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EN 1090-1, -2

General delivery conditions and technical requirements for the


execution of steel structures

Versuchsanstalt für Stahl, Holz & Steine - Abt. Stahl- und Leichtmetallbau – Dr.-Ing. Michael Volz

KIT – Universität des Landes Baden-Württemberg und


nationales Großforschungszentrum in der Helmholtz-Gemeinschaft www.kit.edu
EN 1090
Execution of steel structures and aluminium structures

- Part 1: Requirements for conformity assessment for structural components (CE)


replaces „Übereinstimmungsnachweis“ Ü

- Part 2: Technical requirements for the execution of steel structures


replaces DIN 18800 part 7

- Part 3: Technical requirements for the execution of aluminium structures

replaces DINV 4113 part 3

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EN 1090
Execution of steel structures and aluminium structures

- Part 1: Requirements for conformity assessment for structural components (CE)


replaces „Übereinstimmungsnachweis“ Ü

- Part 2: Technical requirements for the execution of steel structures


replaces DIN 18800 part 7

- Part 3: Technical requirements for the execution of aluminium structures

replaces DINV 4113 part 3

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Normative Regulations

steel constructions railway vehicles road vehicles


DIN 18800-7 DIN 6700 / EN 15085 no regulatory
requirement

ISO 3834, EN 1011, EN 287, ISO 14731, ISO 15609 ...

pressure tanks nuclear technology further areas of application


EN 13445 KTA-Regulations with and without
AD-Regulations regulatory requirement

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Normative Regulations

steel constructions railway vehicles road vehicles


DIN 18800-7 > EN 1090-2 DIN 6700 / EN 15085 no regulatory
requirement

ISO 3834, EN 1011, EN 287, ISO 14731, ISO 15609 ...

pressure tanks nuclear technology further areas of application


EN 13445 KTA-Regulations with and without
AD-Regulations regulatory requirement

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DIN 18800 part 7 EN 1090 part 2

weldment classes execution classes EXC


A–E 1–4
depend on depend on
- material - consequence class CC
- thickness of product - service categorie SC
- welding process - production categorie PC
- component
- loading

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EN 1090-2

Terms and definitions

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Consequence Classes CC

EN 1990 Annex B

CC1 = low CC2 = standard CC3 = high

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EN 1991-1-7
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Consequence Classes CC

Further examples für CC3


Suggestion for Austria, source: Internet

- Hospitals
- Kindergartens, schools
- Buildings with a capacity >1000 persons

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Service Categorie SC

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Production Categorie PC

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Execution Classes EXC

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Execution Classes EXC

EXC 1 EXC 2 EXC 3 EXC 4

Consequence Class Production Categorie Service Categorie


CC PC SC

- CC 1 – low - PC 1 < S355 - SC 1 – static

- CC 2 – standard - SC 2 – fatigue
- PC 2 - ≥ S355
- CC 3 – high - building site

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Execution Classes EXC

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welding supervisor
B = IWS S = IWT C = IWE

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Execution Classes EXC

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Execution Classes EXC

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welding supervisor IWS - application limits

standard steel structures CC2

DIN 18800 part 7 EN 1090 part 2

S235, S275 S235 - S355

t ≤ 22 mm t ≤ 25 mm

t ≤ 30 mm (endplates) t ≤ 50 mm (endplates)

span, height ≤ 20 m span, height Æ no limits

single-story 4 floors / 15 floors

MAG, MIG, WIG, E no limits

static actions static actions

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welding according to
qualified welding procedure specifications WPS

Qualification of the pWPS according to

tested welding previous standard pre-production welding


consumables welding welding welding test procedure
experience procedure specification

appl. part of

CE welding test

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welding according to
qualified welding procedure specifications WPS

welding test

CE

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Qualification of the WPS acc to ISO 15610

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Qualification of the WPS acc to ISO 15610

DIN 18800 part 7


Limits of application

MAG, MIG, WIG, E

S235 - S275 (1.1) (+S355)


Stainless steels (8.1)

thickness 3 - 40 mm

fillet welds a ≥ 3 mm

tube diameters > 25 mm

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Qualification of the WPS acc to ISO 15610

EN 1090 part 2
Limits of application

MAG, MIG, WIG, E

S235 - S275 (1.1) (+S355)


Stainless steels (8.1)

Thickness 3 - 40 mm

fillet welds a ≥ 3 mm

tube diameters > 25 mm

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Qualification of the WPS acc to ISO 15610

EN 1090 part 2
Limits of application

MAG, MIG, WIG, E


only EXC2 !
S235 - S275 (1.1) (+S355)
Stainless steels (8.1)
- changings for fatigue actions
Thickness 3 - 40 mm
- changings in CC3 (high)
fillet welds a ≥ 3 mm

- if welding supervisor IWS Æ


tube diameters similar
> 25 mm to DIN 18800-7

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supplementary non destructive testings

IWS

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EN 1090
Execution of steel structures and aluminium structures

-Part 1: Requirements for conformity assessment for structural components (CE)


replaces „Übereinstimmungsnachweis“ Ü

- Part 2: Technical requirements for the execution of steel structures


replaces DIN 18800 part 7

- Part 3: Technical requirements for the execution of aluminium structures

replaces DINV 4113 part 3

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The Construction Products Directive (CPD) shall guarantee
the free trade with and the unlimited use of construction
products in the single european market

CE - conformity assessment

EN 1090-1 Annex ZA

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Regulations for the CE-conformity assessment

conformity assessment procedure 2+

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Welding Certificate

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Quality control system

DIN 18800 part 7 EN 1090 Teil 2

conformity assessment (ÜH)


conformity assessment 2+
+
(Welding Certificate)
Certificate of manufacturers qualification

Initial Inspection Initial Inspection


+ +
Continous Inspection Continous Inspection

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Ex: Factory Building CC 2

- span 25 m
- max t = 16 mm
- end plates 40 mm
- S235 PC 1
- shop welding
- Static loading SC 1

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- max t = 16 mm
Ex: Factory Building
- end plates 40 mm
CC2, SC1, PC1, EXC2 - S235

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- max t = 16 mm
Ex: Factory Building
- end plates 40 mm
CC2, SC1, PC1, EXC2 - S235
Qualification of the WPS

CE

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Qualification of the WPS acc to ISO 15610

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supplementary non destructive testings

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Ex: soccer arena CC 3

- max t = 50 mm
- end plates 60 mm
- S355
PC 2
- site weldings
- Static loading SC 1

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Ex: soccer arena - max t = 50 mm
- Stirnplatten 60 mm
CC3, SC1, PC2, EXC3
- S355

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Ex: soccer arena CC3, SC1, PC2, EXC3

Qualifification of the WPS

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supplementary non destroying testings

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Ex: Bridges

railway bridge road bridge pedestrian bridge

EXC 4 CC 2 / 3 CC 2 / 3
SC 2 PC 1 / 2 SC 1 / 2 PC 1 / 2
EXC 3 / 4 EXC 2 / 3 / 4

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Summary

- EN 1090-2 replaces national regulations (DIN 18800 part 7)

- EN 1090-2 classifies Execution Classes EXC 1 – 4

- EN 1090-2 defines welding supervisors IWS / IWT / IWE with aplication limits

- EN 1090-2 defines supplementary non destructive testings

- EN 1090-2 defines test piece weldings

- EN 1090-1 defines regulations for the CE – conformity assessment

- EN 1090-1 requires a welding certificate

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