
......................................................................... Code
Blue......................................................................................................................................................
................................................................................. L Black................................................................
..............................................................................................................................................................
...... B Brown.........................................................................................................................................
....................................................................................... BR Dark Blue................................................
..............................................................................................................................................................
............. DL Dark Green.......................................................................................................................
................................................................................................. DG Green...........................................
..............................................................................................................................................................
........................... G Gray......................................................................................................................
............................................................................................................. GY Light Blue.........................
..............................................................................................................................................................
................................... LB Light Green.................................................................................................
....................................................................................................................... LG Natural....................
..............................................................................................................................................................
................................................ N Orange.............................................................................................
..................................................................................................................................... O Pink.............
..............................................................................................................................................................
............................................................ P Red.......................................................................................
................................................................................................................................................ R Purpl
e............................................................................................................................................................
..................................................................... PU Sky Blue ..................................................................
..........................................................................................................................................................
SB Tan..................................................................................................................................................
...................................................................................... T White..........................................................
..............................................................................................................................................................
........... W Yellow...................................................................................................................................
............................................................................................... Y Violet.................................................
..............................................................................................................................................................
..................... V
Ground Points
Bypass Air Control (BAC) Valve
Idle/Throttle Speed Control Unit: Description and Operation Bypass Air Control (BAC) Valve
BYPASS AIR CONTROL (BAC) VALVE
Consists of air valve integrated with idle air control valve.

Page 225
Routing Diagram
Locations
Page 155
Common Connector List
Page 539
Oxygen Sensor: Electrical Diagrams
Engine Control System
Page 109
Headlamp Relay: Testing and Inspection
Inspection
Reference
1. Check for continuity between the terminals of the headlight relay. 2. If not as specified, replace
the headlight relay.
Page 185
SSTs Engine Signal Monitor
4. Connect the Special Service Tool (SST) (Adapter harness) to the PCM connector. 5. Connect
the SSTs (Monitor, Engine Signal and Harness adapter, power) to the SST (Adapter harness). Use
connector A of the adapter harness for
PCM terminals 1A through 1AJ and 2A through 2T, and 3A through 3R. Use connector B for PCM
terminals 3S through 3AB and 4A through 4AN.
SSTs Engine Signal Monitor Details
6. Place the SST (Sheet) on the SST (Monitor, Engine Signal). 7. Measure the voltage at each
PCM terminal by switching the selector switch and the monitor switch. 8. If any incorrect voltage is
detected, check related systems, wiring harnesses and connectors referring to the possible
malfunction in the terminal
voltage list.
SSTs Engine Signal Monitor Details
CAUTION: -
Disconnecting the connectors of the PCM and the SST (Adapter harness) while the battery is
connected can damage the PCM and the SST (Monitor, Engine Signal). Disconnect the negative
battery cable and the SST (Harness adapter, power) before disconnecting the connectors.
- Applying voltage to terminals A and B of the SST (Monitor, Engine Signal) can damage the SST
(Monitor, Engine Signal).
NOTE: -
The indicator lights of the SST (Monitor, Engine Signal), provided for confirmation of the voltmeter
range, is also used for detection of the pulse such as the fuel injector control signal, which is
difficult to detect by using the voltmeter.
- Terminals A and B of the SST (Monitor, Engine Signal) are for connection of an external
instrument. By connecting an external instrument such as a circuit tester or an oscilloscope,
various inspections in addition to the measurement of the PCM terminal voltages are made
possible.
Page 100
^ Date of replacement
^ Dealer code.
3. Attach the label to the driver's side "B" pillar.
4. Complete the "Speedometer Replacement Record" in the Warranty Information Booklet as

referenced.
DISCLAIMER
Page 124
Page 142

Page 210
Idle/Throttle Speed Control Unit: Service and Repair
Intake Components
Removal Notes
Locations

Page 20
Central Control Module: Electrical Diagrams
Central Processing Unit (CPU), Theft Deterrent System
Page 138
Page 58
Electronic Brake Control Module: Diagrams

Page 113
Horn Relay: Testing and Inspection
Inspection
Reference
1. Check for continuity between the terminals of the horn relay. 2. If not as specified, replace the
horn relay.
Parking Brake Warning Switch: Testing and Inspection
Inspection
1. Disconnect the parking brake switch connector.
Ohmmeter Connection
Reference
2. Check for continuity between the switch terminal and ground. 3. If not as specified, replace the
parking brake switch.
Page 535
Routing Diagram
Harness Symbols

.................................................................... Symbol
Front Harness ......................................................................................................................................

