Pipe Schedules

Size NB O.D. 5s 5 10 10s 20 30 40s 40

1/8" NB 10.29 0.89 1.24 1.24 1.73 1.73

1/4" NB 13.72 1.24 1.65 1.65 2.24 2.24
3/8" NB 17.15 1.24 1.65 1.65 2.31 2.31
1/2" NB 21.34 1.65 1.65 2.11 2.11 2.77 2.77
3/4" NB 26.67 1.65 1.65 2.11 2.11 2.87 2.87
1" NB 33.40 1.65 1.65 2.77 2.77 3.38 3.38
1-1/4" NB 42.16 1.65 1.65 2.77 2.77 3.56 3.56
1-1/2" NB 48.26 1.65 1.65 2.77 2.77 3.68 3.68
2" NB 60.33 1.65 1.65 2.77 2.77 3.91 3.91
2-1/2" NB 73.03 2.11 2.11 3.05 3.05 5.16 5.16
3" NB 88.90 2.11 2.11 3.05 3.05 5.49 5.49
3-1/2" NB 101.6 2.11 2.11 3.05 3.05 5.74 5.74
4" NB 114.3 2.11 2.11 3.05 3.05 6.02 6.02
4-1/2" NB 127.0 6.27
5" NB 141.3 2.77 2.77 3.40 3.40 6.55 6.55
6" NB 168.3 2.77 2.77 3.40 3.40 7.11 7.11
7" NB 193.7 7.65
8" NB 219.1 2.77 2.77 3.76 3.76 6.35 7.04 8.18 8.18
9" NB 244.5 8.69
10" NB 273.1 3.40 3.40 4.19 4.19 6.35 7.80 9.27 9.27
11" NB 298.5 9.53
12" NB 323.9 3.96 4.19 4.57 4.57 6.35 8.38 9.53 10.31
14" NB 355.6 3.96 6.35 4.78 7.92 9.53 9.53 11.13
16" NB 406.4 4.19 6.35 4.78 7.92 9.53 9.53 12.70
18" NB 457.2 4.19 6.35 4.78 7.92 11.13 9.53 14.27
20" NB 508.0 4.78 6.35 5.54 9.53 12.70 9.53 15.09
24" NB 609.6 5.54 6.35 6.35 9.53 14.27 9.53 17.48
26" NB 660.4 7.92 12.70 9.53
28" NB 711.2 7.92 12.70 15.88 9.53
30" NB 762.0 0.25 7.92 7.92 12.70 15.88 9.53
32" NB 812.8 7.92 12.70 15.88 9.53 17.48
34" NB 863.6 7.92 12.70 15.88 9.53 17.48
36" NB 914.4 7.92 15.88 9.53 19.05
Pipe Schedules
60 80s 80 100 120 140 160 XXS 9
Pipe Size
2.41 2.41 2" NB
3.02 3.02
3.20 3.20
3.73 3.73 4.78 7.47
3.91 3.91 5.56 7.82
4.55 4.55 6.35 9.09
4.85 4.85 6.35 9.70
5.08 5.08 7.14 10.16
5.54 5.54 8.74 11.07
7.01 7.01 9.53 14.02
7.62 7.62 11.13 15.24
8.08 8.08 16.15
7.14 8.56 8.56 11.13 13.49 17.12
9.02 18.03
9.53 9.53 12.70 15.88 19.05
10.97 10.97 14.27 18.26 21.95
12.70 22.23
10.31 12.70 12.70 15.09 18.26 20.62 23.01 22.23
12.70
12.70 12.70 15.09 18.26 21.44 25.40 28.58 25.40
12.70
14.27 12.70 17.48 21.44 25.40 28.58 33.32
15.09 12.70 19.05 23.83 27.79 31.75 35.71
16.66 12.70 21.44 26.19 30.94 36.50 40.49
19.05 12.70 23.83 29.36 34.93 39.67 45.24
20.62 12.70 26.19 32.54 38.10 44.45 50.01
24.61 12.70 30.96 38.89 46.02 52.37 59.54
12.70

