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DEFINITION OF RELAY TERMINOLOGY

COIL (also referred to as primary or input)


1. Coil Designation
Single side stable type 2 coil latching type
1 coil latching type
Non-polarized Polarized 4-terminal 3-terminal
+ — + + — +

or + or —

— + — — — +

A black coil represents the energized 4. Nominal Operating Power increased, the value at or below which all
state. For latching relays, schematic The value of power used by the coil at contacts must function (transfer).
diagrams generally show the coil in its nominal voltage. For DC coils expressed 7. Drop-Out Voltage (Release or Must
reset state. Therefore, the coil symbol is in watts; AC expressed as volt amperes. Release Voltage)
also shown for the reset coil in its reset Nominal Power (W or VA) = Nominal As the voltage on an operated relay is
state. Voltage × Nominal Current. decreased, the value at or above which
2. Nominal Coil Voltage (Rated Coil 5. Coil Resistance all contacts must revert to their
Voltage) This is the DC resistance of the coil in DC unoperated position.
A single value (or narrow range) of type relays for the temperature conditions 8. Maximum Applied Voltage
source voltage intended by design to be listed in the catalog. (Note that for certain The maximum voltage that can be
applied to the coil or input. types of relays, the DC resistance may be applied continuously to the coil without
3. Nominal Operating Current for temperatures other than the standard causing damage. Short duration spikes of
The value of current flow in the coil when 20°C 68°F.) a higher voltage may be tolerable, but this
nominal voltage is impressed on the coil 6. Pick-Up Voltage (Pull-In Voltage or should not be assumed without first
Must Operate Voltage) checking with the manufacturer.
As the voltage on an unoperated relay is

CONTACTS (secondary or output)


1. Contact Forms the maximum voltage and maximum Maximum switching capacity
Denotes the contact mechanism and current product. 1,000V
number of contacts in the contact circuit. 5. Maximum Switching Voltage
2. Contact Symbols The maximum open circuit voltage which
can safely be switched by the contacts. Max.
DC voltage

❇ switching
Form A contacts AC and DC voltage maximums will differ 100V
power
(normally open contacts) in most cases.
6. Maximum Switching Current
The maximum current which can safely 10V
Form B contacts
be switched by the contacts. AC and DC
(normally closed contacts)
current maximums may differ.
7. Maximum Switching Power
10mV
Form C contacts The upper limit of power which can be 10µA 10mA 1A
(changeover contacts) switched by the contacts. Care should be DC current

taken not to exceed this value. Example: Using TX relay at a switching


Form A contacts are also called N.O. 8. Maximum Switching Capacity voltage of 60V DC, the maximum
contacts or make contacts. This is listed in the data column for each switching current is 1A.
Form B contacts are also called N.C. type of relay as the maximum value of the (*Maximum switching capacity is given for
contacts or break contacts. contact capacity and is an a resistive load. Be sure to carefully
Form C contacts are also called interrelationship of the maximum check the actual load before use.)
changeover contacts or transfer contacts. switching power, maximum switching 9. Minimum switching capability
3. MBB Contacts voltage, and maximum switching current. This value is a guideline as to the lowest
Abbreviation for make-before-break The switching current and switching possible level at which it will be possible
contacts. Contact mechanism where voltage can be obtained from this graph. for a low level load to allow switching. The
Form A contacts (normally open For example, if the switching voltage is level of reliability of this value depends on
contacts) close before Form B contacts fixed in a certain application, the switching frequency, ambient conditions,
open (normally closed contacts). maximum switching current can be change in the desired contact resistance,
4. Rated Switching Power obtained from the intersection between and the absolute value. Please use a
The design value in watts (DC) or volt the voltage on the axis and the maximum relay with AgPd contacts if your needs
amperes (AC) which can safely be switching power. analog low level loads, control, or a
switched by the contacts. This value is contact resistance of 100 mΩ or less.
the product of switching voltage x We recommend that you verify with one
switching current, and will be lower than of our sales offices regarding usage.

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Definition of Relay Terminology

10. Contact Resistance Test Currents 11. Maximum Carrying Current


This value is the combined resistance of Rated Contact Current or Test Current The maximum current which after closing
the resistance when the contacts are Switching Current (A) (mA) or prior to opening, the contacts can
touching each other, the resistance of the Less than 0.01 1 safely pass without being subject to
terminals and contact spring. The contact 0.01 or more and less than 0.1 10 temperature rise in excess of their design
resistance is measured using the 0.1 or more and less than 1 100 limit, or the design limit of other
voltage-drop method as shown below. 1 or more 1,000 temperature sensitive components in the
The measuring currents are designated. relay (coil, springs, insulation, etc.). This
The resistance can be measured with
value is usually in excess of the
V reasonable accuracy on a YHP 4328A
maximum switching current.
milliohmmeter.
12. Capacitance
In general, for relays with a contact rating
Measured contact This value is measured between the
of 1A or more, measure using the
R
terminals at 1kHz and 20°C 68°F.
A Power voltage-drop method at 1A 6V DC.
source
(AC or DC)

