FLw Product Data

3127.090/l 70/l 801890

 3127.18O/O!M
3127.170/890

l8.3ue
Fran
(department
name) sech Pa&-
Ky 1995 __ __ _-
FAS/Waste Water Pumps, F. Oehlerking

LIST OF CONTENTS

SECTION SECTION

0. ADDENDUM 8. ACCESSORIES
0.1 Document Status 8.1 Electric Starter
0.2 Enclosures 8.2 Level Control
8.3 Stationary Discharge
1. GENERAL Connection
1.1 Description 8.4 Adapter
1.2 Applications 8.5 Hose Connection
8.6 Inlet Elbow
2. APPROVALS 8.7 Base Stand
2.1 Standard Design 8.8 Upper Guide Bar Holder
2.2 Specially Approved Design 8.9 Cable Holder
8.10 Frame and Access Cover
3. MATERIAL 8.11 Lifting Chain
8.12 Outlet hoses
4. DIMENSIONS AND WEIGHTS 8.13 Zinc Anodes
4.1 Dimensions 8.14 Flushvalve 4901
4.2 Weights
9. INSPECTION AND SERVICE
5. DRIVE UNIT DATA 9.1 Mechanical Face Seals
5.1 Cable Entry 9.2 O-rings
5.2 Junction box 9.3 Stator Housing
5.3 Power cable 9.4 Bearings
5.4 Auxiliary cable 9.5 Inspection and shop overhaul
5.5 Electric motor 9.6 Tools
5.6 Monitoring equipment
5.7 Shaft
5.8 Bearings
5.9 Mechanical face seals 10. 50 HZ DATA
5.10 Oil Housing 10.1 Electrical Data
5.11 Cooling 10.2 Impeller

6. HYDRAULIC UNIT DATA

6.1 Impeller
6.2 Pump Housing 11. 60 HZ DATA
6.3 Wear Ring 11.1 Electrical Data
11.2 Impeller
7. LIMITATIONS
7.1 Limitations

In accordance with our policy to constantly improve our products, the specifications contained herein are subject to
continuous changes.
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Fran
(dqatmens name) se&m Page Issue
FAS/WasteWaterPumps,F. Oehlerking zy 1995 0 1 (2) 1

0. ADDENDUM

0.1 Document Status

“List of Contents”:Issue 1

Section Section Page

0 1 1 9 1 1
0 2 1
10
1 1 1 10
10
2 2 10

3 1
3 2 11
11
4 1 1 11
11
11

6 1 1

7 1
7 2

8 1
8 2
8 3

The documentation declared above is approved by: ‘L.

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G%m.=a
name) section
PaiS issue
FAS/Waste Water Pumps, F. Oehlerking Ky 1995 0 2 (2) 1

0.2 Enclosures

0.2.1 GENERAL ASSEMBLY DRAWINGS

Standardpump 3127.180: 443 4000

Explosion-proofed 3 127.090: 4434100
Hydraulic ends: 4450800
46194 00
Installation drawings: 4450900

Grinder-pump 3 127.170: 508 93 00

Explosion-proofed grinder-pump 3127.890 4434100
Hydraulic ends: 508 69 00
Installation drawing 508 70 00

0.2.2 DIMENSIONAL DRAWINGS

The dimensional drawings are subject of a permanent reworking.

Twice a year you will get a new “Dimensional Drawing List” from
FAS/MXS-Pelle Niklasson.
This list give you information about all available drawings and their
latest issues. All drawings you find at this list are also available on
CAD-disk.

0.2.3 COMPILATION OF PERFORMANCE CURVES: 50 HZ AND 60 HZ

C/LT C/MT USH

HSMT
D/Ml- D/FIT
LL /LT
PLILT
F/LT
MiLT

0.2.4 PERFORMANCE CURVES: 50 HZ

Find list of all available curves in section 10.2

0.2.5 PERFORMANCE CURVES: 60 HZ

Find list of all available curves in section 11.2

0.2.6 MOTOR CHARTS: 50 HZ AND 60 HZ

21-ll-2AL
21-12-4AL
21-IO-4AL

0.2.7 RATINGS: 50 HZ
Find list of all available motors and voltages in section 10.1

0.2.8 RATINGS: 60 HZ
Find list of all available motors and voltages in section 11. I
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~dcpamncnS
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Page Issue

FAS/Waste Water Pumps, F. Oehlerking ZII, 1995 1 l(l) 1

1. GENERAL

1.1 Description

The 3 127 is a SUEWERSIBLE PUMP designed to work entirely or partly submerged in the
pumped liquid.

It is available as a standard-version (3 127.180) or as an explosion-proofed version (3 127.090)

The 3 127.170 , called Grinder-pump, is intended to handle sewage water of family houses
where the solids need to be cut and where estimated operating time is aprrox. 0,s hour/day.
The 3 127.890 is the explosion-proofed version of the Grinder-pump.

