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ABB UniGear MV Switchgears PDF
ABB UniGear MV Switchgears PDF
ABB MV switchgears
Unigear ZS1 - air insulated
switchgear for 12-17,5 and 24kV
© ABB Group
September 24, 2009 | Slide 1
Unigear ZS1 – the basic description
The switchgear solution
horizontal communication
integrated station via IEC61850-8-1
automation COM600 withdrawable design
© ABB Group
September 24, 2009 | Slide 4
Unigear ZS1 – the basic description
Design of a typical functional unit
LSC2B-PM
Metal enclosed, standard class
IP3XD* or IP4X
Internal metallic partitioning IP2X
Cable compartment –
interlock-controlled access
(can be combined also with
Circuit breaker compartment – procedure-based access)
interlock-controlled access
(can be combined also with
procedure-based access)
© ABB Group
September 24, 2009 | Slide 5
Unigear ZS1 – the basic description
Safety first
© ABB Group
September 24, 2009 | Slide 7
Unigear ZS1 – the basic description
Designed and type tested as per IEC standards
© ABB Group
September 24, 2009 | Slide 8
Service continuity ...
© ABB Group
September 24, 2009 | Slide 9
Unigear ZS1 – the basic description
Service continuity
© ABB Group
September 24, 2009 | Slide 10
Unigear ZS1 – the basic description
The categories for Loss of service continuity
LSC2B - PM
Segregated switchgear units
(except for the main busbar)
The unit can be disconnected
from the main busbar (LSC-2A)
The unit can be also
disconnected from its cable
compartment (LSC-2B)
© ABB Group
September 24, 2009 | Slide 11
Internal arc classified ...
© ABB Group
September 24, 2009 | Slide 12
Unigear ZS1- safety aspects
Internal arc withstand capability
© ABB Group
September 24, 2009 | Slide 13
Unigear ZS1- safety aspects
Internal arc classification – IEC62271-200
© ABB Group
September 24, 2009 | Slide 14
Unigear ZS1- safety aspects
Arc time duration – influence on the damage level
© ABB Group
September 24, 2009 | Slide 15
Unigear ZS1- safety aspects
Accessibility class IAC AFLR
Pressure
release flaps
© ABB Group
September 24, 2009 | Slide 16
Unigear ZS1- safety aspects
Gas exhaust protection covers
© ABB Group
September 24, 2009 | Slide 17
Unigear ZS1- safety aspects
Gas exhaust protection covers - channels
© ABB Group
September 24, 2009 | Slide 18
Unigear ZS1- safety aspects
Gas exhaust protection covers – top chimneys
© ABB Group
September 24, 2009 | Slide 19
Unigear ZS1- safety aspects
Detectors for rapid fault clearance – pressure switches
Basic level:
auxiliary switches on the
Option: pressure release flaps
Application of
overpressure sensors Arc detection within 100ms plus
inside the panels direct CB trip (40-60ms)
© ABB Group
September 24, 2009 | Slide 20
Unigear ZS1- safety aspects
Detectors for rapid fault clearance – optic sensors
Advanced level:
arc-protection set REA with
optic sensors and relay unit
© ABB Group
September 24, 2009 | Slide 21
Unigear ZS1- safety aspects
Internal arc caused by dangerous operations
Mechanical interlocks:
© ABB Group
September 24, 2009 | Slide 22
Unigear ZS1
production portfolio overview
© ABB Group
September 24, 2009 | Slide 23
Unigear ZS1
The production portfolio overview
© ABB Group
September 24, 2009 | Slide 24
Unigear ZS1
MV AIS 12-17,5kV and 24kV
© ABB Group
September 24, 2009 | Slide 25
Back to wall installation
Maintenance and
service operations
performed from the front
Front access to all the
compartments
(apparatus, busbars,
cables)
Comfortable front cables
access.
© ABB Group
September 24, 2009 | Slide 26
UniGear switchgear fixed on the skid
© ABB Group
September 24, 2009 | Slide 27
Unigear ZS1
Technical parameters
© ABB Group
September 24, 2009 | Slide 28
UniGear ZS1 - Single busbar system
© ABB Group
September 24, 2009 | Slide 29
Unigear ZS1
Standard units SBB – Incomer, Outgoing
© ABB Group
September 24, 2009 | Slide 30
Unigear ZS1
Deep units SBB – Incomer, Outgoing
© ABB Group
September 24, 2009 | Slide 33
UniGear Double level system
© ABB Group
September 24, 2009 | Slide 35
UniGear ZS1 double level / double level duplex
Electrical characteristics
Rated voltage [kV] 7,2 12 17,5
Test voltage (50-60 Hz/1 min) [kV] 20 28 38
Impulse withstand voltage [kV] 60 75 95
Rated frequency [Hz] 50-60 50-60 50-60
Rated short-time withstand current [kA 3s] Up to 50 50 40
Peak withstand current [kA] Up to 125 125 100
Internal arc withstand current [kA 0,5s] Up to 50 50 -
[kA 1s] Up to 40 40 40
Rated current of the main busbars [A] Up to 1600 1600 1600
Rated current branch connection [A] 630 630 630
1000 1000 1000
1250 1250 1250
1600 1600 1600
© ABB Group
September 24, 2009 | Slide 36
UniGear ZS1 double level
© ABB Group
September 24, 2009 | Slide 37
UniGear ZS1 double level
Section view
Gas duct
Cables
compartment
Busbar
compartment
Auxiliary
compartment
Apparatus
compartment
© ABB Group
September 24, 2009 | Slide 38
UniGear ZS1 double level / double level duplex
L L L L
R R R R
L L L L L L L L L L L L
R R R R R R R R R R R R
Outgoing Outgoing Metering unit Incoming Bus tie Bus riser Incoming Metering unit Outgoing Outgoing
