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PROGRAMLAMA REHBERI
PU
MA
450
EGITIM
G-KODLARI
STANDART G OZEL
GRUP ACIKLAMA
KODU G KODU
Not) 1. # isaretli G kodlari, makina ilk acildiginda aktif olan G kodlarini gosterir
(Modal) Kalici G kodlari
2. Genellikle tornalarda standart G kodlari kullanilir, fakat parametre ayarlarina gore ozel G kodlarini da
secmek mumkundur.
2
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M25 TALAS KONVEYORU KAPALI OPSIYON M65 ANA FENER MILINI DURDUR VE SOGUTMA SUYU KAPA
M30 PROGRAM SONU VE GERI SARMA M66 ANA AYNA DUSUK BASINCTA SIKMA OPSIYON
M31 KENETLENME IPTALI (FENER MILI VE PUNTA) M67 ANA AYNA YUKSEK BASINCTA SIKMA OPSIYON
M32 KENETLENME IPTALI (ARA YATAK) 3 EKSEN M68 ANA AYNA SIKMA
M33 DONER TAKIM FENER MILI DONDURME,CW 3 EKSEN M69 ANA AYNA ACMA
M34 DONERTAKIMFENERMILIDONDURME,CCW M70 PUNTA PINOLU DUSUK BASINCTA ILERI OPSIYON
M35 DONER TAKIM FENER MILI DURDURMA M74 HATA ALGILAMA ACIK
M38 OPSIYON M75 HATA ALGILAMA KAPALI
3
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M76 PAH KIRMA ACIK M131 KENETLENME IPTALI (IKINCI FENER MILI)
M77 PAH KIRMA KAPALI M163 IKINCI FENER MILI SAAT YONU DONDURME VE SOGUTMA SUYU ACIK
M78 PUNTAPINOLUILERI M164 IKINCI FENER MILI SAAT YONU TERSI DONDURME VE SOGUTMA SUYU ACIK
M79 PUNTAPINOLUGERI M165 IKINCI FENER MILI DURDURMA VE SOGUTMA SUYU KAPALI
M85 TARET SAATIN TERSI YONDE DONUS M204 SAAT YONU TERSINE DONEREK SENKRONIZASYON KOMUTU
M86 TORK KONTROLU AKTIF DEGIL B EKSENI M205 SENKRONIZASYON DONUSU DURDURMA
M87 TORK KONTROLU AKTIF B EKSENI M206 FENER MILI SENKRONIZASYONUNDAN AYRILMA
4
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Not) 1. M00 : Bu komutla, ana fener mili, kesme sivisi, motorlar, program okumasi durur ve
devam etmez.
M01 : Bu M komutu da M00 ile ayni olmakla birlikte, kontrol paneli uzerindeki istege bagli program
durdurma butonu acik konumda ise aktiftir.
Istege bagli program durdurma butonu aktif degilse, bu M kodu ihmal edilebilir
M02 : Ana program sonunu gosterir.
M30 : M02 ile ayni gorevi yapar. Farkli olarak, bu kodu gordugunde programin ilk satirina doner
ve bekler.
3. Alternatif akim servo motorunun karakteristik etkisinden dolayi islenen malzemenin kenarlari
dairesel hale gelir. Bunu engellemek icin M74 ve M75 komutlari kullanilir.
4. M76, M77
Bu komutlar G92 dis acma komutu kullanildiginda aktifitir, Dis cekerken acili sekilde keserek
uzaklasmayi acip, kapamak icin kullanilir.
5
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N G X Z F S T M :
Satir Hazirlik Pozisyonlama Ilerleme Fener Mili Takim Yardimci Satir Sonu
Numarasi fonksiyonu fonksiyonu fonksiyonu devir fonksiyonu fonksiyon
fonksiyonu
6
EGITIM
Simge Anlami
T fonksiyonu, takim numaralari ve takim telafileri icin dizayn edilmistir.
T fonksiyonu, 4 rakamli bir takim secme kodudur.
T 0 2 0 2
Takim telafi numarasi
Takim numarasi
7
EGITIM
G00(Bosta hizli pozisyonlama)
G00
-Z +Z
Ø25
-X
8
EGITIM
G01
G01(Dogrusal kesme pozisyonlamasi)
Bu G kodu ile yazilan komutlarda eksenler belirtilen F ilerlemesinde hareket eder.
+X
G01
-Z +Z
Ø25
30
-X
9
EGITIM
OTMATIK PAH KIRMA “C” VE RADIUS “R” (Opsiyon)
+X
C
+r
+i
A
B
-i Komut yolu Z→X : Komut baslangic noktasi
-r
C' G01 Z(w) B C ( ¡ i) : B : Komut bitis noktasi
-X G01 Z(w) B C ( ¡ r) :CC’ : Komutun calisma noktasi
A
-r +r
Komut yolu X →Z :
-Z +Z G01 X(u) B C ( ¡ k)
C' B C
-K +K G01 X(u) B R ( ¡ r)
Not) (1) G01 komutu bir eksene uygulandiktan sonra, bir sonraki komut satiri dikey yonde olacak
sekilde verilmelidir.
