STEP-BY-STEP| SOLUTIONS
Creating a Lean and Green Culture
F ‘ocusing on saving money or going
zen doesn't have tobe an either/or
proposition. Fabio Duque, global
head of consumer vertical for APL Logistics,
offers tips for creating efficiencies that have
both environmental and financial benefits
Re-examine your international
expedited transportation mix. If
you routinely use air eargo to expedite
slobal shipments, consider switching to
tie definite ocean shipping, Is often just
asteliable cess 75 percent ess than air, and
leaves a drastically smaller carbon footprin
Consider DC bypass. If you have
retail operations or customers neat
a particular port, but don’t operate
a distribution center inthe area, find a
deconsolidation center close by to direct
ship products. This could shave up to
24,000 kilowatts and 6,500 kilograms of
bom dioxide emissions per 4-fot container
shipment off your catbon footprint — and
save considerable money, too.
‘Stay on track. Tiainsare far greener
form of and transportation than trucks
because they emit tworthieds less ear
bon dioxide, Plus they're less expensive.
even when fctoringin recent drops in fuel
ices. Use rail forthe final legof your prod-
‘uel journey whenever you ean,
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‘Add a new dimension to trailer
‘cube utilization. Encourage your
‘Lean or engineering eam to study and
‘measute the specific contents of outbound
trucks. Then nan nes trailer eube tliza-
tions with the help of the refreshed data,
‘This allows addtional pallets, boxes or cases
‘onto outgoing loads and reduces transis.
Invest in bright ideas. Switching
from halide or fuorescent to fistares
such a5 TS or TS lamps may result in
sing 70 percent less lghtselated electricity
than you once did, and potentially racking
up big savings. Consider using natural ight
at your facilities where appropriate
‘Slam the door on heating and
Cooling loss. Dock doors that open
and close slowly, contain inadequate
insulation, or have breaches in the sealing
around them waste noney and energy, and
could add hundreds of thousands of dollars
coftemperature loss and energy waste per year
Consider installing newer, faster moving
truck door or revamp the sealing around cur-
rent doors. This wll belp your facilities hold
‘warm or col arin lenger and significantly
reduce sociated heaing and cooling bills.
Enhance pallet loadability. A Lean
project that focuses on pallet loadabil-
ity could play an instrumental role in
The Most Powerful and Most
increasing the average number of cases
your company can ship per pallet and ult-
rately allow you to use fewer pallets and
truckloads per year.
Optimize warehousing networks
and layouts. Warehouses can either
bbe big part of the problem or a major
ppatt of the solution. Thorough and fre~
“quent network optimization will ensure
not only that your company has the best
warehouse locations from a costcustomer
senice perspective, but also that you use
the least amount of fuel forthe greatest
amount of productivity
Re-package. Letting suppliers
‘choose supply chain packaging is
akin to shipping dollars out the door
because most tend to err on the side
of over-protection. Retool this largely
tapped area of yous supply chain to
rake your supply chain packaging work
smarter, not harder.
Participate in SmartWay. The
nany companies that participate
in the Environmental Protection
Agency's SmartWay Transport Partnership
have made significant strides in redueing
‘our industry’s energy use. Even if your
‘company has not been able to participate,
‘rytowork with partners who do. Hl
Affordable WMS in The Cloudy