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Integrated Harvest Operations in BC (2017) PDF
Integrated Harvest Operations in BC (2017) PDF
2
Best Management Practices for
Integrated Harvest Operations
in British Columbia
SPECIAL PUBLICATION SP-531
FPInnovations would like to gratefully acknowledge the Province of British Columbia, the
BC Woody Debris Management Program and Natural Resources Canada (Canadian Forest
Service) for their guidance and financial support for this research.
The author would like to thank the following grinder and chipper operators for providing
countless hours of access to their operations and for engaging in numerous discussions on
biomass extraction over the years:
3
table of contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Integration of Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Common End Products Created from Roadside Residues. . . . . . . . . . . . . . . . . . . . . . . . 9
Hog fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Wood pellets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Firewood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Residue Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Tops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Long butts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Traditional Piling Practice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Machinery and Transportation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Machinery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Horizontal grinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Tub grinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Electric options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Loaders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Chippers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Microchippers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Machine comparisons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Transportation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
B-trains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Walking floors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4
Best Practices: Primary Harvester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Roads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Pile management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Pile formation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Best practices for piling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Road grade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Cutslope height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Best Practices: Secondary Harvester. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Roads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Legalities, regulations, guides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Grind to truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Grind to ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Residue chipping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Unprocessed collection (offsite processing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Contaminants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Inorganics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Moisture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Post-secondary harvest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5
Introduction
6 introduction
This guidebook was
designed to show the most
popular and widely used
methods for integrated
biomass extraction in B.C.
Biomass extraction requires
a “tools in the toolbox”
approach, meaning that
Since 2014, the Forestry there is no one method
and Fibre Working Group, that works for every
made up of representatives eventuality. This guidebook
from the lumber, pellet, by no means covers every
non-lumber, pulp and possible combination of
paper sectors and ministry methods and machinery
staff have been working used to extract biomass,
together to provide the and the author encourages
Ministry of Forests, Lands operators to experiment
and Natural Resource and innovate. After all,
Operations (MFLNRO) the methods described
with recommendations to here could not have been
streamline and increase the developed or standardized
efficiency and recovery of without innovators willing
low-quality fibre from B.C. to step outside the box.
forests.
introduction 7
Integration of OPerations
When it comes to using what that facilitate quick burning.
was previously waste material But this piling technique
as a product, operations is very problematic for
generally divide into two main extraction by secondary
streams: harvesters. Old ways have to such as tops and butts are
change. This guidebook deals more efficiently removed
1. The primary harvester and largely with providing proper at the mill site and then
the secondary harvester are techniques that increase transport of differentiated
separate entities. efficiency and save costs for material can occur over
2. The primary harvester is both primary and secondary shorter distances. If a market
also the user of secondary harvesters. When they work can be found for all types of
material. together, both benefit. fibre, why waste it?
The majority of this The second stream involves When handling material,
guidebook deals with the one harvester who uses grouping like with like is
first stream, since it is both primary and secondary often most cost-efficient,
more common in current material. Many of the same but timing in the overall
B.C. practice. The primary techniques apply in this process can be critical. In
harvester is often what has situation as in the first stream, one situation, chipping after
been called ‘the licensee’. especially when the licensee transporting whole logs to the
The primary harvest is the uses different contractors mill may be the cheapest way
removal of trees that are or phases for primary and to get fibre to its respective
considered merchantable secondary extraction. users. But in another
(‘merch’). The secondary situation, transporting chips
Occasionally, a licensee
harvest is the removal of directly from the forest may
deems that it can best
material that was (and be more efficient. There may
maximize its return by even
sometimes still is) not be one right answer, but
more integrated techniques.
regarded as waste. having a toolbox full of tools
This might include the
can help operators find the
Recently, logging residuals removal of whole trees with
best solutions.
were piled for burning, and no cut-to-length processing
doing this efficiently meant and only delimbing.
making haystack-like piles Sometimes waste material,
8 integration of operations
Common end products created from roadside residues
Hog Fuel
Many products
are created from
roadside residues in
B.C. The most common
Hog fuel is derived by comminution from logging and sawmill
products are hog fuel,
residue. The term “hog fuel” encompasses a large variety
chips, pellet feedstock,
of products, from mountain pine beetle-killed lodgepole
and firewood. This
pine logging residue to old sawmill residue that has been
section describes
stored in the earth for 20 years. The maximum particle size
those products.
is usually used as a descriptor for hog fuel. For example, hog
fuel comminuted by a grinder with a four-inch screen would
be called four inch minus, meaning that the particles are four
inches or less in size.
