wet’ Bi MARI AP Pan, Multi-Choice Questions Paper qes.3) Panieal rest can be used to measure the toughness of Weld metal, HAZ. and Parent msterit? A imac Bo nick break hardness @ Ga pe > Which isthe best destructive test for showing lack of side-all fasion in @ 25mm thick butt weld? nick ek @ wks eee 5 ears ® to test the skill of the welder to assess the weldubrity af the mate e to devide whie's NDT methods to use Dw sive the weider prasuice beiere doi. production welding 2A febriathn pr cesare eats ca He toes of all welds be “bisa 2 by prnding snc niest fiefs -ason for is to inate the weld suit» ‘stor liquid (lees yen ‘04 tnitre fille sith 10mm leg concave fillet wth Vimo tes ens Copyrg ht 20" TWH LadWelding Inspection: _Multi-Choice Questions 25. At ypical included angle for MMA. welding of a full penetration pipe but joint is as 6 70 u D——dapendent on ihe pipe dametr a 26.4 titolo on gu Ht kes of Sram and eg of oy, Wha the excess veld aaa BSQTKT BAGH ! “ 2 2 tmm bie 0 oo geuaest 6 um bia be? Lamm oT é 27. The fisiow boundary’ of fillet weld is QE the boundary betwen the wold metal and HAZ the bonrdary bets‘een individual weld runs . dep sPioe pean i cage Dott Bees the HZ pren: material po SH j# OF imperfection voi allowed by the «plication Standard he mist always 28. Ife Welding In speciur devects a! request further NDE © reject the weld prepare a concession sequest D omy reject the “veld if he considers it to be hanmfil 28 eS EN STG allows t he use of « magnifying glass for sal inspection but recommends that thes iznifieation is QO ses, He. esa ©. The majorit y of weider qualification tests are carried out uit in-backed joints. This is becaase 8c tsqeker and cheaper iPhack-soagag sno required 5 ste wey process not MG bres psig ee eed ail welder qua al ameter ape BF vequres moreshilest increas. the wellrsqe rien ange oiaests are ane va Copyright 97, WH Lad 4 TW yesons ciR-MARIAP PAN Welding Inspection: _ Paper 2 @ev.3) / Dellection of the re by magnetic forces, that can mike ‘welding disticutt to contro, is commonly ky Aare inition Baie misalignment 7 © mebiow Bate constriction 7+ Which ofthe following electrode type is cassified to BS EN 499 7 ® E38IR S BB e013 Whicl-of type of electrode is used for'stove-pipe’ cling for ovevtand Pipelines construction 7 Bh v © high recovery rutile Sof MMA ciectrodes used ir & OM sieels ae ‘asic, cellulosic 3! nutite btext seals // \ base ellosie and neue atte tow hyeengen sd ai © SPS uy specify a manu ved tor inividins weld bs de ' 6" width) when welding © Ms steels Wine io exceeds "it may cause Eran fission jon in HAZ toushrees lack of sidewall fusion (00 low a deposition rats & Yeu wotice that MEA electrodes, wth the Bux cavering remove te being used as filer rods tor TIG welding ‘This shonld not be allowed because vastefiri vY rod dian.eter be tou tas ‘he weld metas compositicn may be wi iy tire rod is to0 short is the benefit of itreguces Tungsten sptte i reduces the rss of sxater cracking, © treduces the risk of are strikes D itreduees the intersass temperaturs 4S Which ope of power source characteristic normally used for manual welding? A constant voltage 8 fae characteristic S cconstznt current DD amoter generaios righ @ 2007, TWE Ltd TW FLncmeTREWelding Inspection: _ Paper 2 (Rev.3) Multi-Choice Question 9. Im MMA welding, penetration is principally controlled by A acvotuge Bete Spsw _ferosion in the elecuae cosine 10-Pipe bores of some materials must be purged with Argon before and during TIG welding in onder wo A prevent nee porosity prevent bum trogh © _freventonidaon oth oot bead wv D_ehiminate mesure pick-up ie oot bead 11. The che mical composition of the weld metal deposited by a C-Mn steel MMA electrode is usually A the core wire composition ® aiuionsin she os contng S © ton powder nthe fe coring D.