(2) Eger bir sonraki komut satiri artimsal olarak verilmis ise, bu artimsal deger B notasina gore
verilmelidir.
(3) Asagidaki durumlarda,hata olusur. (G01 Modu)
– Ayni zamanda I, K, R parametrelerinden biri ve X, Z kullanildiginda.
– Ayni satirda I, K, R parametrelerinden ikisi kullanildiginda.
– X ve I ya da Z ve K kullanildiginda.
– Hareket mesafesi bir sonraki komuttan daha kisa ise.
(4) Tek satirlik bir komutun calismasi sirasinda, komut C noktasinda sona erer.
Ornek)
X
C3 N1 G01 Z30.0 R6.0 F0.2 :
N3
N2 N2 X100.0 K-3.0 :
6
R
N1
N3 Z0 :
Ø100
Z
Ø40
80
10
EGITIM
G01 PROGRAM
Ornek1)
Ø100
Ø80
50 30 15
O0001 :
N10 G50 S1500 T0100 M42 : N20 G50 S2000 T0300 :
G96 S180 M03 : G96 S200 M03 :
G00 X100.5 Z5.0 T0101 M08 : G00 X85.0 Z5.0 T0303 M08 :
G01 Z-95.0 F0.25 : Z0 :
G00 U2.0 Z0.5 : G01 X-1.6 F0.2 :
G01 X-1.6 F0.2 : G00 X80.0 Z3.0 :
G00 X95.0 W1.0 : G42 Z1.0 :
G01 Z-37.3 F0.25 : G01 Z-15.0 F0.18 :
X100.0 Z-45.5 : X100.0 Z-45.0 :
G00 Z1.0 : Z-95.0 :
X90.0 : G40 U2.0 W1.0
G01 Z-29.8 : G00 X200.0 Z200.0 M09 T0300 :
X95.0 Z-37.3 : M30 :
G00 Z1.0 :
X85.0 : G50 : Fener mili max donus hizi ayarlama
G01 Z-22.3 : komutu
X90.0 Z-29.8 : G96 : Sabit yuzey hizi kontrolu komutu
G00 Z1.0 : G40 : Takim uc yaricapi telafisi iptali
X80.5 : G42 : Saga takim uc yaricapi telafisi
G01 Z-15.55 :
X85.0 Z-22.3 :
G00 X200.0 Z200.0 M09 T0100 :
M01 :
11
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G01 PROGRAM
Ornek 2)
C1
C1
Ø60
Ø70
Ø50
45 25 30
100
12
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G02 G03
X I (X)
Z K(Z)
P0
P2
X
G02 I
P1
K
Z
G03
P1
P0 -I
-K
Z
13
EGITIM
G02, G03(Dairesel interpolasyon)
Her eksen belirtilen hizda dairesel hareket yaparak belirtilen koordinata gider.
Aciklama
Conditions Komut
Z
Ø30
G01 X50.0 :
Z0 :
14
EGITIM
Note) (1) I ya da K eger 0 ise yazilmayabilir.
(2) G02 I_: bir daire yapar.
(3) 180 dereceden kucuk yaylar icin R yaricap degerinin + alinmasi tavsiye edilir
P2 P2
r r
P1 P1
15
EGITIM
G03 PROGRAM
G02
)
Ornek 1)
Ø100
Ø20
R4
5 20.615
40 24.385 50
N10 :
16
EGITIM
G02 PROGRAM
G03
)
Ornek 2)
16
16
R
Ø100
R
Ø35
46 36
N10 :
17
EGITIM
G01
G02
G03
) PROGRAM
30
15
2.5
.5
R1
R3
Ø30
Ø35
Ø100
Ø102
Ø40
Ø60
Ø80
15
24.33
8 42
O0000 :
N10 (ø30 MATKAP) G01 Z-14.8 F0.27 :
M01 : X72.9 :
18
EGITIM
N30 (ic cap kaba bosaltma) N50 (ic cap finish)
G50 S1500 T0400 : G50 S1800 T0600 :
G96 S180 M03 : G96 S200 M03 :
G00 X34.5 Z3.0 T0404 M08 : G00 X40.0 Z5.0 T0606 M08 :
G01 Z-41.8 F0.27 : G41 Z1.0 :
G00 U-0.5 Z1.0 : G01 Z-15.0 F0.2 :
X39.5 : X35.0 Z-24.33 :
G01 Z-15.0 : Z-42.0 :
X34.5 Z-24.3 : X29.0 :
G00 Z10.0 : G40 G00 Z10.0 :
X200.0 Z200.0 T0400 : X200.0 Z200.0 T0600 M09 :
M01 : M30 :
N40 (Dis cap finish)
G50 S1800 T0500 :
G96 S200 M03 :
G00 X63.0 Z5.0 T0505 M08 :
Z0 :
G01 X38.0 F0.2 :
G00 X60.0 Z3.0 :
G42 Z1.0 :
G01 Z-2.5 F0.2 :
X74.0 :
G03 X80.0 Z-5.5 R3.0 :
G01 Z-13.5 :
G02 X83.0 Z-15.0 R1.5 :
G01 X100.0 :
Z-30.0 :
X103.0 :
G40 G00 U2.0 W1.0 :
G00 Z10.0 :
X200.0 Z200.0 T0500 :
M01 :
19
EGITIM
G04 (Bekleme)
X, P veya U komutlarindan biri ile verilen bekleme suresinden sonra, bir sonraki satira gecilir.
