INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FAILURE SIGNS AND DIAGNOSIS FOR REUSE . . . . . . . . . . . 2

• Inspection points for parts reuse diagnosis
• Standards for failure determination
• Standards for reuse of turbocharger parts
• Failure signs and diagnosis for reuse

TYPICAL EXAMPLES OF FAILURES . . . . . . . . . . . . . . . . . . . 24

• Causes and mechanisms of failures caused by poor
lubrication
• Causes and mechanisms of failures caused by deteriorated
lubricating oil
• Causes and mechanisms of failures caused by foreign
matter in the air intake system
• Causes and mechanisms of failures caused by foreign
matter in the exhaust system
• Causes and mechanisms of failures caused by an excessive
rise in the exhaust temperature

CONSTRUCTION AND FUNCTION . . . . . . . . . . . . . . . . . . . . . 34

• Construction
• Function

FAILURES AND THEIR CAUSES . . . . . . . . . . . . . . . . . . . . . . 37

• Lubricating oil
• Operation
• Intake air (foreign matter, dust)
• Excessively high exhaust temperature
• Unsatisfactory installation

INTERNAL OIL LEAKAGE OF TURBOCHARGER

AND ITS CAUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . 44
FORM NO. SEBG4080 Printed in Japan