..............................................................................................................................................................
.. (F2) Engine Harness.........................................................................................................................
......................................................................................... (E) Dash Harness ......................................
..............................................................................................................................................................
................ (D) Rear Harness................................................................................................................
...................................................................................................... (R) Rear No.2 Harness..................
..............................................................................................................................................................
........................... (R2) Rear A Harness................................................................................................
Harness ...............................................................................................................................................
.................................................................................................................................... (EM) Emission
No.2 Harness........................................................................................................................................
.............................................................................................................................................. (EM3)
Page 120

Page 11
Ground Points

Locations
Brake Light Switch: Locations
Part 1 Of 2
Page 387
PARTS INFORMATION
Warranty Type: A
Symptom Code: 76
Damage Code: 9A
Causal Part No.: B367-18-501
Quantity: 1
Operation Number/Labor Hrs: T0504XRX /.04 Hrs. (Millenia)
T0504XRX /.03 Hrs. (626/MX-6) T0504XRX /.03 Hrs. (MX-3)
DISCLAIMER
Specifications
Power Steering Pressure Switch: Specifications
Switch Torque 17-22 Nm

Component Tests and General Diagnostics
Camshaft Position Sensor: Component Tests and General Diagnostics
Camshaft Position Sensor Inspection
Inspection
1. Remove the distributor. 2. Connect the distributor 6-pin connector.
3. Connect the Special Service Tool (SST) to the Powertrain Control Module (PCM). 4. Turn the
ignition switch to ON. 5. Rotate the distributor drive by hand and check the output signal.
Camshaft Position Sensor Inspection Details
6. If not as specified, inspect following.
Harness continuity -
Between PCM terminal 4F and distributor (6-pin.) terminal D
- Between PCM terminal 3AB and distributor (6-pin.) terminal A
- Between main relay terminal D and distributor (6-pin.) B terminal
Terminal voltage -
Distributor (6-pin.) terminal B: B+
7. If there is correct terminal voltage and harness continuity, replace the distributor.
Page 29
Terminal Voltage (2 Of 2)
Terminal voltage list

Page 16
Page 266
Air Bag Control Module: Locations
Structural View
1. Driver-side Air Bag Module 2. Passenger-side Air Bag Module 3. Clock Spring 4. SAS Unit 5. Air
Bag System Warning Light
EGR Boost Sensor - MIL ON/DTC's P0400 or P1195 Set
Absolute Pressure Sensor: Customer Interest EGR Boost Sensor - MIL ON/DTC's P0400 or P1195
Set
Category F
Applicable Model/s 1996 - 97 626/MX-6 With 6 Cyl. Engine
Subject: MIL ILLUMINATION AND DTC P0400 OR P1195 IS STORED IN MEMORY
APPLICABLE MODELS 1996 - 97 626 & MX-6 with 6 cylinder (V-6) engine.
DESCRIPTION The "Malfunction Indicator Light" (MIL) may illuminate and DTC P0400 or P1195
may be stored in memory. This concern may be caused by any one of the following conditions:
^ Mis-routed, twisted or kinked vacuum lines
^ Swapped Pressure Regulator Control (PRC) and EGR Boost Sensor solenoid connectors
^ Defective EGR Boost Sensor
Customers complaining of this concern should have the vehicle inspected according to this bulletin
and if necessary, repaired.
REPAIR PROCEDURE
1. Verify that all vacuum lines are properly routed, not kinked or twisted. ^
If properly routed, not kinked or twisted, proceed to step 2.
^ If not properly routed, repair and proceed to step 4.
2. Locate the PRC and EGR boost sensor solenoid valves on the right side of the air cleaner
housing.
Electrical Specifications
Wheel Speed Sensor: Electrical Specifications
Resistance Front 1.6-2.0 K ohms
Rear 1.6-2.0 K ohms