Referans makina uzerinde sabit bir nokta anlamina gelir ve referans noktasinin koordinat degeri kontrol
uzerinde belirtilmistir.
OT-C/F FS16/18T
Parametre NO N708(X) N1240(X, Z)
N709(Z)
1) G27(Referans noktasina donus kontrolu)
Pozisyon, rapid hareketle kontrol unitesindeki parametre degerindeki pozisyona gore belirlenir.
20
EGITIM
G28 U0 W0 : G27 X100.0 Z100.0
X330.0 X330.0
( ) ( )
Z529.0 X100.0 Z529.0
( )
Z100.0
G28 satirinin calismasi , komut edilen eksen merkezden gecerek rapid hareketle referans noktasina
donmesi seklinde olur.
Note) G28 satiri calistirildiginda, takim telafisi ve offset degerleri de genellikle iptal edilir.
2. referans noktasi
X
X200.0 G30 U0 W0 :
Z300.0
21
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G32(DIS CEKME DONGUSU)
G32 komutuna gore, belli bir hatvedeki duz ve konik disler cekilir.
G32 Z(w) F : (G32 sadece tek bir satirda uygulanir)
X(u) F :
Ornek 1) DUZ dis cekme
Hatve : 3mm
X
δ 1 : 5mm
20
δ 2 : 1.5mm
δ2 δ1 Kesme derinligi : 1mm(iki kerede kesilecek)
Ø50
Z
70
22
EGITIM
Ornek 2) KONIK dis cekme
G32 X(u) Z(w) F : Dis konik oldugundan , ayni zamanda iki eksene beraber uygulanir.
Hatve : 3mm
X
δ1 : 5mm
δ1 δ2 : 1.5mm
δ2
Ø50
Kesme derinligi : 1mm(iki kerede kesilecek)
Ø25
Z
70
(MUTLAK) (ARTIMSAL)
G50 S800 T0100 : G50 S800 T0100 :
G97 S800 M03 : G97 S800 M03 :
G00 X90.0 Z5.0 T0101 : G00 X90.0 Z5.0 T0101 :
X22.026 : U-67.974 :
G32 X49.562 Z-71.5 F3.0 : G32 U27.321 W-76.5 F3.0 :
G00 X90.0 : G00 U40.438 :
Z5.0 : W76.5 :
X21.052 : U-68.948 :
G32 X48.588 Z-71.5 : G32 U27.321 W-76.5 :
G00 X90.0 : G00 X90.0 :
Z5.0 : W76.5 :
X150.0 Z150.0 T0100 : X150.0 Z150.0 T0100 :
M30 : M30 :
Referans)
Tamamlanmamis dis icin δ 1 and δ 2. degerleri
δ1= 3.6 x L x n L = Hatve
1800 n = Fenermili devri
δ2= L x n
1800
23
EGITIM
G42
-X
R
-Z
+Z
+X
+X
-Z +Z
-X
24
EGITIM
G41 G42
2 6 1
9
7 5
R
3 8 4
G41
G42
25
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G40
N100 G42 G00 X.. Z..
N105 G01 Z-.. F..
G42 N110
N115
G02 X.. Z-.. R..
G40 G00 X.. Z..
+X
G40
N115
N100
G42
N110 N105
-Z +Z
-X
G40 N110
N115
G02 X.. Z-.. R..
G40 G00 X.. Z..
+X
-Z +Z
-X
26
EGITIM
Takim cap telafisi
G41 G42
Z Z
telafi (b)
Ø30
G28 UO WO :
a ( ¡ 0.5)
M30 :
∗
27
EGITIM
ornek 2) takim telafisi kulanildiginda
∗ yaricaptelafisi avebdegerlerinihesaplamazsiniz
telafi¡ 0.5
PROGRAM
2
G42 X26.0 Z0 F0.2 :
C
telafi
b G01 X30.0 Z-2.0 :
X = 30.0
Z = –2.0 ( ¡ 0.5)
Z-30.0 :
Ø30
M30 :
∗
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EGITIM
1) sanal yon(koordinatin durumu)
Radusun merkezinden gelen bu sanal yon,kesme aninda, takimin kesme yonu ile belli olur.
X X X
4 3 8
Z Z Z
5 7 9
1 2 6
1 2
3 4
5
6
29
EGITIM
8
7
OFFSET No. Z
30
EGITIM
G70
FINIS DONGUSU
G70 P Q : +X
N70
N55
N60 N60
-Z +Z
-X
N..
31
EGITIM
G71
+X
W+
N75
N60
R U
U+
N70 N65
-Z +Z
-X
N..