Tops
Tops are the uppermost part of a harvested tree, usually
below merchantability specifications. If trees are processed at
roadside, they are usually located a single full-tree length or
two to three short-log lengths from the road, as the processor
typically drops them after extracting the merchantable logs.
residue composition 13
long butts
Long butts are derived from the bottom of harvested trees.
They are removed because of excessive flare and rot and are
usually found after harvest between the pile of tops and the
road.
14 residue composition
brush
Brush is generally classified as the material that doesn’t fit in the tops or long butts categories.
Brush is usually composed of branches, fines, and needles. It is usually located immediately in
front of where the processor was sitting during harvest.
In some cases, brush may be a desirable product; however, sometimes it contains fine
inorganics, such as sand, silt, or clay, which can be detrimental when burned.
Delimber-debarker chippers create brush that is similar to that created by a roadside processor.
This brush can be utilized as hog fuel or can be spread back into the cutblock.
Some observers believe that brush should be left in the woods to provide nutrients for the next
crop of trees.
residue composition 15
Traditional piling practice
machinery
A variety of machinery is utilized in B.C. to harvest logging
residues. The type of machinery used is heavily dependent on
the secondary product that is desired.
grinders
Grinders are the workhorses of residual extraction in B.C., as
they possess the ability to produce large volumes of hog fuel
in short amounts of time. However, grinders demand a lot of
fuel and maintenance time. Horizontal grinders (tracked and
wheeled) are the most common type.
loaders
Loading machines are required to place residues into grinders
or bin trucks (in unprocessed collection systems). The type of
attachment used by the loader is critical for keeping hungry
grinders well fed.
microchippers
Microchippers are relatively new on the residual extraction
scene. Microchippers produce a very small chip that is
appropriate for pellet production. Like their pulp chipper
cousins, operators need to take care that inorganic debris
is not fed into the chipper.
The track system allows the grinder to move independently, eliminating the need for residue to
be brought to the grinder.
Most tracked grinders are controlled by the loader operator through a remote control system,
allowing for fine adjustments when grinding into a truck to create a better load balance.
Wheeled grinders are also controlled by the loader operator, although the operator only has
control over the grinder’s engine and the conveyor height.
The loader is the primary source of locomotion for wheeled grinders (by lifting the front and
either pushing or pulling), although it is possible to use a self-loading truck and grapple in areas
where off-road driving is permissible.
Electric options
Virtually all grinders have an electric option that is available
from the manufacturer. Electrically powered grinders are
up to 50% cheaper to run than traditional diesel powered
options because they have fewer moving parts (requiring less
maintenance) and the cost of electricity is lower. However,
they are stationary and must be located near a power source.
The most common loading machines used are the butt ’n’ top
loader or the excavator. The butt ‘n’ top loader is valued for its
high cab and the excavator for its lower operating cost.
b-trains
B-trains are chip vans that consist of two trailers. In B.C.,
legislation permits B-trains to haul the heaviest loads.
B-trains are the most fragile of the hauling units used for
biomass extraction, and operators must take care not to
damage them on rough resource roads.
Walking floors consist of a series of metal strips that, when powered, move back and forth in a
rhythm that expels the biomass from the back of the truck.
Walking floors are less fragile than B-trains, but still require operators to take care in order to
avoid damage.
bins
Bin trucks are the smallest of the biomass haulers in B.C. and are mostly found on the coast.
There are numerous configurations of bin trucks found throughout B.C., including custom-made
models built specifically for individual operators.
Bin trucks usually employ a hydraulic lifter and dump from the rear of the bin after the rear
doors have been opened.
Bin trucks are popular on the coast because they are generally easier to turn around than
walking floor and B-train chip vans. They also tend to have a heavier construction and can
withstand rough, coastal roads.
planning
Planning is critical for all stages of residue management for
maximizing logistical efficiency and minimizing costs; for
initial harvest, planning should begin prior to layout. Early
planning is essential in determining where and how much
residue is available, how it will be utilized, and how and where
it will be transported.