—Giltion fom the bse steal 12, Silicon i sadded to ice and the covering of MMA eleeirodes. in order to sive B improve strength SL © improve teughness more resistance to hydrogen cracking 13.4 fusible insert for TIG welding helps to & reduce porosity ive controlled root penetration C avoids the need for a back purye 1D itacts as a backing for the root run 14, Accordin g to AWS 2.4 a weld symbol for the ‘other side is placed above the dashed line below the dashed line S above the solid line below the solid line 15 The erm “low hydrogen electrode” is often used for certain eleetrodss What type of ecvering will they have ? A calls Bate S ae ® basic 16.4 hydrogen controlled MMA electrode can always be recognised by the @ —__EWeode leter (or AWS coc number) S B electrode length c Trade Name D colour ofthe covering Cops-sght 92007, TWiki - LO crMTRE FoRWelding Inspection: Multi-Choice Questions Paper 2. tev.) 17. Accordin g 10 BS EN 2253 which of the following symbols requires weld toes to be smoothly blended on the “other side"? pe 18. Which of the following units is used to express Heat Input? A Joules, Bo N/mm? Jiro" klimm 198. Which onc ofthe foilowang elemems is alded to steel w give resistance to ereep a elevated service temperavares? A Nickel Manganese SL © tosses DB Aluminium 20. Nick break and fillet fracture tests are used for ® assessing weld quality : ng weld seta tty / ig Weld metl toughness D assessing resistance to fectre 21. Which of t he following steels is considered to be non-magnetic ? ® 18% Cr, 886 Ni 2.25 Cr IMo 6Cr1 Mo DO Ni 22. Weld spatter during MM A welding is most likely to be caused by ® excessive cunent , Bincomrect baking and storage of electrodes / © abad batch of eketmades D—toolow am ocvWelding Inspection: _Multi-Choice Questions Paper 2 (tev.3) 23. A qua lified Welding Procedure Specification is used to A gieinsmetion whe weer y B give information to the welding inspector . five conten anvil at epee pope © AMER 24. A nare strike (tay flash) ona tee component is regarded by some codes as unaceepiable because Ait will ease copper contamination BR itmay come hard spots © tay give erackine B of both Bate 25. Ina trans verse tensile test. brittleness would be indicated if A, there isa reduction in cross-section at the position of fracture @ the fracture surface is Rat und featureless but has a rough surface c fracture occured in the weld metal the fracture face shows beach merks < surface of a fatigue erack wil be rough an S hhave sharp chevron markings be smooth have shear lips 27 What docs shen umber 14) refer to on this drawing symbol ? Q tre Wes Number wun B the welding process cored Mi eon “ . & eared ere 28, The current/polarit y used for TIG welding of allsfiaterials, except aluminitm and magnesium, is A DC negative Corer Dr poutnc onrg ne - » Sue wine ac 29. A+ sical temperature range fr aking Basi coe leds i A Is0w20¢ L & imei Soot sane 5 doowasee L 30.1! welding iravel speed is doubled, but the current and volta ® be reduced by 50% be increased by a factor of two c be about the same D be reduced by approximately 25° u Copyrigi 2007, FWT Ladi-Choiee Questions Paper 3. ates.a) °° 1. Wei type of submerged are sveiding tiux 8 susceptible t. eno'siae pick-op? neutral dation AHI tused cont, oud nay they are ail about the s: Gh nance 2 im size, inthe HA? of ¢ C-Ma stevt weld joint, may hive. A low ductility HCD tow toughness Opa D ign tense streneh 3. ASTRA cost as used to meastve 4 the tonsite sirenath ot the welded joint B the leve’ of residuals {the fiaesate oughne a) the thros 7 direction) otc YS goeaer Woy MMA we ing of A ln stee!, eustcnitie stainless steels AD wsealioy eects or ebvated tenis sevice Des carbon steets fr eryogenie ice 3. “thepre ofa mater! that tas dhe greatest influence on we: ig distortion isis ch see ©) so-etficiont of thermat egransion T° elastic modulus DB _coefficient of thermal conductivity 6. 160% Argon 7s Age + 3085 4p a 5 c ls Dwele decay 8. A mace section is partculicty goo . the WMCHAZ nverostictu® . @ ene “ the joint hardness spatter Corvright Seb Sat TRF FeWelding Inspection: _Multi-Choice Questions__ Paper 3 (nev.3) 9% Which ofthe following procedures would be expected to produce the least distortion in 1Smm straight butt weld ? B MMA weld single sided, multi-pass 10. A s uitable gas /gas mixture, for GMAW of aluminium is é 100% CO; 100% Argon Ee tome rgon + 20% CO; D 98% Argon +20; 11, Which of he following is associated with SAW more often than itis with MMA welds is ? hydrogen cracking inthe HAZ ® salsiicton cracking nthe weld meta © reseat cracking dring PWHT Data tearing 3817 (Level C) specifies that the limit for the diameter (D) of a single pore in s weld is: « 1 $0.3s, but max.dmm where s ~ maierial thickness . For which of the following situations is the pore aceepta’ A = 20mm, measured pore diameter ~ 5.0mm J s= 15mm, measured pore diameter ~ 4.5mm. © _ s= 10mm. measured pore diameter ~ 3.0m i © Him. measured pore diameter © 3.5m recommended that the voltmeter should be connected To measure are voltage accurately it across the are and as near as practical to the are across the power source terminals prior to arc initiation ‘cross the power source terminals during the welding operation it can be measured anywhere in the circuit a) 14, La mellae tearing has occurred in a steel fabrication. What technique could have been used to fund it before the weld was made? W examination B liquid penetrant examination Breau noc have been found by any inspection method 15. Pre -ieating 2 low alloy steel prior 10 welding is done to minimise the tisk of A porosity excessive distortion, & /Q —WAzeraching D lack of fision 16, Typical te mperatures used for normalising a C-Mn steel plate are A 6001 850°C B 16000 to 1100°¢ 700 t0 800°C 880 t0 920°C Copyright © 2005, TW Ltd :Welding Inspection: _Multi-Choice Questions Paper 3 (kev.3) 17. For GMAW the b um-off rate of the wire is directly related to the stick-out length 4 wire feed speed © theare voltage D the travel speed {8 For MMA welding of a 60mm wall nozzle to a 10mm wall vessel shel, pre-heat temperature should be checked A before welding starts/re-stants| Bon the shell and the nozzle at points at least 75mm from the joint edge DB ——allof the above 19. crack running along the centeline ofa weld bead could be eaused by ® ase ofdamp nux'>* Black of preheat = are voltage being too high DY weld bead being too deep and very marrow 20. tn order to improve resistance to service fils caused by eli loading it is yood practice o use low heat input welding use steel with a low CEV. 7 censure there are no Satures that give high stress concentration BD PWHT the fabrication 21, The use of fo .. carbon austenitic stainless steels and stabilised stainiess steels will miinimise the risk of HAZ cracking @® weld decay ‘weld metal cracking D distortion a 22. Which Cype of SAW flux is susceptible to breaking down into fine particles during ciretlation? fused VO YO 23. The ma ximum hardness in the HAZ ofa steel will increase if the heat input is increased é é joint thickness is decreased Basic electrodes are used 24 BS EN [SO 5817 (Level B) specifies the limit for Excess Weld Metal (h) on a butt weld as: « bh S Imm + 0.1b, but max, Smm, 6 = weld width, In which ofthe following situations is the measured Excess Weld Metal acceptable A measured excess weld metal = 2.5mm measured excess weld mictal = 3.5mm > 6 massed exces weld tal = S “oo measured excess weld metal = 5'mun Copyright © 2007.4 91 Leage Welding Inspection: _Multi-Choice Questions Paper 3 ev.) 25-A carbon manganese ste! is being welded by MMA and the electrode run-out-lengths that have been used are ‘much shorter thar specified by the WPS, This deviation may give Aan increased risk of hydrogen cracking Ban increased risk of solidification cracking lower values of HAZ toughness D higher values of HAZ. hardness 26. The frst procedure that is prepared fora Weld Procedure Qualification test weld is a @ — pwrs a“ B WPS c WPOR Db WPaR 27. Transfer of material identification by hard stamping is sometimes not allowed for high integrity applications becanse itis 10 stow itcam be a safety hazard © itmay be damaging 10 mates al DB _itcauses problems with ating operations welding thin plate, distortion cane minimised by a welding from both s y b using U preps rather thon V types bP SHON 29. Which of the following woutd be considered to be high Heat pu welding”? A 50 Wm, 55 Jimm B 55 Jimm 4 © Soin °. Intatio n 0°. THG are by using 3 High Frequency spark may not be allowed because 6 # often causes tungsten inclusions ‘an damage electronic equipment CS itisan electrical safety hnoard D_itoften couses stop’start porosity ase hoethe ow Se RANIARIA