32
EGITIM
G71 BIRLESIK TEKRAR CEVRIMI (Z YONUNDE KABA BOSALTMA DONGUSU)
G71 U( ¡ d) R(e) :
G71 P Q U( ¡ u) W( ¡ w) F :
P :baslangic satir numarasi
C
B (R) Q : bitis satir numarasi
A
∆d
(R)
(F) e U( ¡ d) : yaricapta tek defada alacagi talas miktari
45°
(F)
∆u/2
(F) : kesme hizi
W( ¡ w) : z ekseninde finis icin birakilacak miktar
(R) : rapid hiz A`
∆w F(f) : kesme ilerlemesi
ORNEK PROGRAM
Ø30
Ø40
Ø50
Ø60
20 Ø80
40
60
70
90
110
140
33
EGITIM
(G70, G71)
N10 G50 S1500 T0101 :
G96 S180 M03 :
G00 X85.0 Z5.0 M08 :
Z0 :
G01 X-1.6 F0.25 :
G00 X83.0 Z2.0 :
G71 U3.0 R1.0 :
G71 P20 Q30 U0.5 W0.1 F0.27 :
N20 G42 G00 X30.0 : G71 DONGU KESME HIZI
G01 Z-20.0 F0.17 :
G70 DONGU KESME HIZI
X40.0 Z-40.0 :
Z-60.0 :
X50.0 Z-70.0 :
Z-90.0 :
X60.0 Z-110.0 :
Z-140.0 :
X80.0 :
N30 G40 :
G70 P20 Q30 :
G00 X200.0 Z200.0 T0100 :
M30 :
34
EGITIM
ornek program
Birlesik tekrar cevrimi(G71)
X Basl.nok.
Bitis nok.
100
80
2
Ø140
Ø100
Ø40
Ø60
Z
40 20 2010 20 30 30 10 2
100
35
EGITIM
G72 BIRLESIK TEKRAR CEVRIMI (X YONUNDE BOSALTMA DONGUSU)
G72 W( ¡ d) R(e) :
G72 P_ Q_ U( ¡ u) W( ¡ w) F :
∆d W ( ¡ d) : her defada alacagi talas miktari
A`
C
R(e) : geri cekilme miktari
A
P : baslangic satir numarasi
Tool path
(F)
Q : bitis satir numarasi
e
(R)
(R) U( ¡ u) : x ekseninde finis icin birakilacaktalas miktari
∆u/2
Program command
45°
(F) W( ¡ w) : z ekseninde finise birakilacak talas miktari
B
F(f) : kesme hizi
∆w
Ornek program
1
C
X40.0 Z-15.0 :
X30.0 :
Z-1.0 :
1
C
X26.0 Z1.0 :
Ø30
Ø40
Ø45
Ø60
Ø80
N14 G40 :
30 15 G70 P12 Q14 :
50 G00 X200.0 Z200.0 T0100 :
36
EGITIM
Ornek program
BIRLESIK TEKRAR CEVRIMI(G72)
7
X basl.nok.
110
88
Ø160
Ø120
Ø40
Ø80
Z
60 101010 20 20 2
60
(Olcu birimi, Metrik)
N010 G00 X220.0 Z60.0 :
N011 G00 X176.0 Z2.0 :
N012 G72 W7.0 R1.0 :
N013 G72 P014 Q021 U4.0 W2.0 F0.3 S550 :
N014 G00 G41 Z-70.0 S700 :
N015 X160.0 :
N016 G01 X120.0 Z-60.0 F0.15 :
N017 W10.0 :
N018 X80.0 W10.0 :
N019 W20.0 :
N020 X36.0 W22.0 :
N021 G40 :
N022 G70 P014 Q021 :
N023 G00 X220.0 Z60.0 :
N024 M30 :
37
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G73(PROFIL TEKRARLAMA)
G73 U( ¡ i) R(d) W( ¡ k) :
G73 P Q U( ¡ u) W( ¡ w) F :
∆k+∆w
W( ¡ k) : Z ekseni icin bosaltma miktari
∆w
D R(d) : Tekrarlama sayisi
C ∆i+∆u/2
A ∆u/2
(R)
B P :baslangic satir numarasi
Q : bitis satir numarasi
∆u/2
A`
∆w U( ¡ u) :X ekseni icin(yaricapta)finis icin birakilacak miktar
10
R
Ø20
Ø40
Ø60
20 10 20
50
N10 G50 S2000 T0300 : N12 G00 G42 X20.0 Z2.0 :
G96 S200 M03 :
G01 Z-10.0 F0.15 :
G00 X35.0 Z5.0 T0303 :
G02 X40.0 Z-20.0 R10.0 :
Z0 :
G01 Z-30.0 :
G01 X-1.6 F0.2 :
X60.0 Z-50.0 :
G00 X70.0 Z10.0 :
N16 G40 U1.0 :
G73 U3.0 W2.0 R2 :
G70 P12 Q16 :
G73 P12 Q16 U0.5 W0.1 F0.25 :
G00 X200.0 Z200.0 T0300 :
M30 :
38
EGITIM
ORNEK PROGRAM
PROFIL TEKRARLAMA(G73)
16
Baslangic nok.