A : Ammeter V : Voltmeter R : Variable resister

ELECTRICAL PERFORMANCE
1. Insulation Resistance 3. Surge Breakdown Voltage 4. Operate Time (Set Time)
The resistance value between all The ability of the device to withstand an The elapsed time from the initial
mutually isolated conducting sections of abnormal externally produced power application of power to the coil, until the
the relay, i.e. between coil and contacts, surge, as in a lightning strike, or other closure of the Form A (normally open)
across open contacts and between coil or phenomenon. An impulse test waveform contacts. (With multiple pole devices the
contacts to any core or frame at ground is usually specified, indicating rise time, time until the last contact closes.) This
potential. This value is usually expressed peak value and fall time. time does not include any bounce time.
as “initial insulation resistance” and may
100 Coil ON
Surge breakdown voltage, %

decrease with time, due to material voltage OFF


90
degradation and the accumulation of
ON
contaminants. Form A
contact OFF
Peak value
- Between coil and contacts 50 Relay release
time for Form
- Between open contacts Operate time A contact only
30
- Between contact sets Form B
ON
contact OFF
- Between set coil and reset coil 0
0 1.2 50 Release time
2. Breakdown Voltage (Hi-Pot or
Time, µs
Dielectric Strength) 5. Release Time (Reset Time)
The maximum voltage which can be The elapsed time from the initial removal
tolerated by the relay without damage for of coil power until the reclosure of the
a specified period of time, usually Form B (normally closed) contacts (last
measured at the same points as contact with multi-pole). This time does
insulation resistance. Usually the stated not include any bounce time.
value is in VAC (RMS) for one minute 6. Contact Bounce (Time)
duration. Generally expressed in time (ms), this
refers to the intermittent switching
phenomenon of the contacts which
occurs due to the collision between the
movable metal parts or contacts, when
the relay is operated or released.

Panasonic Corporation Automation Controls Business Division


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Definition of Relay Terminology

MECHANICAL PERFORMANCE AND LIFE


1. Shock Resistance 2) Destructive 5. Maximum Switching Frequency
1) Functional The vibration which can be withstood by This refers to the maximum switching
The shock which can be tolerated by the the relay during shipping, installation or frequency which satisfies the mechanical
relay during service, without causing the use without it suffering damage, and life or electrical life under repeated
closed contacts to open for more than the without causing a change in its operating operations by applying a pulse train at
specified time or without causing the characteristics. Expressed as an the rated voltage to the operating coil.
open contacts to close for more than the acceleration in G’s or displacement, and 6. Life Curve
specified time. (usually 10 µs) frequency range. However, test was This is listed in the data column for each
2) Destructive performed a total of six hours, two hours type of relay. The life (number of
The shock which can be withstood by the each in three-axis directions. operations) can be estimated from the
relay during shipping or installation switching voltage and switching current.
2 3
without it suffering damage, and without For example, for a DS relay operating at:
causing a change in its operating Switching voltage = 125V AC
characteristics. Usually expressed in 1 Switching current = 0.6A
“G”s. However, test was performed a total The life expectancy is 300,000
of 18 times, six times each in three-axis operations. However, this value is for a
directions. resistive load. Be sure to carefully check
3. Mechanical Life the actual load before use.
2 3
The minimum number of times the relay Life Curve
can be operated under nominal 1,000
1 conditions (coil voltage, temperature,
humidity, etc.) with no load on the
30V DC resistance load
contacts.

Life (×104)
100
4. Electrical Life
2. Vibration Resistance The minimum number of times the relay
1) Functional can be operated under nominal 125V AC resistance load
10
The vibration which can be tolerated by conditions with a specific load being
the relay during service, without causing switched by the contacts.
the closed contacts to open for more than
the specified time or without causing the
1 2
open contacts to close for more than the
Current (A)
specified time. (usually 10 µs)

HIGH FREQUENCY CHARACTERISTICS


1. Isolation 2. Insertion Loss 3. V.S.W.R. (Voltage Standing Wave
High frequency signals leak through the At the high frequency region, signal Ratio)
stray capacitance across contacts even if disturbance occurs from self-induction, High frequency resonance is generated
the contacts are separated. This leak is resistance, and dielectric loss as well as from the interference between the input
called isolation. The symbol dB (decibel) from reflection due to impedance signal and reflected (wave) signal.
is used to express the magnitude of the mismatching in circuits. Loss due to any V.S.W.R. refers to the ratio of the
leak signal. This is expressed as the of these types of disturbances is called maximum value to minimum value of the
logarithm of the magnitude ratio of the insertion loss. Therefore, this refers to the waveform. The V.S.W.R. is 1 when there
signal generated by the leak with respect magnitude of loss of the input signal. The is no reflected wave. It usually becomes
to the input signal. The larger the smaller the magnitude, the better the greater than 1.
magnitude, the better the isolation. relay.

Notes:
1. Except where otherwise specified, the tests above are conducted under standard temperature and humidity (15°C to 35°C 59°F to
95°F, 25 to 75%).
2. The coil impressed voltage in the switching tests is a rectangular wave at the rated voltage.
3. The phase of the AC load operation is random.

Panasonic Corporation Automation Controls Business Division


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