PERHITUNGAN PRODUKTIVITAS ALAT

PENAMBANGAN BATUBARA

A. PRODUKSTIVITAS FLEET (Qh)

= 3600 / [(Tq/(Bc x K x ld)) x tc + tsp] x Tq x E / bd

Qh = Produktivitas Fleet (bcm/hour)
Tq = Kapasitas truck (ton)
Bc = Kapasitas bucket (m3)
K = Bucket fill factor
ld = Berat isi lepas - loose density (ton/m3)
tc = Waktu edar alat muat (sec)
tsp = Waktu spot perunit (sec)
E = Time utilization (good 0.83; average 0.75; rather poor 0.67; poor 0.58)
bd = Berat isi alami - bank density (ton/m3)

KOMPOSISI FLEET Material Tq Bc K ld tc tsp

EX2500 - EH1700 waste 90 1.8 0.95 1.60 29 10
PC1250 - BMA40D waste 36 6.7 0.95 1.60 24 10
PC750 - BMA40D waste 36 4.0 0.95 1.60 20 10
PC750 - CWB520 waste 16 4.0 0.95 1.48 20 10
PC400 - CWB520 waste 16 1.8 0.95 1.60 18 10
PC1250 - FM12 coal 26 6.7 0.90 0.90 24 20
PC750 - FM12 coal 26 4.0 0.90 0.90 20 20
PC750 - CWB520 coal 16 4.0 0.90 1.00 20 20
PC400 - CWB520 coal 16 1.8 0.90 0.90 18 20

B. CYCLE TIME & JUMLAH "HAULER" PER FLEET

1. Waktu Muat - tT (sec)

= ROUND((Tq/(Bc x K x ld)) x tc,0)
KOMPOSISI FLEET Material Tq Bc K ld
EX2500 - EH1700 waste 90 1.8 0.95 1.60
PC1250 - BMA40D waste 36 6.7 0.95 1.60
PC750 - BMA40D waste 36 4.0 0.95 1.60
PC750 - CWB520 waste 16 4.0 0.95 1.48
PC400 - CWB520 waste 16 1.8 0.95 1.60
PC1250 - FM12 coal 26 6.7 0.90 0.90
PC750 - FM12 coal 26 4.0 0.90 0.90
PC750 - CWB520 coal 16 4.0 0.90 1.00
PC400 - CWB520 coal 16 1.8 0.90 0.90

2. Waktu Transport Isi & Kosong - tL & tE (min)

a. Grid scenario
0% 6% -3%
6%
 IV = 0.2L III = 0.2L II = 0.2L I = 0.4L
L

b. Rolling resistance 5% (Poorly maintaine, not wetted, sinks under weight of vehicle)

c. Total Resistance
Sec I Sec II Sec III Sec IV
Load 11% 2% 11% 5%
Empty -1% 8% -1% 5%

d. Kecepatan Maksimum (Km/hour)

Description See I Sec II Sec III Sec IV
Load EH1700 13.21 60.00 13.21 28.69
BMA40D 12.66 58.60 12.66 27.20
CWB520 17.99 60.00 17.99 40.33
FM12 14.02 60.00 14.02 32.85
Empty EH1700 60.00 18.07 60.00 28.69
BMA40D 58.60 17.24 58.60 27.20
CWB520 60.00 24.93 60.00 40.33
FM12 60.00 19.77 60.00 32.85

e. Faktor Kecepatan Rata-Rata

0.2L 0.4L
Material Jarak
Std Start Running Std Start Running
1000 0.59 0.75 0.66 0.79
Space I 1250 0.62 0.77 0.69 0.81
s/d 1500 0.63 0.78 0.71 0.82
Space IV 1750 0.65 0.79 0.72 0.83
2000 0.66 0.79 0.74 0.84

f. Waktu Transport Isi & Transport Kosong

Distance HE1700 BMA40D CWB520 FM12 CWB520
Spc I-IV Waste Waste Waste Coal Coal
(km) (min) (min) (min) (min) (min)
1000 7.12 7.43 5.46 6.65 5.46
1250 8.67 9.04 6.66 8.11 6.66
1500 10.19 10.63 7.83 9.53 7.83
1750 11.69 12.20 8.98 10.93 8.98
2000 13.17 13.74 10.12 12.31 10.12
*) Jarak angkut total 5 km pada berbagai skenario jarak space I s/d IV

3. Waktu Dumping - tD = 1.15 min

(favorable 0.5-0.7; average 1.0-1.3; unfavorable 1.5-2.0)

4. Waktu Positioning - tP = 0.30 min

(favorable 0.1-0.2; average 0.25-0.35; unfavorable 0.4-0.5)