16
X
130
110
14
2
Ø180
Ø160
Ø120
Ø80
Z
2 14
R
20
60 10 40 10 20 40
220
(OLCU BIRIMI,METRIK)
N010 G00 X260.0 Z80.0 :
N011 G00 X220.0 Z40.0 :
N012 G73 U14.0 W14.0 R3 :
N013 G73 P014 Q020 U4.0 W2.0 F0.3 S0180 :
N014 G00 G42 X80.0 Z2.0 :
N015 G01 W-20.0 F0.15 S0600 :
N016 X120.0 W-10.0 :
N017 W-20.0 S0400 :
N018 G02 X160.0 W-20.0 R20.0 :
N019 G01 X180.0 W-10.0 S0280 :
N020 G40 :
N021 G70 P014 Q020 :
N022 G00 X260.0 Z80.0 :
N023 M30 :
39
EGITIM
G74
+X
-Z +Z
-Z
-X
40
EGITIM
G74 BIRLESIK TEKRAR CEVRIMI (Z ekseni yonunde GAGALAYARAK delik delme )
1) Delik Dongusu
G74 R(e) :
G74 Z(w) Q( ¡ k) F :
∆k` ∆k ∆k ∆k ∆k
R(e) : geri cikma miktari
∆i
(R) (R) (R) (R)
Q( ¡ k) : her defada kesme miktari(mikron)
∆d
(F) (1000=1mm)
(F) (F) (F) (F)
∆i
U/2
F : kesme hizi
∆i`
B
X
e
[0 < ∆i` < ∆i ]
W
Z (R) : geri cekilme
(F) : kesme ilerlemesi
Ornek program
∆k` ∆k
(R)
∆d
(F) (F)
41
EGITIM
2) Alinda kanal acma dongusu
G74 R(e) :
∆k` ∆k ∆k ∆k ∆k
C A
∆i
(R) (R) (R) (R)
∆d
(F)
(F) (F) (F) (F)
∆i
U/2
∆i`
B
X
e
[0 < ∆i` < ∆i ]
W
Z (R) : geri cekilme
(F) : kesme ilerlemesi
F : kesme ilerlemesi
42
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Ø20
Ø50
Ø10
Ø30
Ø50
10
10
FANUC 0TC
Q3000=3mm N1 G50 S2000 T0100 :
G0 U-5.0 :
Ø50 G74 X20.0 Z-10.0 P2500 Q3000 F0.1 :
G0 X200.0 Z200.0 T0100 :
M30 :
Ø20
Ø50
10
43
EGITIM
G75
Q<T!
Z = I - T!
+X
t
P
R
-Z Q +Z
X
Z
P...( ¥ M )
-X
N50 G75 R
N55 G75 X... Z-... P... Q...
44
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G75 BIRLESIK TEKRAR CEVRIMI (X ekseninde (capta) kanal acma dongusu)
G75 R(e) :
G75 X(u) Z(w) P( ¡ i) Q( ¡ k) R( ¡ d) F :
(R) A
∆i
(F)
C
(R)
(F)
(R)
U/2
(F)
(R)
(F)
(R)
(F)
∆Κ ∆d
X
W
Z (R) : geri cekilme
(F) : kesme hizi
R(e) : geri cekilme miktari
X(u) : kanalin bittigi noktanin x koordinati
Z(w) :kanalin bittigi z noktasi
Q(k) : z ekseninde kayma miktari
P(i) : x ekseninde kayma miktari
R(d) : geri cekilme miktari
45
EGITIM
10 60
40
20
10
Ø60
Ø80
N10 G50 S500 T0100 :
G97 S_ M03 :
G00 X90.0 Z1.0 T0101 :
X82.0 Z-60.0 :
G75 R1.0 :
G75 X60.0 Z-20.0 P3000 Q20000 F0.1 : ¡¸¡£
G00 X90.0
X200.0 Z200.0 T0100 :
M30 :
46
EGITIM
G76
N50 G76 Pxx xx xx Q... R...
N55 G76 X... Z... R0 P... Q... F...
1
1
Pxx (0 - 99)
..
n
Pxx
a = F*( )
45
Ο 10
Pxx (0 - 99)
Pxx = 0 Pxx = α ( 80 , 60 , 55 , 30 , 29 )
47
EGITIM
G76
N50 G76 Pxx xx xx Q... R...
N55 G76 X... Z... R0 P... Q... F...
Q(Xmin)
Q ... ( µm )
+X
Z
-Z +Z
X
48
EGITIM
G76 BIRLESIK TEKRAR CERIMI (otomatik dis cekme dongusu)
G76 komutunun uygulanma sekli.