Oxygen Sensor: Diagram Information and Instructions
Wiring Color Code
Color ....................................................................................................................................................
......................................................................... Code
Blue......................................................................................................................................................
................................................................................. L Black................................................................
..............................................................................................................................................................
...... B Brown.........................................................................................................................................
....................................................................................... BR Dark Blue................................................
..............................................................................................................................................................
............. DL Dark Green.......................................................................................................................
................................................................................................. DG Green...........................................
..............................................................................................................................................................
........................... G Gray......................................................................................................................
............................................................................................................. GY Light Blue.........................
..............................................................................................................................................................
................................... LB Light Green.................................................................................................
....................................................................................................................... LG Natural....................
..............................................................................................................................................................
................................................ N Orange.............................................................................................
..................................................................................................................................... O Pink.............
..............................................................................................................................................................
............................................................ P Red.......................................................................................
................................................................................................................................................ R Purpl
e............................................................................................................................................................
..................................................................... PU Sky Blue ..................................................................
..........................................................................................................................................................
SB Tan..................................................................................................................................................
...................................................................................... T White..........................................................
..............................................................................................................................................................
........... W Yellow...................................................................................................................................
............................................................................................... Y Violet.................................................
..............................................................................................................................................................
..................... V
Ground Points
Page 329
Wheel Speed Sensor: Testing and Inspection Clearance Check
1. On level ground, jack up the vehicle and support it evenly on safety stands. 2. Remove the
wheel and tire assembly. 3. Check for looseness and damage.
4. Check the clearance between the ABS wheel-speed sensor and the ABS sensor rotor at each
wheel.
^ Clearance: 0.3-1.1 mm (0.012-0.043 inch)
5. if not as specified, replace the ABS wheel-speed sensor or ABS sensor rotor as necessary.
Locations
Page 51
ABS Main Relay: Testing and Inspection Motor Relay
1. Measure the resistance between terminals E and H, or between A and H of ABS relay
connector.
^ Resistance: 5-9 ohms
2. Check for continuity between terminals B and F. There should not be continuity between them.
3. Apply 12 V to terminals G (+) and H (-). Check for continuity between terminals B and F. There
should be continuity between terminals B-F. 4. If not as specified, replace the ABS relay.
Backup Lamp Switch: Testing and Inspection
Inspection MTX
1. Disconnect the back-up light switch connector. 2. Shift the shift lever to the reverse position. 3.
Check for continuity between terminals A and B of the back-up light switch. 4. If there is no
continuity, replace the back-up light switch.
Page 14
Routing Diagram
Harness Symbols

.................................................................... Symbol
Front Harness ......................................................................................................................................

..............................................................................................................................................................
.. (F2) Engine Harness.........................................................................................................................
......................................................................................... (E) Dash Harness ......................................
..............................................................................................................................................................
................ (D) Rear Harness................................................................................................................
...................................................................................................... (R) Rear No.2 Harness..................
..............................................................................................................................................................
........................... (R2) Rear A Harness................................................................................................
Harness ...............................................................................................................................................
.................................................................................................................................... (EM) Emission
No.2 Harness........................................................................................................................................
.............................................................................................................................................. (EM3)
Page 105
Daytime Running Lamp Relay: Testing and Inspection
Inspection - Canadian Models ONLY
Reference
1. Check for continuity between the terminals of the DRL relay. 2. If not as specified, replace the
DRL relay.
Main Switch
Cruise Control Switch: Service and Repair Main Switch
1. Remove the switch panel. 2. Disconnect the cruise control main switch connector.
3. Remove the cruise control main switch. 4. Install in the reverse order of removal.
Page 480
Air Flow Meter/Sensor: Testing and Inspection
Inspection
1. Check the volume air flow sensor body for cracks and damage. Replace as necessary.
Volume Air Flow Sensor Details
2. Verify that the measuring core opens smoothly. 3. Measure resistance of the volume air flow
sensor.
Volume Air Flow Sensor Specifications
4. If not as specified, replace the volume air flow sensor.
Testing Using Special Service Tool New Generation Star Tester
1. Check the volume air flow sensor for damage and cracks. 2. Warm up the engine to normal
operating temperature. 3. Shift the selector lever to park/neutral position. 4. Turn off all electrical
loads.
- Headlight
- Blower motor
- Rear window defroster
- Power steering
- A/C
5. Wait until the cooling fan stops.
6. Connect the Special Service Tool (SST) to the data link connector 2.
NGS Display
Page 195
Page 536
Door No.1 Harness...............................................................................................................................
............................................................................................................................................................
..............................................................................................................................................................
......... (DR4) Floor Harness .................................................................................................................
..............................................................................................................................................................
....................... (IN) A/C Harness .........................................................................................................
.......................................................................................................... (AC)
Page 482
Air Flow Meter/Sensor: Service and Repair
Intake Components
Removal Notes
Page 62
Electronic Brake Control Module: Testing and Inspection Solenoid Valve Harness at Control
Module Check
1. Turn the ignition switch OFF. 2. Measure the resistance between a ground and the following
terminals at the ABS control module connector (12 pin).
^ Terminal: 1A, Right rear 1B, Left front 1C, Right front 1D, Left rear
^ Resistance: 2-5 ohms.
3. If not as specified, check the wiring harness between the ABS hydraulic unit connector (8 pin)
and the ABS control module for open or short
circuit.
Component Testing
Oxygen Sensor: Testing and Inspection Component Testing
With Scan Tool
Using The Engine Signal Monitor
1. Remove the Powertrain Control Module (PCM).
2. Connect the Special Service Tool (SST) to the PCM. 3. Warm up the engine to normal operating
temperature. 4. Measure the voltage at PCM terminals 3D, 3H, 3I and 3M.
Heated Oxygen Sensor Voltage Specifications
5. If not as specified, inspect the following.
- Intake-air system
- Fuel system
- On-board diagnostic system If these systems are OK, replace the heated oxygen sensor.
Using The NGS
1. Connect the SSTs to the data link connector 2.