The standard pump 3127.180 is available in a warm liquid version up to 90 co.

1.2 Applications

3127.090 or .lSO:

C- and D-versions
These versions am primarily designed to handle sewage water and sludge. They can, however,
also be used for pumping of other liquids containing solids.

F-version
The F-version is designed to pump liquid manure.

PL- and LL-version

This versions are intended for land drainage. The pump is installed in a station, which consists
of two sections, a lower inlet section and an upper outlet section, divided by an intermediate
deck, on which the pump tests. The PL-version has a propeller and the LL-version a single-vane
impeller.

H-version
This version is espacially designed to pump liquids containing very abrasive particles.
The impeller runs between two rubber wear plates. The pump casing bottom is adjustable.The
material of the impeller is a chrome alloyed gast iron with a hardness of HRC 60. For high-wear
applications see also the H 5000 pump range.

3127.170 or 891:

M-version
The M-version is the Grinder-pump. See above.
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(dqrtmnt, name) .so3ion Page Is.sue

FAS/Waste Water Pumps, F. Oehlerking Ey 1995 2 10) 1

2. STANDARDS AND APPROVALS

2.1 Standards

The drive unit degree of protection follows IP68,20 m, according to standard IEC 529.

All electrical ratings and performance of the motors comply with IEC 34-l.

2.2 Approvals

The 3127.180 and 3127.170 are CSA-approved.

The 3127.090 and 3127.890 are designed for use in explosive environments in accordance with
the following approvals:

EN 50 014,50 018, EEx d IIB T4. (Ineris)

FM according to NEC, Class I Div 1 Groups C, D.

according to NEC, Class II Div 1 Groups E, F, G.

according to NEC, Class III Div 1 Hazardous Locations.

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(dqmtment_ name) Dale section PW lswe

FASMraste Water Pumps, F. Oehlerking May 1995 3 1 (2) 1

3. MATERIAL

Denomination Material FlYgt Werkst-nr. BS ANSI

NlllIlber DIN-Bezeichn.

Major cast Iron 0314. 0.6025 1452 A48

Castings 0125.00 GG 25G Grade260 No 35B

Lower Altinum 0404. 3.2582.05 1490 ASTM

Bearing Alloy 4263.10 GD-AlSi 12 LM 20 B85A413+
Housing UNSA14lU)

Screw&uds stainlesssteel 0344. 1.4301 970: 304 NS

and nuts 2333.02 XSCrNil8 10 1.1449 s30400

Lifting Steel 0323. 1.0038 4360 ASTM

Handle* galvanized 1312.00 RST 37-2 40B A36 84gn.l
FZV v&x&t 501573 gr65
*(For 3127.180 also available in stainless
steel,Specialorder S 477 1101)

Shaft stainless 0344. 1.4057 970: 431. UNSI

Steel 2321 X2OCrNi172 1431829 s43100

Stationary Leaded 0461. 2.1096.01 1400 ASTM

Wear Ring Red Brass 5204.15 CuSnSZrPb LG2 C83600
C-L-version
Steel coated 0516. NBR NBR NBR
with nitrilrubber 2634.0 1 4OOIRH 4oOIRI-I 4OOIRI-I

Impeller/Propeller Cast Iron 03 14. 0.6025 1452 A48

C-,D-,L-,M-,P-version 0125.00 GG 25G Grade260 No 35B

F-version Spheroidal 0316. SNG ASTM

graphiteiron 0717.02 GGG 42 27112 60-40-18

HS-version Alloyed white 0314. 4844/ ASTMA532

cast iron L102 G-X26OCr27 Grasle3E Alloy III A
(60 I=C)

Wear covers Cast iron with 0516. NBR NBR NBR

HS-version nitrilrubber 2634.01 4OOlRI-l 4owH MIRH
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FAS/Waste Water Rumps, F. Oehlerking Zy 1995 3 2 (2) 1

Denomination Material Fly%_no. Werkst-nr. BS ANSI

DIN-Bezeichn.
Stationary cutter Hardened 1.4535
ring stainless steel X9OCrCoMoV17
M-version (60 I-IRC)

cutting ring holder Steel 0343. 1.0050 43601 ASTMA572

M-version 2172 ST SO-2 B50 Grade 50

cutter wheel Alloyed white 0314. 4844l ASTM AS32

M-P-version cast iron 0466 G-X260027 Grade3E Alloy III A
(60 I-IRC)

O-Ring Nitrile 0516. NBR NBR NBR

Rubber 2637.04 7o?RH 70% 70&H

O-Ring Fluorinated 0516. FPM FRM

(warm liquid version) Rubber 2677.32 75?RH 750IRH

Bushing for Chloroprene 0516. CR CR CR

Cable Entry Rubber 2646.04 609RI-I 60% 6001RI-I

Mechanical Face Seals: Inner : tungsten carbide / tungsten carbide (WCC0 / WCCO)
or carbon / ceramic (Csb / & 0s)