FORMAT G76 P(m) (r) (a) Q(∆dmin) R(d)
G76 X(u) Z(w) R(i) P(k) Q(∆d) F(f)
takim tipi
U/2 B
B
(F)
(R) a
∆d
∆d n
D 1st
∆d
2nd
K
r
k
i 3rd
nth
C
Z
d
w
X
49
EGITIM
1.8
Ø60.64
Ø68 Z
25 105
1.8
,
G76 P011060 Q100 R200 :
3.68
G76 X60.64 Z25.0 P3680 Q1800 F6.0 ;
,
PROGRAM
M30x2.0 T0100
G00 X50.0 Z5.0 T0101
P=1.5
G76 P021060 Q100 R100
G76 X28.2 Z-32.0 P900 Q500 F1.5
G00 X200.0 Z200.0 T0100
M30
*
30
50
EGITIM
ornek1) G76 otomatik dis cekme dongusu
M40x1.5
M20x1.5
P=1.5
P=1.5 20
25
50
PROGRAM
N10 G97 S800 M03
T0300
G00 X30.0 Z5.0 T0303
G76 P021060 Q100 R100
G76 X18.2 Z-20.0 P900 Q500 F1.5
G00 X50.0 Z-20.0
G76 P021060 Q100 R100
yazilimi
G76 X38.2 Z-52.0 P900 Q500 F1.5
G00 X200.0 Z200.0 T0300
M30
*
51
EGITIM
G90
G00
G01
+X
4 4
-Z +Z
Ø25
50
-X
N1234 G90
N1235 G90 X41 Z-50
N1236 U-8
N1237 U-8
52
EGITIM
G90 SABIT BOSALTMA CEVRIMI (Boyda kaba bosaltma dongusu,Z yonunde)
1) Adim adim bosaltarak kesme
U/2
U/2
3(F) 1(R)
2(F)
X/2
Z Z W
X/2
Z
W
Z Z
2(F)
4(R)
R
U/2
3(F) 1(R)
1(R)
U/2
3(F)
4(R)
R
2(F)
W
4(R)
R
1(R)
2(F)
U/2
U/2
3(F) 3(F)
2(F) 1(R)
R
4(R)
W
53
EGITIM
ornek1)R konikligi varsa
X X
R
2 2
Ø60
Ø50
Ø30
Ø30
Ø40
Z Z
40 30
PROGRAM PROGRAM
G30 U0 W0 : G30 U0 W0 :
54
EGITIM
(ornekl1) G90
Ø20
Ø60
20
PROGRAM
55
EGITIM
(ornek 2) G90
Ø20
Ø50
Ø55
20
40
PROGRAM
ex1) ex2)
T0100 T0100
X40.0 X25.0
X35.0 X20.0
X25.0 M30
X20.5
X20.0
G00 X200.0 Z200.0 T0100
M30
ƒT
56
EGITIM
G92
G00
+X
G01
P3 P0
P1
P2
-Z +Z
40
5
50
-X
Not)Dis dongusune basldigi zaman fenermili donme ve ilerleme hiz potans. kontrol edilemez.
G92x(U) Z(W) F ;
X
X
Z W
Z W
U/2 4(R)
3(R)
4(R) 1(R)
3(R) 1(R) 2(F)
2(F)
R
X/2
X/2
Z Z
L L
58
EGITIM
Ornek 1) koniklik varsa Ornek) M50 x 1.5
F1.5 60
60
2 5 X
6.166
(Ø50.666)
5
Z
Ø40
Ø50
Ø50
30 Z
30
PROGRAM PROGRAM
G30 U0 W0 : G30 U0 W0 :
G50 S1000 T0100 : G50 S1000 T0100 :
G97 S1000 M03 : G97 S1000 M03 :
G00 X70.0 Z5.0 T0101 M08 : G00 X60.0 Z5.0 T0101 M08 :
G92 X49.4 Z–32.0 R–6.166 F1.5 : G92 X49.5 Z–30.0 F1.5 :
X49.0 : X49.2 :
X48.7 : X48.9 :
X48.5 : X48.7 :
- -
- -
G30 U0 W0 : G30 U0 W0 :
M30 : M30 :
ƒT ƒT
59
EGITIM
Ornek )G90 sabit bosaltma dongusu
M30x1.5
P=1.5
30
PROGRAM
T0300
G00 X35.0 Z5.0 T0303
G92 X29.5 Z-32.0 F1.5
X29.2
X28.9
X28.7
:
G00 X200.0 Z200.0 T0300
M30
ƒT
60
EGITIM
Ornek 2)G92 dis dongusu
M40x2.0
M20x2.0
15
20 30
PROGRAM
T0300
G00 X30.0 Z5.0 T0303
G92 X19.5 Z-15.0 F2.0
X19.2
X18.9
X18.6
X18.4
:
G00 X50.0
Z-25.0 S1000
G92 X39.5 Z-50.0 F2.0
X39.2
X38.9
X38.6
X38.4
G00 X200.0 Z200.0 T0300
M30
∗
61
EGITIM
G94
G00
G01 +X
-Z +Z
Ø25
50
-X
62
EGITIM
G94 SABIT BOSALTMA DONGUSU (Alinda kaba bosaltma dongusu,X yonunde)
U/2
4(R)
2(F) 4(R)
U/2
3(F)
X/2 3(F)
X/2
Z W R W
Z Z
a
Z
4(R) 3(F)
U/2
U/2
3(F) 1(R)
R W
X X
R W
Z Z
1(R) 3(F)
U/2
2(F) 4(R)
2(F)
U/2
4(R)
1(R)
3(F)