PP AS Sages Questions _Paper 4 ites.) 1. Which ofthese drawing symbols shows weld peneieation depth in accordance with BS EN 22559 2. BS EN 788 & BS EN ISO 15614 are speciticatons for Alder pprov! eng ‘elingeglpmen el baon ! @ Chinese 5 comumhe for subrogee welding ‘that determines the penetrating power of Gana rays Marae JA file distance D source strength 4. Which element has the gre: catlon-manganese steel? BR sate 4) 6 Le 5. Precheating a ste! plate with a carbon equivalent vslue (CE¥) of 0.48 may be required in order to drive out moisture fromm the plate / prevent excessive hardening in the HAZ a prevent the formation of carbides 3} Impevethemashantal peers cf the vel ntl 6. weer approval etc shoul be witha i : be as et de an wing for prio months ® _behastecn ance iiom wok tr pened one ag /, T terepurme thes eee i D Abwhahutoescuninsns ton, In fection welling, the metal tthe intetce sh ng oncurs is described as being inte figald sta Copyright ©Paper 4 ites.) Welding Inspection: _Multi-Choice Questi 8. A penetrameter (IQI) is used to measure A thesie oadsonniy ina wed joe 8 feumiyorsmnenee ns the pea mans Doe eee sc ctmigue 9 Which of the following cutting methods is suitable for cuting stainless steel? @ rasa 4 BH oxy-aeetylene fl © oxy-propane 1 Din depends upon the thickness 10. Which ofthe following would be elassed es the mest serious type uf d ¢ buried linear sla inclusion / Daried lack 2 imter-run fasion v{ su face bresking lack of sides all fst ® tack of sidewat tusion / burn through / ( D haner tena 15. SMGISIAG welding haya endenyt give ack Fel as shen A spas nie contin ae ved / 8 Tans sing gus sce { 15, The empotatare range over wish ted goes on hain i ®D _thecrcaeansormation temperature ¢ The duty ap enpurste (>) the bem pees fd) te tansion temperate 1S, For SAW what isthe effect of raising are voltage but keeping with ail other parameters the same? 8 the Weld bead width will increase the depth of peretration will incre the weld bead width sill decre the depth oF penetration will d "Vo. Changing an essential variable (ayo the allowed limits) toe a qusified vehi A chan chanical properties tthe !nint ° | tay adversely affect the wlity othe tu will equire avew Wel ™ procedure to be oY Y O dthorteione 2007, TW Ladice Questions Paper 4 (rev.3) 17 Sit refrence othe various grades of sinless tess, hich of the flowing satemens swe? @® they areal non-magnetic \ they all require 100% Ar for GMAW Ap) hepa very high thermal conduct ) ony cenain grade can be used fr serve ver low temperatures 'S. Which oF te following AWS 45.1 eletiodes has arte e A E6010 B 7016 LA aos O fas 1 Wei made with very high eat ingu i stow a reduction in A) ete det 20 Daw perature as mush Faster rate thy specified by the PHT of comptes farieatin, it}: heated to the soak ‘ture, This may vpatter can Be reduced hy ip tanstes ving 1 D sing inductance Busing 100% Ce using r+ 30%4He DB imereasing the stck-out length 3 Retoir welting 04 inseriee plan and equipment my be more difcalt tan meking repates during inital Fabuication because the msterial may he eonteininated 18 access ta repair area may ve difficule } 22; For gammerasiraphy of tei weld at 5mm thick, che ecoramenced isotope i 8 Thutiam 170) A & kee 4 - / é Srnnscwia, VV, TW) cnc BN vsitesspne Copyright 2007, TWH LedWelding Inspection Choice Questions Paper 4 (nev. 25" Atransscrse tensile test, fhom a Weld Procedure Approval Record (WPAR) test plate, is used 19 measure tte sang ofte wet - @ teosrenpemewe 9 thearssnn rena ete 26 ‘The highest and lowest heat input positions are considered to be APR highest; A lowest / roetecrpiose Wy ituble for welding 60mm C-Mn steel and ean give good 27, What iype of covering sill an eiectrode have that Id ssetal toughness at -S0°C oo VA clonic DB cho.se sit depend on th wf poation [fatn wansfes woe (or! ont-cieuting este) i'm anor weed for MIG “AAG Webing is char=terised by ® giving deep penetration 2 Carbou stibsatent sales yChV) are used to datermine toe hor tcseid tne rsh of lamellar tearing © solidifcation cracking 5 Om w wh, ogether, the yen is agtenred to as different material types a> “elie 8 composite joint / Conpright © 2007, PWT Lat