Specifications
Idle/Throttle Speed Control Unit: Specifications
Idle Air Control Valve Resistance 10.7-12.3 ohms at 20 deg C

Engine Controls - O2 Sensor Removal Precautions
Oxygen Sensor: Technical Service Bulletins Engine Controls - O2 Sensor Removal Precautions
Bulletin No: 01-032/10 Last Issued: 05/27/2010
Subject: OXYGEN / AIR FUEL RATIO SENSOR REMOVAL CAUTION
*BULLETIN NOTE
^ This bulletin supersedes the previous bulletins 01-019/07 issued 05/10/07, 01-006/08 issued
02/11/08 and 10/10/08, 01-051/09 issued 11/19/09.
^ Changes are noted by asterisks.*
APPLICABLE MODEL(S)/VINS
1997-2003 Protege
1997-2005 Miata
1997-2002 626
1997-2002 Millenia
1997-2006 MPV
2001-2006 Tribute
2008-2010 Tribute
2008-2010 Tribute Hybrid
2003-2010 Mazda6
2004-2010 Mazda3
2004-2010 RX-8
2006-2010 Mazda5
2006-2010 MX-5
2007-2010 CX-7
2007-2010 CX-9
DESCRIPTION
Use the following repair procedure to minimize the need to replace the catalyst converter/exhaust
pipe when removing oxygen sensors and/or air fuel ratio sensors.
REPAIR PROCEDURE
Oxygen Sensor Removal Procedure
WARNING:
To avoid personal injury, allow exhaust system to cool down before removing oxygen sensor.
NOTE:
In some cases oxygen sensor and/or air fuel ratio sensor seizure will occur during this removal
procedure. If seizure occurs, remove the converter or exhaust pipe from the vehicle and re-attempt
removal with the assembly placed in a vise. This will maximize your positioning and ability to apply
adequate torque to remove the sensor.
1. If reusing oxygen sensor, mask it with masking tape to prevent lubrication soaking.
Page 74
Part 2 Of 2
Terminal voltage list

Ignition Shut Down Relay (For Antitheft): Testing and Inspection
Inspection
1. Remove the starter cut relay.
Reference
2. Apply battery positive voltage and check for continuity between the terminals of the starter cut
relay. 3. If not as specified, replace the starter cut relay.
Locations
Page 146
Page 477
Air Flow Meter/Sensor: Specifications Volume Air Flow Sensor
Volume Air Flow Sensor
Type Measuring Core Type
Resistance E2 VS Closed Throttle 20-600 ohms
Wide Open Throttle 20-1000 ohms
E2 THA Intake Air Temperature Sensor 10000-20000 ohms at -20 deg C
2000-3000 ohms at 20 deg C
400-700 ohms at 60 deg C

Cruise Control Module: Testing and Inspection
Inspection
1. Pull out the cruise control module with the cruise control module connector connected. 2.
Measure the voltage at the cruise control module terminals as indicated. 3. If not as specified,
inspect the parts listed under "Inspection area" and the related wiring harnesses. 4. If the parts and
wiring harnesses are OK but the system still does not work properly, replace the cruise control
module.
Part 1 Of 2
Page 197
Engine Control Module: Service and Repair
REMOVAL / INSTALLATION
1. Remove in the order shown in the figure. 2. Install in the reverse order of removal.
Powertrain Control Module (PCM) Replacement
1. Negative battery cable 2. Cover 3. Center console 4. PCM connector 5. PCM

Locations
Parking Lamp Relay: Locations

Page 353
Temperature Sensor (Gauge): Testing and Inspection
Inspection
1. Remove the water temperature sender unit. 2. Place the sensor in water.
3. Heat the water gradually and measure the resistance of the sensor.
4. If not as specified, replace the water temperature sender unit.