5. Total Waktu - t
 Distance Space I-IV
Fleet Material
1000 1250 1500 1750 2000
EX2500 - EH1700 Waste 24.52 26.07 27.59 29.09 30.57
PC1250 - BMA40D Waste 10.48 12.09 13.68 15.25 16.79
PC750 - BMA40D Waste 10.88 12.49 14.08 15.65 17.19
PC750 - CWB520 Waste 7.91 9.11 10.28 11.43 12.57
PC400 - CWB520 Waste 8.71 9.91 11.08 12.23 13.37
PC1250 - FM12 Coal 10.10 11.56 12.98 14.38 15.76
PC750 - FM12 Coal 11.10 12.56 13.98 15.38 16.76
PC750 - CWB520 Coal 8.58 9.78 10.95 12.10 13.24
PC400 - CWB520 Coal 10.21 11.41 12.58 13.73 14.87

6. Jumlah Hauler per Fleet

= roundup [Qh / (Tq : bd x 60 : t)]

Distance Space I-IV

Fleet Material
1000 1250 1500 1750 2000
EX2500 - EH1700 Waste 1 1 1 1 1
PC1250 - BMA40D Waste 5 6 6 7 8
PC750 - BMA40D Waste 4 4 5 6 6
PC750 - CWB520 Waste 5 6 7 8 8
PC400 - CWB520 Waste 3 4 4 5 5
PC1250 - FM12 Coal 3 4 4 5 5
PC750 - FM12 Coal 3 3 3 4 4
PC750 - CWB520 Coal 4 4 5 5 5
PC400 - CWB520 Coal 2 2 3 3 3

C. PRODUKTIVITAS DORONG, GARU & LANDCLEARING

1. Produktivitas Dorong / Spreading

= (produksi standar*) x (blade factor) x (job efficiency) x (grade factor)
CATATAN :
> Produksi standar adalah sesuai dengan spesiifikasi alat dan jarak dorong
> Blade factor (easy 0.9-1.1; average 0.7-0.9; rather difficult 0.6-0.7; difficult 0.4-0.6)
> Job efficiency (good 0.83; average 0.75; rather poor 0.67; poor 0.58)
> Grade factor (-1.3333*kemiringan + 1)

a. Produksi Standar - pd berbagai skenario jarak dorong

Jarak Dorong (m)
Type Alat
30 35 40 45 50
D85ESS 459 407 366 333 307
D155A 703 618 553 501 459
D375A 1076 953 858 782 720

b. Produktivitas Dorong - pada kondisi average (lcm/jam)

Grade Type Alat Jarak Dorong (m)
(%) 30 35 40 45 50
D85ESS 257 228 205 187 172
5% D155A 394 346 310 281 257
 D375A 603 534 480 438 403
D85ESS 239 211 190 173 160
10% D155A 366 322 288 261 239
D375A 559 496 446 407 374
D85ESS 220 195 176 160 147
15% D155A 338 297 266 241 220
D375A 516 457 412 375 346
D85ESS 202 179 161 147 135
20% D155A 309 272 243 221 202
D375A 473 419 378 344 317

2. Produktivitas Garu
= (produksi standar*) x (job efficiency)
CATATAN :
> Produksi standar adalah sesuai dengan spesiifikasi alat dan kekerasan material
> Job efficiency (good 0.75; average 0.58; rather poor 0.50; poor 0.40)

a. Produksi Standar - pd berbagai skenario kekerasan material

Seismic Wave Velocity (m/s)
Type Alat
500 750 1000 1250 1500 1750
D155 705 520 388 286 203 133
D375 1383 1059 828 650 504 380

b. Produktivitas Garu - pada kondisi average

Seismic Wave Velocity (m/s)
Type Alat
500 750 1000 1250 1500 1750
D155 409 301 225 166 118 77
D375 802 614 480 377 292 221

3. Produktivitas Kombinasi Garu - Dorong

= (Dozing x Ripping) / (Dozing + Ripping)

Produktivitas Garu-Dorong pada grid 5%, berbagai jarak dorong & kekerasan materia
Jarak Seismic Wave Velocity (m/s)
Type Alat
Dorong 500 750 1000 1250 1500 1750
30 D155 178 154 131 109 86 62
meter D375 301 270 241 211 182 151
40 D155 154 136 118 99 80 59
meter D375 260 236 214 190 166 140
50 D155 137 122 108 92 75 56
meter D375 230 211 193 174 153 131

