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Ceralin 101208 PDF
Ceralin 101208 PDF
Electricals Limited
Ceramic Business Unit
CERALIN
FOR A TROUBLE FREE TOMORROW
CERALIN
l
Electroporcelains Division (EPD), Bangalore
The Company
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Insulator Plant (IP), Jagdishpur
Bharat Heavy Electricals Limited is the largest
Engineering and Manufacturing Enterprise of its Advanced Research and Development facilities
kind in India. It ranks amongst the leading for Ceramic products, processes and
manufacturers of power plant equipment in applications at
the world. l
Ceramic Technological Institute (CTI),
BHEL has 14 manufacturing plants, 4 power Bangalore (A Division of Corporate Research
sector regional centres, 8 service centres, 18 & Development, Hyderabad)
regional offices and over 150 project sites spread
all over India and abroad. It offers a wide Products
spectrum of products and services for core
sectors like Power Generation, Transmission, l
High Tension Insulators for Transmission and
Distribution, Industry, Transportation, Oil & Gas, Distribution lines from 11kV to 800kV
Defence and Non-Conventional Energy Systems. l
Hollow Insulators for Instrument and Power
Transformers, Switchgear, Electro Static
Ceramic Business Unit Precipitators, etc.
The Ceramic Business Unit (CBU) of BHEL, is a lStation Post Insulators for Bus Bars support
Strategic Business Unit for Ceramics and and for Isolators from 11kV to 400kV
Systems. This business unit deals with High
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Composite Insulators for Railway Traction
Tension Insulators, Ceramic Wear Resistant
and Transmission applications upto 400kV
liners, Industrial Ceramic Products and
associated Systems. CBU is headquartered at l
Wear resistant Materials for Thermal Power
Bangalore and is supported by: Plant applications, Steel, Coal Washeries,
Cement, etc.
Manufacturing units with “State of the Art”
technology for ceramic products, processes and l
Industrial Ceramic Products for various
applications at applications
CERALIN
Physical Properties
Volume of Material lost in cubic Bulk Density >3.2 gm/cc
centimeters per ton of ash
Water Absorption < 0.5 %
GRANITE 33.59
Hardness (MOHs Scale) > 8
FELSITE
29.64 2
QUARTZ
Cold Pulverising Strength > 3000 kg/cm
PORCELAIN 24.17
BASALT TEST CONDITIONS:
Flexural Strength
2
6.20 Particle Velocity: 50 m/sec (at room temp.) >2200 kg/cm
Erodent: Ash concentration of 0.25 kg/ Nm3
CERALIN
Period of Test: 60 min
1.44 Angle of Impingement: 450 Co-efficient of Thermal
-6
(Erosion test result) Expansion 6 to 9 x 10 /°C
The Ceramic tiles are designed with due consideration to the area of application and the type of
fixing required. Curved, flat or weld-on type tiles are designed and engineered to suit the
component configuration and the end requirement.
Operating Conditions
In coal fired steam generating units the normal operating conditions are:
Flow medium : Pulverised coal mixture
Particle size : 70% less than 75 microns
15% 75 to 90 microns
15% 90 to 150 microns.
3
Coal concentration : 0.935 to 1.545 kg/Nm
Ash content : 50% Maximum
Flow velocity : 30 mtr / Sec. Maximum
2
Pressure : 0.5 kg / cm
o
Temperature : 300 C Max
The components are designed to meet the operating parameters and life expectancy considerations.
CERALIN
Production Facilities
Ceramic Tiles Manufacturing Ball Mill Spray Drier
Product Assembly
Fixing Method
C Mortar
E Bends
A. Fixing with
R Elbows Mortar
Fabricated Pipes
A
Component
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I
N Adhesive
B. Fixing with
Adhesive
T Cone
I Fabricated MDV
Component Orifice
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Venturi C. Fixing with
E Metal Plug
S Metal Plug
Customer Profile
CERALIN is having major presence in coal fired
thermal power stations, Cement sector & Steel Sector.
Major customers list includes NTPC, DVC, Jindal,
Tata Power, Nalco, Hindaco, HZL, Torrent Power,
State Electricity Boards for their Power Stations,
SAIL and Cement companies.
www.bhelceramics.com