F.L.A55578 CP 199
In an ideal scenario:
LEGEND
Borrow Pit
Gravel Pit
Quarry
YA
secondary user identifies a target area showing which
ec.
Main Road A40873
3S
d
Operational Road 7 8R CP 71C A40873
36
22
180- CP N28
R03
Blk 71C001
S6
Spur Road Blk BOB525
Access Trail
NCD
Proposed Road d
NCD
7R NC
9Rd
Linear Features 18
19
180-227
9-3 0 7 2Rd
Cut Line
NCD
Transmission Line S6
NC
D
19
Pipeline 9-3
R
LOGGING PLAN MAP
Rd
District Lot Line WTP S.U. A SA
d
CP 80B S.U. A
R0
7 12
91
L&M’s Proposed CP 199 Blk 80B002
99
180-22
KD
Reserve; Wildlife Tree Patch
FL A55578 Existing Disturbances NC
D 180
m
- 2 2 7 10 Rd
7k
Landings
- 6.
Rd
CP 199 BLK 308
Mapsheet Boundary 20k
0
40
Waterbody A40873
WTP
Wetland S6 CP 436
Blk 210
2 7 6Rd
c.BB
First Nations Reserve
S4
S.U. A 84
3 Se
Private Land 1 B
0 -2
.A
36
ec
Woodlot CP 199 3S
18
R03
D 36
Blk 308 NC R03
79
80 82 83
81
4
3
B
4
1 0.5 0 1 2 3 A55578 4
c.C
-S A40873
d
7R
CP 180
SA CP 71C
63 Se
Kilometres Dec 19.0 E Blk 227
08
72 73 400 Rd-7km Blk 71C002
-3
9
74 19
R033
71 75 76 77 78
1
8
11
6
NCD
4
10
1
REFERENCES 3
10 1 6
WTP
NCD
Projection UTM Zone 10 62 63 64 65 66 67 68 69 70
4
28
4
10
Datum NAD 83
4
4
REFERENCES S.U. A
6
Base Source TRIM I CP 199
Scale 1 : 50,000
d
Blk 308
8 5R
58 S.U. A
52 53 54 55 56 57 59 60 61
Forest Region DateNorthern
Drawn Interior Forest Region
2/11/2015 9
4
12 6
30
180 -228 2 R d
8
6
3
2. Once the primary user has determined the location and
CP 199
9-
6
Avison1 - E.Williamson
4
Drawn By
19
-S
Forest District Vanderhoof Forest District Blk 308
S6
SA
49 51
FL CP Block Forest Region Forest District Geographic Location Mapsheet Latitude/Longitude UTM Coordinates
Geographic Location Bobtail 43 44 45 46 47 1 48 50
1
10 1
306 53 46 10 123 47 39 6
13
A55578 199 Northern Interior Forest Region Vanderhoof Forest District Bobtail 93G.072 447664 5958170
d
S.U. B
8 4R
Opening No. 16 5
A55578 199 307 Northern Interior Forest Region Vanderhoof Forest District Bobtail 93G.072 53 44 45 123 45 54 449549 5955508
-3 0
S.U. A
99
W 39 40 41 42
51
-
2
B
A55578 199 309 Northern Interior Forest Region Vanderhoof
W Forest District Bobtail 93G.072 53 43 12 123 47 48 447424 5952662
Photo Number 180-22
2
8 3R
d
NCW
S4
Projection UTM Zone 10
199-308 6Rd
NC
33 34 35 36 37
Datum NAD 83 WA - W3
1
2
6
4
8
Base Source TRIM II NC
D
3
8
1
Merchantable Area (ha): 198.9 S.U. B
UTM Coordinates 448471 5953783
4
4 180-228 4Rd
4
99 0
CP 180
1:10,000
S6
Scale Blk 228
D
NC
S.U. B
24
Date Drawn 7/28/2015 NCD
21 22 23
8
2
5
15
S.U. B
10 5 2
ain
lM
LEGEND
btai
D
NC
16 17 18 19 20
A40873 6 5
Bo
CD
199-30 4 99 0
2
CP 80B Rd
3
8 R0
d
1R336
2R
Blk 80B003 199- d 3
CP 199 Sec.G
12-49
30
08
Fish Data L&M's CP 199 Block 308 8 3R B S.U. D
9-3
d Blk 308
10 180 -22 8 1Rd
19
Sample Site - Fish or Fish Habitat Reserve; Wildlife Tree Patch NCD
12-4 11 12 13 14 15
12
Machine Free Zone (MFZ) 9C 4
Reach Break Rd 0
3
6
4
Reach Break - Stream mouth Standard Unit 10 2 5
S.U. D
Reach Break - Upstream Limit Harvest Season
1Rd
WA - W1
100 0
S.U. B
06 07 08 09
99 0
4
199-309
d
8
BR
RES S.U. A 6
W3
Summer Harvest
1000
Beaver Dam
2
-4
9
12
180-228 8Rd
Intermediate Harvest
Falls
Harvest Units S.U. A Rd 03 04 05 S.U. A
Road Classes (All)
12- 49A
2
Cutblock: Existing & label
6
Paved Road 12
Existing Disturbances
Road permit 1 80-228 6Rd
Landings
Unpaved Highway 14 02 1 0 00
First Nations Reserve A40873 01 S.U. C
13
Main Road CP N99
Private Land
d
5
R
Operational Road Blk BOB21 8
Woodlot 22
Spur Road 0- A
R0336 18 S.U. C C
Borrow Pit
Access Trail Blk
3
Gravel Pit
Se
Road Permit Road
c.