feeders feeders with feeder feeder feeders with feeders
with circuit contactors contactors with circuit
breakers Outgoing Outgoing breakers
feeder feeder
© ABB Group
September 24, 2009 | Slide 39
Unigear ZS1
The main components used in SBB and DBB units
© ABB Group
September 24, 2009 | Slide 45
The main components of Unigear ZS1
Apparatus – circuit breakers 12-17,5 and 24kV
© ABB Group
September 24, 2009 | Slide 46
The main components of Unigear ZS1
Apparatus – vacuum contactors 7,2 and 12kV
© ABB Group
September 24, 2009 | Slide 47
The main components of Unigear ZS1
Measurement – Current transformers
© ABB Group
September 24, 2009 | Slide 51
The main components of Unigear ZS1
Measurement – Electronic transformers (sensors)
© ABB Group
September 24, 2009 | Slide 52
The main components of Unigear ZS1
Measurement – Electronic transformers (sensors)
Transformer Sensor
180 462 154
Customers
benefit
18 308
33 283 3 4 33%
15
234 Cost
Connection Connection saving
Adaptation Adaptation
to REF to REF
© ABB Group
September 24, 2009 | Slide 53
The main components of Unigear ZS1
Protection relays and IEDs
REF 542+
Suitable for switchgear with
single busbar, double busbar
and duplex systems;
feeder, transformer and
motor protection
REX 521
Suitable for single busbar
switchgear, incoming/out-
going or motor feeder
© ABB Group
September 24, 2009 | Slide 56
The main components of Unigear ZS1
Protection relays and IEDs
COM 600
Station automation device,
all-in-one communication
gateway and user interface
for utility and industrial
distribution substations
© ABB Group
September 24, 2009 | Slide 57
The main components of Unigear ZS1
Surge arrestors
© ABB Group
September 24, 2009 | Slide 59
The main components of Unigear ZS1
Cable termination kits
© ABB Group
September 24, 2009 | Slide 60
Unigear 550
MV AIS 12-17,5kV
© ABB Group
September 24, 2009 | Slide 61
Unigear 550
Basic information
© ABB Group
September 24, 2009 | Slide 62
Unigear 550
Technical parameters
© ABB Group
September 24, 2009 | Slide 63
Unigear 550
Standard units SBB – Incomer, Outgoing, BT, M
© ABB Group
September 24, 2009 | Slide 64
Switchgear units produced by other ABB factories
Unigear ZVC - slim MCC up to 7,2kV
External signals
Flexibility - programming is
independent of wiring
© ABB Group
September 24, 2009 | Slide 80
Unigear ZS1 – interbay and upstream communication
Step 2: Integrated station automation COM600
© ABB Group
September 24, 2009 | Slide 82
Switchgear healthy monitoring
systems
© ABB Group
September 24, 2009 | Slide 85
Unigear ZS1 – switchgear healthy monitoring systems
Continuous overheating supervision – Sensycal
© ABB Group
September 24, 2009 | Slide 86
Unigear ZS1 – switchgear healthy monitoring systems
Provision for periodic thermal inspection via IR camera
© ABB Group
September 24, 2009 | Slide 87
Unigear ZS1 in switchgear rows
Busbar bridges
© ABB Group
September 24, 2009 | Slide 88
Busbar bridges for Unigear ZS1
Principles of usage
© ABB Group
September 24, 2009 | Slide 89
Busbar bridges for Unigear ZS1
Interconnection with bus coupling or as a direct
© ABB Group
September 24, 2009 | Slide 90
Busbar bridges for Unigear ZS1
Electrical parameters
Busbar duct type A B
Rated voltage kV 12 17.5 24
Rated power frequency withstand voltage kV 28 38 50
Rated lighting impulse withstand voltage kV 75 95 125
Panel width 650mm
Rated current of busbars A 1250 --
1)
Rated dynamic current kA 80 --
1)
Rated short-time withstand current 3 s kA 31.5 --
Panel width 800mm
2)
Rated current of busbars A 1250/2500/3150/4000 1250
1)
Rated dynamic current kA 80/125 80/100 63
1)
Rated short-time withstand current 3 s kA 31.5/50 31.5/40 25
Panel width 1000mm
2)
Rated current of busbars A 1250/2500/3150/4000 1250/2500
1)
Rated dynamic current kA 80/125 80/100 63
1)
Rated short-time withstand current 3 s kA 31.5/50 31.5/40 25
1. For the rated dynamic and short time current, the particular busbar ducts are designed
in compliance with design rules for Unigear ZS1 panels of the same parameters
© ABB Group
September 24, 2009 | Slide 91
Busbar bridges for Unigear ZS1
Standardized and customized ducts
Classification (internal):
Standardized (modular) busbar ducts for applications
front-to-front with an aisle width from 1800 to 3000mm
Customized, design-to-order for a particular project:
Side-by-side, Back-to-back, special arrangements...
© ABB Group
September 24, 2009 | Slide 92
Busbar bridges for Unigear ZS1
Modular concept for the standardized ducts
© ABB Group
September 24, 2009 | Slide 93
Busbar bridges for Unigear ZS1
Construction of the standardized ducts
© ABB Group
September 24, 2009 | Slide 94
Busbar bridges for Unigear ZS1
The aisle width
© ABB Group
September 24, 2009 | Slide 95
Unigear ZS1 as a switchgear
pre-assembled on frame
© ABB Group
September 24, 2009 | Slide 98
Unigear ZS1 as a switchgear on frame
Switchgear panels supplied in pre-assembled blocks
© ABB Group
September 24, 2009 | Slide 99
© ABB Group
September 24, 2009 | Slide 100