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Contents Page
Fuel Oil
1. Diesel Oil 705.01
2. Heavy Oil 705.01
3. Guiding Fuel Oil Specification 705.01
Fuel Treatment
1. Cleaning 705.05
1.1 General 705.05
1.2 Centrifuging 705.05
1.3 High-Density Fuels 705.06
1.4 Homogenisers 705.06
1.5 Fine Filter 705.06
1.6 Super Decanters 705.06
2. Fuel Oil Stability 705.06
3. Preheating before Injection 705.07
3.1 Precaution 705.07
3.2 Fuel Preheating when in Port 705.07
3.3 Starting after Staying in Port 705.07
4. Other Operational Aspects 705.08
4.1 Circulating Pump Pressure 705.08
4.2 Fuel Change-Over 705.08
Plates
Residual Marine Fuel Standard 70501
Fuel Oil System 70502
Fuel Oil Pipes on Engine 70503
Fuel Oil Centrifuges, Modes of Operation 70504
Centrifuge Flow Rate and Separation Temperature 70505
Preheating of Heavy Fuel Oil 70506
BLANK
Fuel Oil 705.01-40D
1. Diesel Oil If the ship has been out of service for a long
time without circulation of fuel oil in the tanks
Diesel oil fulfilling: (service and settling), the fuel must be
British Standard MA 100, Class M2; ASTM circulated before start of the engine.
Classification of Diesel fuel oil D 975, grade
Before starting the pump(s) for circulation,
No. 4-D; CIMAC grade 1; or similar; may be
the tanks are to be drained for possible
used.
water settled during the stop.
Sulphur 4%
The ability to separate abrasive particles For efficient removal of water by means of a
depends upon the size and specific weight of conventional purifier, the correct choice of
the smallest impurities that are to be gravity disc is of special importance. The
removed; and in particular on the fuel oil centrifuge manual states the disc which
viscosity (at separation temp.) and flow rate should be chosen, corresponding to the
through the centrifuge. specific gravity of the fuel in question.
As regards the determination/checking of the Fuel oils of today are produced on the basis
centrifuging capacity, we generally advise of widely varying crude oils and refinery
that the recommendations of the centrifuge processes. Practical experience has shown
maker are followed, but the curves shown on that, due to incompatibility, certain fuel types
Plate 70505 can be used as a guidance. may occasionally tend to be unstable when
mixed.
1.3 High Density Fuels As a consequence, fuel mixing should be
avoided to the widest possible extent.
To cope with the trend towards fuels with
density exceeding 991 kg/m 3 at 15EC, the
centrifuging technology has been further
developed.
705.07-40D
(See also ‘ Pressurised fuel oil system’ earl- Reduce the engine load to 3/4 of normal.
ier in this Chapter). Then, by means of the thermostatic valve in
the steam system, or by manual control of
The engine is equipped with uncooled, the viscosity regulator, the diesel oil is
‘ ‘ all-symmetrical’’, light weight fuel valves ! heated to maximum 60-80EC. Regulate the
with built-in fuel circulation. This automatic preheating so as to give a temperature rise
circulation of the preheated fuel (through the of about 2EC per minute.
high-pressure pipes and the fuel valves)
during engine standstill, is the background The diesel oil viscosity should not drop
for our recommending constant operation on below 2 cSt, as this might cause fuel pump
heavy fuel. and fuel valve scuffing, with the risk of
sticking, due to failing lubrication ability of
However, change-over to diesel oil can the diesel oil.
become necessary if, for instance:
! the vessel is expected to have a pro- For some light diesel oils (gas oil), this will
longed inactive period with cold engine, limit the upper temperature to somewhat
e.g. due to: below 80EC.
! a major repair of the fuel oil system etc.
! a docking Due to the above-mentioned risk of stick-
! more than 5 days’ stop (incl. laying-up) ing/scuffing of the fuel injection equipment,
the temperature of the heavy fuel oil in the
! environmental legislation requiring the service tank must not be more than 25EC
use of low-sulphur fuels. higher than the heated diesel oil in the
Change-over can be performed at any time: system (60-80EC) at the time of change-
over.
! during engine running, see Items 4.2.A
and 4.2.B. When the temperature requirements have
! during engine standstill, see Item 4.2.C. been fulfilled, the change to heavy oil is
performed by turning the change-over cock.
In order to prevent: The temperature rise is then continued at a
! fuel pump and injector sticking/scuffing, rate of about 2EC per minute, until reaching
! poor combustion, the required viscosity, see Item 3, ‘ Pre-
! fouling of the gasways, heating before Injection’.
Designation CIMAC CIMAC CIMAC CIMAC CIMAC CIMAC CIMAC CIMAC CIMAC CIMAC CIMAC CIMAC CIMAC
A 10 B 10 C 10 D 15 E 25 F 25 G 35 H 35 K 35 H 45 K 45 H 55 K 55
Related to ISO 8217 (87): F! RMA RMB RMC RMD RME RMF RMG RMH RMK RMH RMK RMH !
10 10 10 15 25 25 35 35 35 45 45 55
Density at 15EC Kg/m3 max. 950 975 980 991 991 1010 991 1010 991 1010
Ash %(m/m) max. 0.10 0.10 0.10 0.15 0.15 0.15 0.15
Total sediment after ageing %(m/m) max. 0.10 0.10 0.10 0.10 0.10 0.10
Vanadium mg/kg max. 150 300 350 200 500 300 600 600 600
1)
Approximate equivalent viscosities (for information only)
Kinematic viscosity (cSt) at 100EC 6 10 15 25 35 45 55
Kinematic viscosity (cSt) at 50EC 22 40 80 180 380 500 700
Sec. Redwood I at 100EF 165 300 600 1500 3500 5000 7000
2)
1 cSt = 1 mm 2/sec
3)
Applies to region and season in which fuel is stored and used,
(upper value winter quality, bottom value summer quality)
4)
Recommended value only. May be lower if density is also lower
5)
Ignition Properties
Normally applied analytical data for fuel oil contain no direct indication
of ignition quality, neither do current specifications and standards. Al-
though not an important parameter for low and medium speed engines
with high compression ratios, the ignition quality can to some extent be
predicted by calculations based on viscosity and density, using formu-
las issued by the oil industry (CCAI by Shell or CII by BP). High density
in combination with low viscosity may be an indication of poor ignition
quality.
Fule Oil System Plate 70502-40
Fuel Oil Pipes on Engine Plate 70503-40
Cyl. 1
Fuel valve
Rate of flow
%
100
80
60
40
20
Separation temperature
EC
100
90
80
70
60
50
40
15 25 45 75 100 130
c S t / 8 0 EC
Log
scales 30 60 80 180 380 600
c S t / 5 0 EC
Approximate viscosity
after preheater
Temperature
after preheater
cSt. sec.
Rw.
EC
7 43
170
Normal preheating limit
160 10 52
12 59
150
15 69
140
20 87
130
120
30 125
110
100
90
80
70
60
Approximate pumping limit
50
40
30
10 15 25 35 45 55 cSt/100EC
Viscosity of fuel
This chart is based on information from oil suppliers regarding typical marine fuels
with viscosity index 70-80.
Since the viscosity after the preheater is the controlled parameter, the preheating
temperature may vary, dependent on the viscosity and viscosity index of the fuel.