12.70
12.70

12.70
 1 6
O.D. Sch Thk
60.33 40s 3.91
 CLIENT:- ESSEL INFRAPROJECTS LTD. PAGE: 1
HITACHI ZOSEN INDIA
PVT. LTD. JABALPUR, M.P.
HYDERABAD - INDIA
EQPT:-
Designed by: JOB NO. I-0008-B D R NO. 11003585 REV: 0

DESIGN REPORT (D R)
DESIGN CODE : IBR 1950 & IT'S LATEST AMENDMENTS

WORK JOB NUMBER : I-0008-B

NAME OF PROJECT : Essel Infraprojects ltd., Jabalpur, M.P

P.O. NUMBER :

ITEM NUMBER :

SERVICE :

DOCUMENT TITLE : IBR Design calculation

REFERENCE DRAWING :

(Trishul Nath) (J S Rao)

0 DESIGN ENGINEER HEAD DESIGN

REV. DATE PREPARED BY APPROVED BY

378112866.xlsx
378112866.xlsx
 CLIENT:- ESSEL INFRAPROJECTS LTD. PAGE: 2
HITACHI ZOSEN INDIA
PVT. LTD. JABALPUR, M.P.
HYDERABAD - INDIA
EQPT:- 0
Designed by: JOB NO. I-0008-B D R NO. 11003585 REV: 0

INDEX
REVISION NUMBER 0 1 2 3 4
PAGE NO. PAGE DESCRIPTION LATEST PAGE REVISION
1 Design Report 0
2 Index 0
3 Design Data 0
Material of Construction & Permissible
4 stress values
5 Calculation of pipe thickness for

(Trishul Nath) (J S Rao)

0 DESIGN ENGINEER HEAD DESIGN

REV. DATE PREPARED BY APPROVED BY

378112866.xlsx
378112866.xlsx
 CLIENT:- ESSEL INFRAPROJECTS LTD. PAGE: 3
HITACHI ZOSEN INDIA
PVT. LTD. JABALPUR, M.P.
HYDERABAD - INDIA
EQPT:-
Designed by: JOB NO. I-0008-B D R NO. 11003585 REV: 0

DESIGN DATA
DESIGN CODE : IBR 1950 & IT'S LATEST AMENDMENTS

WORKING PRESSURE : 51.63 kg/cm2 (g)

MAXIMUM WORKING TEMP. : O

C

MIN. DESIGN METAL TEMP : O

C

CORROSION ALLOWANCE : mm

RADIOGRAPHY ALLOWANCE :

Pipe Sizes
OD Thickness
mm mm
mm mm
mm mm
mm mm
mm mm

Density of Operating fluid d = 0.9 kg/m3

10 m
9.81 m/s2

DESIGN WORKING PRESSURE = Working pressure (given) + static head due to oper. Fluid
(incd. Static head) = 51.63 +(d*g*h/10000/9.81)
= 51.6381

DWP = 51.64 kg/cm2 (g)

378112866.xlsx
378112866.xlsx
 Carbon Alloy Stainless Tool
Properties Steels Steels Steels Steels
Density (1000 kg/m3) 7.85 7.85 7.75-8.1 7.72-8.0
Elastic Modulus (GPa) 190-210 190-210 190-210 190-210
Poisson's Ratio 0.27-0.3 0.27-0.3 0.27-0.3 0.27-0.3
Thermal Expansion (10 /K)-6
11-16.6 9.0-15 9.0-20.7 9.4-15.1

Melting Point (°C) 1371-1454

Thermal Conductivity (W/m-K) 24.3-65.2 26-48.6 11.2-36.7 19.9-48.3

Specific Heat (J/kg-K) 450-2081 452-1499 420-500
Electrical Resistivity (10 W-m)
-9
130-1250 210-1251 75.7-1020
Tensile Strength (MPa) 276-1882 758-1882 515-827 640-2000
Yield Strength (MPa) 186-758 366-1793 207-552 380-440
Percent Elongation (%) Oct-32 Apr-31 Dec-40 25-May
Hardness (Brinell 3000kg) 86-388 149-627 137-595 210-620