Page 196
PID/DATA MONITOR TABLE
6. If normal output signal cannot be detected when all input signals are normal, replace the PCM.
Oil Pressure Switch - Oil Leaks/Oil Lamp ON
Oil Pressure Sender: Customer Interest Oil Pressure Switch - Oil Leaks/Oil Lamp ON
Category
Applicable Model/s Various Models
Subject: OIL PRESSURE SWITCH LEAKAGE
NOTE:
This bulletin supersedes bulletin Cat D 003/98.
APPLICABLE MODELS See Vehicle Application Chart

VEHICLE APPLICATION CHART
DESCRIPTION
Engine oil may leak from the oil pressure switch causing the engine oil light to illuminate. The type
of switch has been changed to reduce the concern. During normal vehicle maintenance or
customer concerns, inspect the switch and if necessary, repaired according to this bulletin.
REPAIR PROCEDURE
1. Verify the condition.
^ If the oil pressure switch is leaking, proceed to step 2.
^ If the switch is not leaking (and the light illuminating), refer to the section D of the workshop
manual for diagnostic and repair information.
2. Replace the oil pressure switch with a new part.
^ Apply the sealant (listed below) to the threads and install the switch.
Sealant ThreeBond: TB1207D or Loctite: Ultra Black 598 (or equivalent)

Page 522
Knock Sensor: Service and Repair
REPLACEMENT
1. Disconnect the negative battery cable. 2. Drain the coolant from the radiator. 3. Remove in the
order shown in the figure. 4. Install in the reverse order of removal. 5. Refill the radiator with the
specified engine coolant.
Intake Component Removal & Installation
1. Air hose 2. Intake manifold 3. Bypass pipe 4. Water pipe 5. Knock sensor
Knock Sensor Removal
Knock Sensor Removal/Installation Note
Use the Special Service Tool (49 H018 001) to remove and install the knock sensor.
Page 226
Routing Diagram
Harness Symbols

.................................................................... Symbol
Front Harness ......................................................................................................................................

..............................................................................................................................................................
.. (F2) Engine Harness.........................................................................................................................
......................................................................................... (E) Dash Harness ......................................
..............................................................................................................................................................
................ (D) Rear Harness................................................................................................................
...................................................................................................... (R) Rear No.2 Harness..................
..............................................................................................................................................................
........................... (R2) Rear A Harness................................................................................................
Harness ...............................................................................................................................................
.................................................................................................................................... (EM) Emission
No.2 Harness........................................................................................................................................
.............................................................................................................................................. (EM3)
Page 99
NOTE:
1. Mazda vehicles are manufactured with tamper-proof speedometers and the mileage can not be
altered or adjusted. 2. When a speedometer is replaced, the new speedometer will read zero (0). 3.
This procedure is extremely important to accurately represent actual vehicle mileage. 4. The
"Speedometer Replacement Label" referenced below is available through the Mazda Program
Center for a limited time. Mazda Motor of
America, Inc. is providing 1 sheet of 20 labels with this bulletin (see Illustration).
REPLACEMENT PROCEDURE
1. Remove and replace the speedometer according to the workshop manual.
2. Complete the following information on the "Speedometer Replacement Label."
^ Mileage before speedometer replacement

Power Door Lock Control Module: Testing and Inspection
Inspection
1. Measure the voltage at the terminals of the door lock timer unit as indicated below. 2. If not as
specified, replace the door lock timer unit.
Without keyless entry system
With keyless entry system