R 09199 LD 0
D
Quarry
B
98 5
Proposed Road
18
NC
A40873
Bridge Existing
0-
D
BC Road Atlas
22
CP N99
8
Bridge Proposed Blk BOB21
7R
FTEN Road Segments d
00
Proposed Culvert (CMP)
Trail
0
1
Rd
10
Linear Features 49
D
- A55578
NCD
Contour 12 S.U. A
Cut Line CP 171
Contour - Intermediate (20m) 12
-49E Blk 977
Transmission Line
Contour - Index (100m) Rd
Pipeline
Stream Classes (Trim II) R ib b o n an d Pain t C o lo u rs AREA SUMMARY TABLE NCD METHOD
Ha
wk
-HARVESTING
.3 k
m
Fence Line Rd 5 0 0 R d -1 k m
Season of S3
River/Stream Definite Boundary / W T P-
O range G low Labeled "L&M LU MBER SU Area (ha) Processing
1541
Buncher Grapple Skidder use.
Skid T rail/Skid Bridges - G low Labeled "SKID T R AIL" NP Nat
Pink 0.6 H2 WINTER
As turning chip vans around is more difficult than traditional logging trucks, it has been
discovered that the implementation of loop road systems can decrease cycle time by as
much as 10 minutes per load.
Best practices for piling of individual pile components can be found on pages 32 to 33.
Note: A copy of the “Roadside residue handling” operator card is available in Appendix 1. This
card was produced by FPInnovations to assist operators in the field.
Pile formation
Grinding
When the secondary user plans to grind, residue should be arranged as illustrated on the upper
right. The processor operator should try to keep tops relatively neat, meaning they should be
dropped so that they are oriented together in the same direction and not thrown away from
the processor. Long butts and brush should be piled to the side of the tops. If the secondary
harvester plans to use the fibre for hog fuel, long butts
and brush can be piled together. If the secondary Brush Tops Long butts
harvester plans to use the fibre for pellet feedstock,
brush should be piled separately from the long butts
and left behind because:
• brush contains a lot of dirt and sand, which are
problematic to pellet producers;
• brush contains a lot of nutrients that help with forest
regeneration.
unprocessed collection
Tops Tops Tops When the secondary user plans to collect unprocessed
residues (for comminution at another site), residues should
Long butts Long butts
be arranged as illustrated below. The processor operator
Long butts
should try to keep tops relatively neat and oriented together
in the same direction, meaning they should be dropped and
not thrown away from the processor. As brush is less dense
than tops and long butts, it is preferable to most secondary
harvesters to leave this material in the woods if unprocessed
collection is planned. Brush should be scattered to ensure
there are no reforestation problems, unless it is excessive and
requires piling and burning.
long butts
Best practices for piling long butts should not require
processor operators or piling operators to deviate too much
from their traditional practices.
Processor operators: Processor operators should not have to deviate from their traditional
practices while processing.
Piling operators: Where brush is considered acceptable for extraction, piling operators should
collect and place brush into a pile located to the side of the tops deck. The operator should try
to avoid mixing dirt and rocks into the brush during collection. If brush is not a desired product,
piling operators should pile brush for burning or disperse it throughout the cutblock (making
sure not to create an impediment to reforestation).