4. Produktivitas Landclearing (underbrushing-rootpulling-pilling)

a. Underbrushing
= (Lebar blade - 0.6) x kecepatan x 1000 x job efficiency
> Kecepatan (daerah terbuka 10 km/jam; daerah hutan jarang 7 km/jam; daerah hutan sedang 5 km/jam;
daerah hutan rapat 2 km/jam)
> Job efficiency (good 0.83; average 0.75; rather poor 0.67; poor 0.58)
 Produktivitas Underbrushing (ha/jam)
Blade Speed Produc Produc
Type Alat Job Eff.
(m) (km/jam) tivity tivity
D85ESS 3.6 7 0.83 17430 1.74
D155A 4.1 7 0.83 20335 2.03
D375A 4.6 7 0.83 23240 2.32

b. Rootpulling
= (60 x Job Efficiency) / (Kepadatan Hutan x Waktu Bongkar per Batang )
> Kepadatan Hutan (jumlah pohon dengan diameter lebih dari 30 cm dalam 1 hektar)
> Waktu bongkar secara umum 10 ~ 15 menit per batang termasuk waktu transport & persiapan atau
tidak lebih dari 10 menit tanpa waktu trnasport & persiapan.
> Job efficiency (good 0.83; average 0.75; rather poor 0.67; poor 0.58)

Produktivitas Root Pulling (ha2/jam)

Kpdtan T bgkr Produc
Type Alat Job Eff.
(btg/ha) (min) tivity
D85ESS 25 7 0.75 0.257
D155A 25 5 0.75 0.360
D375A 25 3 0.75 0.600

c. Pilling
= (60 x Job Efficiency) / (Kepadatan Hutan x Waktu Pilling per Batang)
> Kepadatan Hutan (jumlah pohon dengan diameter lebih dari 30 cm dalam 1 hektar)
> Waktu Pilling secara umum 30 ~ 45 menit per batang termasuk waktu transport & persiapan atau
10 ~ 15 menit per batang tanpa waktu transport & persiapan
> Job efficiency (good 0.83; average 0.75; rather poor 0.67; poor 0.58)

Produktivitas Pilling (ha/jam)

Kpdtan T Pilling Produc
Type Alat Job Eff.
(btg/ha) (min) tivity
D85ESS 25 15 0.75 0.120
D155A 25 13 0.75 0.138
D375A 25 10 0.75 0.180

d. Kombinasi (under brushing - root pulling - pilling)

= (under brushing x root pulling x pilling) / (under burshing + root pulling + pilling)

Produktivitas Kombinasi (ha/jam)

Type Alat Produktivitas
D85ESS 0.025
D155A 0.040
D375A 0.081

D. PRODUKTIVITAS ALAT MOTORGRADER

= V x (Le-Lo) x 1000 x E
 V = Kecepatan (rawatan jalan 2 ~ 6 km/jam; fielg grading 1.4 ~ 4 km/jam)
Le = Lebar effektive (panjang blade x sin(60deg))
Lo = Lebar overlaping (0.3 m)
E = Job efficiency (rawatan jalan 0.8; field grading 0.6)

Produktivitas Motorgrader (m2/jam)

Type L Blade V Produc Rounded
Activity E
Alat (m) (km/jam) tivity (m2/jam)
Rawatan GD705 4.3 4.00 0.80 10957 10900
Jalan GD825 4.9 4.00 0.80 12619 12600
Field GD705 4.3 2.70 0.60 5547 5500
Grading GD825 4.9 2.70 0.60 6389 6300
GD705 4.3 3.00 0.70 7190 7100
Combine
GD825 4.9 3.00 0.70 8281 8200

E. PRODUKTIVITAS VIBRO COMPACTOR

= (V x W x H x 1000 x E) / N

V = Kecepatan (1.5 km/jam)

W = Lebar roller effektive (lebar roller - 0.2)
H = Ketebalan pemadatan per layer (0.2 ~ 0.5 m)
E = Job efficiency (good 0.8; average 0.7; rather poor 0.6; poor 0.5)
N = Jumlah lintasan pemadatan (4 kali)

Produktivitas Vibro Compactor (lcm/jam)

Lebar W V H N Produk
Type E
Roller (m) (km/jam) (m) (kali) tivitas
JV40 1.30 1.10 1.50 0.40 0.7 4 116
JV100 2.20 2.00 1.50 0.40 0.7 4 210
 (bcm/jam)
E bd Qh 95% Qh FLEET Material
0.75 2.00 126 120 EX2500 - EH1700 waste
0.75 2.00 512 486 PC1250 - BMA40D waste
0.75 2.00 380 361 PC750 - BMA40D waste
0.75 2.00 322 306 PC750 - CWB520 waste
0.75 2.00 188 178 PC400 - CWB520 waste
0.75 1.30 400 380 PC1250 - FM12 coal
0.75 1.30 300 285 PC750 - FM12 coal
0.75 1.30 305 290 PC750 - CWB520 coal
0.75 1.30 152 145 PC400 - CWB520 coal