R
W
63
EGITIM
Ornek
Ø83.5
Ø40
Z
20 2
PROGRAM
G30 U0 W0 :
G50 S2000 T0100 :
G96 S200 M03 :
G00 X85.0 Z2.0 T0101 M08 :
G94 X40.0 Z–2.0 F0.2
Z–4.0 :
Z–6.0 :
Z–8.0 :
Z–10.0 :
Z–12.0 :
Z–14.0 :
Z–16.0 :
Z–18.0 :
Z-19.7 :
Z–20.0 :
G30 U0 W0 :
M30 :
*
64
EGITIM
Ornek 1) G94 kaba yuzey bosaltma
Ø15
Ø50
8
PROGRAM
65
EGITIM
Ornek 2)
Ø12
Ø40
Ø80
10 7
PROGRAM
or1) or2)
N10 G50 S2500 : N10 G50 S2500 :
G96 S180 M03 : G96 S180 M3 :
T0300 : T0300 :
G00 X85.0 Z2.0 T0303 : G0 X85.0 Z2.0 T0303 :
G94 X12.0 Z-2.0 F0.2 : G94 X12.0 Z-2.0 F0.2 :
Z-4.0 : Z-4.0 :
Z-6.0 : Z-6.0 :
Z-7.0 : Z-7.0 :
G00 X85.0 Z-5.0 : X 40.0 Z-9.0 :
G94 X40.0 Z-9.0 F0.2 : Z-11.0 :
Z-11.0 : Z-13.0 :
Z-13.0 : Z-15.0 :
Z-15.0 : Z-17.0 :
Z-17.0 : G0 X200.0 Z200.0 T0300 :
G00 X200.0 Z200.0 T0300 : M30 :
M30 : ∗
∗
66
EGITIM
G96, G97(Sabit kesme hizi kontrolu ) ON, OFF)
Bununla beraber G98 komutu kullanilmadigi surece N.C unitesi daima G99 tanir.
67
EGITIM
(Example 1)
4-C1
Ø10
Ø20
Ø30
Ø40
Ø45
15 10 10 10
60
68
EGITIM
(Example 2)
C1 C2
Ø30
Ø50
Ø60
Ø70
20 40 20
100
69
EGITIM
(Example3)
C1 R2 C2
Ø20
Ø30
Ø40
Ø50
Ø60
15 30 15
75
70
EGITIM
(Example4)
R5 4-C1
3
2
3
2
Ø20
Ø30
Ø50
Ø60
Ø70
15 15 15 10
70
71
EGITIM
(Example5)
Process Facing process, Outside diameter(Groove process, Chamfering R process, Thread process)
Dimension ø 90 x 80L
Material S45C
C1.5
R3
C2 C2
Ø30
Ø40
Ø60
Ø80
Ø90
5 10 20 25
80
72
EGITIM
(Example6)
+
C1
2-C1.5
R2
Ø36
Ø42
Ø55
Ø65
10 40 15
85
73
EGITIM
(Example7)
R3
R6
R13
R16
Ø80
Ø77
5.66
5 31 5 25.3 5 11.2 5 5
120
74
EGITIM
(Example8)
R3
0
R3
0
R3
Ø82
Ø78
Ø50
Ø10
5
120
75
EGITIM
(Example9)
C1
3
R3
C3
R10 C0.5 C1.5
3
3
3
Ø20
Ø40
Ø60
20 20 20 15 15
105
76
EGITIM
(Example10)
20 25
105
Ø20
Ø30
Ø40
Ø50
Ø70
Ø80
Ø90
10 10 10
60
77
EGITIM
(Example11)
C1
R1
C1
C1
C1
Ø105
Ø110
Ø25
Ø30
Ø40
Ø50
Ø70
Ø90
10 10 10
70
78
EGITIM
(Example12)
10 20 15 15
C1
C0.5
R5 C1
3
C0.5 C1
3
3
3
R2
C1
Ø100
Ø110
Ø115
Ø20
Ø25
Ø40
Ø50
Ø80
Ø85
15 15 12
75
79
EGITIM
(Example13)
35
3 R3
C1
2
C1 C1
R2
Ø20
Ø25
Ø40
Ø50
Ø80
Ø90
5 10 20
55
80
EGITIM
(Example14)
20 15 10 25 M8 2.0
+
3-C1.5
R2
1
1 3
3 3
3
M50 1.5
+
3
3
4-C1
R2 M40 1.5
+
Ø100
Ø105
Ø110
Ø20
Ø25
Ø35
Ø40
Ø50
Ø80
Ø88
10 10 15 15
90
Inside diameter Groove process Vutsude diameter relief process Outside diameter Groove process
81
EGITIM
Calesslating table of trigonometric function
C = A+B
2 2 B B = A-C
2 2
Sin D = E = 90°−E
A
A A A
E
B
90° 90° D 90° 90°
D
C C
C B
Sin E = D = 90°−E A = B+C tan D =
A C
A A
E E
B
90° 90° 90° 90°
D D
C C C
B
B
A= C C=BxcotD A= B A=BxtanE
SinD cosE
A A
E E
B
B
90° 90° 90° 90°
D D
C C
A= C B=CxtanD A= C B=CxcotE
cosD SinE
A A
E E
B
B
D D D D
F F E E E
A A
AxSinE SinF =
BxSinD E=180°-(D+F)
F=180°-(D+E) C = SinD A
B
C
D D D D
F E E F F E
A A