Note: If the road grade is too steep to allow access for the secondary harvester, primary
harvesters should simply pile residue for burning.
Chip vans used in extraction operations may have difficulty accessing piles located beyond a
road grade of 10%. Some operations may feel that they can access piles beyond a road grade
between 10 and 15%, providing the grades are not sustained. Most operators will not be able
to access piles beyond a sustained road grade of 15%, so piles beyond this grade should be
prepared for burning (haystack piles).
Cutslope
Piling Instructions
Height
<3 metres Pile for grinding
3 to 5 metres Pile with secondary harvester agreement only
>5 metres Pile for burning
Safety: As a general rule, if residue is located on top of a cutslope that is five metres high or
greater, the primary harvesters should either leave the residue without piling it or pile for
burning (but only if it is safely accessible to a loader).
Safety: As a general rule, if residue is located on top of a cutslope that is five metres high or
greater, the primary harvesters should either leave the residue without piling it or pile for
burning (but only if it is safely accessible to a loader).
planning
communication
It is imperative that the secondary harvester speak to the primary
harvester about the needs of his/her operation. The secondary
harvester should explain any physical limitations of road grades and
cutslope heights to the primary harvester, so that operability limits
are clear in the processing phase of the initial harvest.
Roads
The secondary harvester should drive the road system (take
initiative) prior to harvest to make sure there are no impediments
to a successful harvest. The FPInnovations Biomass Trucks and
Resource Road Standards guidebook discussed on page 29 can help
clarify the road limitations for various trucking configurations.
Usually, the chipper chips directly into the truck. Some waste is created in the delimbing and
debarking process; a skidder can disperse the waste throughout the cutblock or it can be piled
beside the road for later grinding or burning.
Operators wishing to chip residues should be open to various options for residual tops
collection. Sometimes, chipper pad sites are difficult to find and residues may need to be
gathered from long distances. This makes machine selection critical, as skidders, while effective
at delivering residues located close to the chipper and keeping the landing clear, are not
effective at transporting large volumes over long distances. Forwarders and hayracks/loader
combinations are better suited to medium and long distance delivery.
inorganics
Inorganics are usually the most common contaminant in
logging residues and include clay, silt, sand, pebbles, cobbles,
and metal.
Secondary harvesters have a number of options to ensure that the reforestation and fire hazard
goals are met:
• Break up concentrations and disperse material throughout the cutblock
• Create windrows so that trees can be planted in between rows
• Pile the leftover residue for later burning
Secondary harvesters should also ensure that residue from their own comminution efforts
(chips or hog fuel) does not accumulate near creeks or ditches. This residue should be spread
throughout the dispersed area.
glossary 45
appendix 1
Operator card
Roadside Residue Handling
GRINDING IN-WOODS CHIPPING UNPROCESSED COLLECTION
PILE
FORMATION
ROAD GRADE PILING INSTRUCTIONS ROAD GRADE PILING INSTRUCTIONS ROAD GRADE PILING INSTRUCTIONS
<10% Pile for grinding (above) <10% Pile for in-woods chipping <10% Pile for unprocessed collection
(above) (above)
10-15% Pile with secondary harvester 10-15% Pile with secondary harvest 10-15% Pile with secondary harvest
agreement only agreement only agreement only
ROAD
GRADE >15% Pile for burning if 15% pitches >15% Pile for burning if 15% pitches >15% Pile for burning if 15% pitches
are longer than 50 metres are longer than 50 metres are longer than 50 metres
CUTSLOPE HEIGH T PILING INSTRUCTIONS CUTSLOPE HEIGHT PILING INSTRUCTIONS CUTSLOPE HEIGHT PILING INSTRUCTIONS
<3 metres Pile for grinding (above) <3 metres Pile for in-woods chipping <5 metres Pile for unprocessed collection
(above) (above)
3 to 5 metres Pile with secondary harvester 3 to 5 metres Pile with secondary harvest
agreement only >5 metres Pile for burning
CUTSLOPE agreement only
HEIGHT >5 metres Pile for burning >5 metres Pile for burning
Vancouver
2665 East Mall
Vancouver, BC
Canada V6T 1Z4
T 604 224-3221