FLEET Material
tc tT (sec) tT (min)
29 957 15.95 EX2500 - EH1700 waste
24 96 1.60 PC1250 - BMA40D waste
20 120 2.00 PC750 - BMA40D waste
20 60 1.00 PC750 - CWB520 waste
18 108 1.80 PC400 - CWB520 waste
24 120 2.00 PC1250 - FM12 coal
20 180 3.00 PC750 - FM12 coal
20 100 1.67 PC750 - CWB520 coal
18 198 3.30 PC400 - CWB520 coal
 Grid Resistance
Rolling Resistance
Total Resistance - Load
Total Resistance - Empty
EH1700
Kecepatan Maks BMA40D
(Load) CWB520
FM12
EH1700
Kecepatan Maks BMA40D
(Empty) CWB520
FM12

(min)
s/d V
Fleet Material
6000
Cycle Time (min)
EX2500 - EH1700 Waste
PC1250 - BMA40D Waste
PC750 - BMA40D Waste
PC750 - CWB520 Waste
22.62 PC400 - CWB520 Waste
23.62 PC1250 - FM12 Coal
20.10 PC750 - FM12 Coal
21.73 PC750 - CWB520 Coal
PC400 - CWB520 Coal
Jumlah Dump Truck (unit)
EX2500 - EH1700 Waste
(unit) PC1250 - BMA40D Waste
s/d V PC750 - BMA40D Waste
6000 PC750 - CWB520 Waste
PC400 - CWB520 Waste
PC1250 - FM12 Coal
PC750 - FM12 Coal
PC750 - CWB520 Coal
PC400 - CWB520 Coal
8
6
8
4
)
2000
72
273

(bcm/jam)
)
2000
42
158

(bcm/jam)
)
2000
37
119
36
112
35
106

ah hutan sedang 5 km/jam;

nsport & persiapan atau

port & persiapan atau

Tq Bc K ld tc tsp E bd Qh 95% Qh
90 14.0 0.95 1.60 29 10 0.75 2.00 914 868
36 6.7 0.95 1.60 24 10 0.75 2.00 512 486
36 4.0 0.95 1.60 20 10 0.75 2.00 380 361
16 4.0 0.95 1.48 20 10 0.75 2.00 322 306
16 1.8 0.95 1.60 18 10 0.75 2.00 188 178
26 6.7 0.90 0.90 24 20 0.75 1.30 400 380
26 4.0 0.90 0.90 20 20 0.75 1.30 300 285
16 4.0 0.90 1.00 20 20 0.75 1.30 305 290
16 1.8 0.90 0.90 18 20 0.75 1.30 152 145

W. Muat "Tn"
Tq Bc K ld tc
(sec) (min)
90 1.8 0.95 1.60 29 957 15.95
36 6.7 0.95 1.60 24 96 1.60
36 4.0 0.95 1.60 20 120 2.00
16 4.0 0.95 1.48 20 60 1.00
16 1.8 0.95 1.60 18 108 1.80
26 6.7 0.90 0.90 24 120 2.00
26 4.0 0.90 0.90 20 180 3.00
16 4.0 0.90 1.00 20 100 1.67
16 1.8 0.90 0.90 18 198 3.30
 SECTION
I II III IV
6% -3% 6% 0%
5% 5% 5% 5%
11% 2% 11% 5%
-1% 8% -1% 5%
13.21 60.00 13.21 28.69
12.66 58.60 12.66 27.20
17.99 60.00 17.99 40.33
14.02 60.00 14.02 32.85
60.00 18.07 60.00 28.69
58.60 17.24 58.60 27.20
60.00 24.93 60.00 40.33
60.00 19.77 60.00 32.85
 Distance Section I-IV s/d V
1000 1250 1500 1750 2000 6000

24.52 26.07 27.59 29.09 30.57

10.48 12.09 13.68 15.25 16.79
10.88 12.49 14.08 15.65 17.19
7.91 9.11 10.28 11.43 12.57
8.71 9.91 11.08 12.23 13.37
10.10 11.56 12.98 14.38 15.76 22.62
11.10 12.56 13.98 15.38 16.76 23.62
8.58 9.78 10.95 12.10 13.24 20.10
10.21 11.41 12.58 13.73 14.87 21.73

1 1 1 1 1
5 6 6 7 8
4 4 5 6 6
5 6 7 8 8
3 4 4 5 5
3 4 4 5 5 8
3 3 3 4 4 6
4 4 5 5 5 8
2 2 3 3 3 4