B-SinF
AxBxSinE cosD = C+B+A SinD = F=180°-(D+E)
2 2BC A
B
B B
D
C
D D
E F F E
A A A
82
EGITIM
FORMULA
1. The puthagorean theorem
C2 = A2 + B2 C = A2 + B2
C
B A2 = C2 – B2 A = C2 – B2
B2 = C2 – A2 B = C2 – A2
A
2. Trigonometric function
C
B SINα° = B , COSα° = A , TANα° = B
C C A
α°
A A = C × COSα° A= B
TANα°
B = C × SINα° B = A × TANα°
C= B C= A
SINα° COSα°
3. SIN law
When finding the length of the two sides(Oneside and two angles are known)
When finding the other angle(Two sides and one angle are know)
γ°
A B A = B = C
SINα° SINβ° SINγ°
β° α°
C
4. COS law
When finding the other side(Two sides and one angle are known)
When finding the other angle(Lengthsof three sides are known)
α° 2 2 2
A2 = B2 + C2 – 2B.C COSα° COSα° = B + C – A
C B 2BC
2 2 2
B2 = C2 + A2 – 2C.A COSβ° COSβ° = C + A – B
2CA
2
β° γ° C2 = A2 + B2 – 2A.B COSγ° COSγ° = A + B2 – C2
2AB
A
83
EGITIM
♠ DECHNICAL GUIDE
CALCULATING FORMULA
¥. D. L x 60 Cutting length x 60
♠ Drocess time(sec/ea) = = = sec
100V x F Arerage of rotating time
♠ Output(8Hrs/day) = 8Hrs x 60 x 60 = ea
8 x NOSER
∠ FINISHING V = 720
F = 0.1~0.3
t = 0.5~2.0
∠ LIGHT V = 600
ROUGHING F = 0.2~0.5
t = 2.20~4.0
84
EGITIM
Cutting condition
1. Cutting condition
Alloy steel Stock removal 3~4 150 ~ 180 0.3 ~ 0.4 P10 ~ 20
140kg/mm 2
Grooving 60 ~ 90 ~ 0.15 P 10 ~ 20
85
EGITIM
2. Cutting time of thread process(For thread precessing with the S 45 C)
H/8
0.072P
R H1 H2 H
P
H/4
PITCH P1.0 1.0 1.25 1.5 1.75 2.0 2.5 3.0 3.5 4.0 4.5 5.0
CUTTING DEPT H2 0.6 0.74 0.89 1.05 1.19 1.49 1.79 2.08 2.38 2.68 2.98
CORNER ROUND R 0.07 0.09 0.11 0.13 0.14 0.18 0.22 0.25 0.29 0.32 0.36
1 0.25 0.30 0.30 0.30 0.30 0.30 0.35 0.35 0.35 0.40 0.45
2 0.20 0.20 0.20 0.25 0.25 0.28 0.30 0.35 0.35 0.35 0.35
3 0.10 0.11 0.14 0.16 0.20 0.24 0.26 0.30 0.30 0.30 0.32
4 0.05 0.08 0.12 0.12 0.14 0.20 0.22 0.25 0.26 0.28 0.30
5 0.05 0.08 0.10 0.11 0.15 0.18 0.20 0.23 0.25 0.25
14 0.05 0.06
15 0.05 0.06
86
EGITIM
M-FUNCTION
M00 : PROGRAM DURDURMA
M00 kullanildigi zaman(MDI or MEM mode),bu komutun oldugu satirda program durur.
tekrar cycle start ile program kaldigi satirdan devam eder.
NOT1)
M00 komutundan sonra duran spindle acma kapama islemlerini mode degistirmeden manuel
olarak yapabiliriz.
M01 : SARTLI DURDURMA
Bu komut kullanildiginda eger kontrol paneli uzerindeki OPTIONEL STOP switch aktif ise
program M01 satirinda durur.tekrar cycle start a basildiginda program devam eder
87
EGITIM
88
EGITIM
M38 : ARA YATAK SIKMA(opsiyon-sag taraf), M58 :ARA YATAK SIKMA(opsiyon-sag taraf)
M39 : ARA YATAK ACMA(opsiyon-sag taraf), M59 :ARA YATAK ACMA(opsiyon-sag taraf)
M64 : ANA FENERMILI SAAT YONU TERSINDE & SOGUTMA SUYUNU ACMA
89
EGITIM
90
EGITIM
91
EGITIM
92
EGITIM
93