Hood Sensor/Switch (For Alarm): Testing and Inspection
(Within lock assembly)
Inspection
1. Disconnect the hood switch connector.
Reference
2. Check for continuity between the terminals of the hood switch. 3. If not as specified, replace the
lock assembly.
Page 227
Door No.1 Harness...............................................................................................................................
............................................................................................................................................................
..............................................................................................................................................................
......... (DR4) Floor Harness .................................................................................................................
..............................................................................................................................................................
....................... (IN) A/C Harness .........................................................................................................
.......................................................................................................... (AC)
Page 267
Air Bag Control Module: Service and Repair
1. Carry out the "Before Servicing" procedure. 2. Remove the front console, side wall and
undercover. 3. Remove in the order shown. 4. Install in the reverse order of removal, referring to
Installation note. 5. Follow the troubleshooting flowchart to verify that the air bag system is
operating normally.
SAS Unit
1. Connector 2. Nut 3. SAS unit 4. Nut 5. Bracket 6. Nut 7. Bracket
Installation Note
Installation Note
SAS unit and bracket
1. If the bracket mounting area is damaged, repair the area to its original shape. 2. Position the
SAS unit and bracket with the arrow on the SAS unit facing toward the front of vehicle. Install them
and tighten the nuts to the
specified torque.
Page 149
TNS Relay
Page 93
Control Module HVAC: Service and Repair
1. Remove the cooling unit. 2. Remove the A/C amplifier from the cooling unit. 3. Install in the
reverse order of removal.
Page 54
ABS Main Relay: Service and Repair
REPLACEMENT
1. Disconnect the negative battery cable. 2. Remove in the order shown in the figure. 3. Install in
the reverse order of removal. 4. Connect the negative battery cable and verify that the diagnostic
trouble codes have been canceled. See: Brakes and Traction Control/Antilock
Brakes / Traction Control Systems/Testing and Inspection

Page 272
Rear Defogger Relay: Testing and Inspection
Inspection
Reference
1. Check for continuity between the terminals of the rear window defroster relay. 2. If not as
specified, replace the rear window defroster relay.

Air Flow Meter Connector Removal Guide

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Page 471

^ If the connectors are in the proper position, proceed to step 4.

4. Inspect the EGR boost sensor. ^

Warm engine to normal operating temperature.

5. Record the voltage. Refer to the table shown. ^

WARRANTY INFORMATION (Applies To Verify Customer Complaints On Vehicles Covered Under

Compressor Clutch Relay: Testing and Inspection

A/C Relay Inspection

1. Remove the relay.

Brake Switch (Cruise Control): Testing and Inspection

Supplies battery power to electrical devices. ^

Normal open type.

^ Actuated when ignition switch is at ON or START position.

New Generation Star (NGS) Tester, Connected to DLC-2

Idle Speed Specifications

6. If not as specified, check the related switches and wiring harnesses.

1 Verify that the engine coolant temperature is below 20°C (68°F).

DLC-1 Idle Check Jumper Location

1. Remove the BAC valve.

Cruise Control Switch: Testing and Inspection Function Switches

Inspection 1. Disconnect the cruise control switch connector.

Idle Air Control System Component Locations

Wheel Speed Sensor: Mechanical Specifications

Mount Bolts (Harness) 12-17 ft.lb

Mount Bolts at Wheels 12-17 ft.lb

Exterior Lighting System

PARTS INFORMATION - PCM

Part Number Main Cause: Refer to Parts Information

Operation Number/Labor Hrs: 626 F0812ARX/0.5 HRS.

Millenia F0812ARX/0.6 HRS. DiagnosisF0008XDX/1.8 HRS.

Detects intake-air temperature and sends signal to PCM. ^

Installed in volume air flow sensor assembly.

Cruise Control Module: Service and Repair

cruise control main switch are on.

Detects engine coolant temperature sends signals to PCM. ^

Bulletin No.: 002/98 Issued: 04/08/98 Revised: 12/31/98

Applicable Model/s 1997 626/MX-6 (V6) 1997-98 Millenia

Subject MIL ILLUMINATION WITH DTC(s) P0300 THROUGH P0306

APPLICABLE MODELS 1997 626/MX-6 (V6) 1997-98 Millenia

^ Freeze Frame Data (FFD) indicates: -

Engine in warm-up mode

- Load 40% or less

- RPM 1500 or less

^ Normal workshop manual troubleshooting procedures do not indicate a concern.

1. Verity the concern.

3. Replace the PCM with a countermeasure part.

Bulletin No.: 028/96 Issued: 12/26/96 Revised:

Applicable Model/s See Below

Subject: VANE TYPE AIR FLOW METER CONNECTOR HANDLING

CONNECTOR REMOVAL PROCEDURE

Ignition Shut Down Relay (For Antitheft): Testing and Inspection

1. Remove the starter cut relay.

Radiator Cooling Fan Motor Relay: Testing and Inspection

COOLING FAN RELAY REMOVAL

1. Check continuity of the cooling fan relay as shown.

^ Resistance: 1 ohm max.

Detects A/C operation and sends signal to PCM.

Key Reminder Switch: Testing and Inspection

Cruise Control Switch: Specifications

Measure Between Terminals Set/Coast 240 ohms

Resume/Accel 910 ohms

Crankshaft Position Sensor: Component Tests and General Diagnostics