Mechanical Face Seals: Outer : tungsten carbide / tungsten carbide (WCC0 / WCCO)
or silicon carbide / silicon carbide (RSIC / RSIC)
or tungsten carbide / tungsten carbide (WCCR / WCCR)
corrosion resistent

Bearinggrease: Esso Unirex N3 (AK-no:90 20 54)

0il:Medical white oil Mobil Whiterex 307-309 (Art-no:90 17 52) act. FDA 172.878
Alternative oil: all medical white oils act. to FDA 172.878 with a viscosity of IS0 VG 15
for example: Esso Marco 82 ; Statoil Medic way 15 ; Shell Ondina 15
(see also standard M 0610.17)

or mineral oil up to IS0 VG 32 (SAE lOW-30)

Coat: All castings are painted with a primer.

Following impellers are coated with Rilsan. No.: 410-412,441,442.430-435,250,461-467.

The finishing coat is a two-packed paint with a binder based on vegetable oil.
Colour: black (see standard M 0726.10.)
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Fmn(department.n-1 section PW Islulc

FAS/Waste Water Pumps, F. Oehlerking Zy 1995 4 l(1) 1

4. DIMENSIONS AND WEIGHTS

4.1 For dimensions and weights of the pump, the stationary discharge connections
,the base stands and the inlet elbows see Dimensional Drawings.

Note: The weights given are only approximate. The values may differ depending on the size of
the impeller and the motor.

Accessories

Denomination Installation-- Nominal Size Weight

Hydra-Type of flange/hose kg

Hose connection cs --LT 4” / G4”A / 4-8NPSM

CS,CF,DS --MT/HT 3” / G3”A / 3-8NPSM
FS --LT 4”
FS --LT 4-8 NPSM

Sliding bracket CPR --LT,MT,HT 8

DP --HT For DN 80 7
DP --I-IT For DNlOO 10
MP --HT 2
CP --LT,MT,HT For guidewire 12

Base stand csnx 24

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FAS/Waste Water Pumps, F. Oehlerking gy 1995 5 l(5) 1

5. DRIVE UNIT DATA

5.1 Cable entry

Cable entries with unloading relief clamps for power cables with outer diameter 12-32 mm are
available.
The cables are sealed off by a compressible rubber bushing.
The pump is not equipped with cable entry for separate auxiliary cable.

5.2 Junction box

The connection of the stator leads and the motor cable is provided with a terminal board.
A connection diagramm is sticked in the junction box.

53 Power cable
The standard power cable delivered from the factory is a SUBCABR cable with oil and weather
resistance chloroprene rubber sheathing in accordance with the following standards:

- IEC 245 (66)

- CENELEC I-ID 22 Sect 2.4
- VDE 0282 teil810
- VDE 0472 part 803 (for oil resistance)
- CSA C 22.2 No 49-1981
- FM JI OR8AO.AE

The SUBCABR cable features a number of excellent charateristics which not only fulfils, but
also exceed the standards given above:
Maximum voltage 750 V.
Ambient temperature up to 70°C.
High mechanical properties, high tensile strength, and high wear resistance with
preserved high flexibility.
Low water absorption.

For Warm Liauid Version (Not for EX-products)

For warm liquids up to and including 70°C the SUBCABR cable described above can be used.

For warm liquids up to and including 90°C the SIN-J cable can be used. This cable is flexible
and resistant to oil and grease. Both insulation and sheathing are made of silicone rubber. This
cable should only be used with voltages under 500 volts.

THE SIZES AND THE STANDARD LENGTHS OF THE POWER CABLES ARE GIVEN
IN THE PRODUCT SPECIFICATION. THEY SHOULD BE SELECTED IN ACCORD-
ANCE WITH LOCAL REGULATIONS.
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FAS/Waste Water Pumps, F. Oehlerking z@ay 1995 5 2 (5) 1

Following cables are available : 4 G 2.5 mm2

7 G 2,5 mm2
4 G 2,5 + 2x1,5 mm2
7 G 2,5 +2x1,5 mm2
4G4mm2
4G4+2x1,5mm2
7G4+2xl,5mm2
8 AWG/3-2- 1-GC
10 AWG/3-2-1GC
M-I-J 4x2.5 mm2 (for temperatueres up to 9O’C)
SM-J 7x2,5 mm2 (for temperatueres up to 90°C>
SM-J 4x4 mm2 (for temperatueres up to 90°C)

5.4 Auxiliary cable

The control leads for thermal switches and leakage sensors is wired with the power cable.
Subcab 4G2,5 ; 4G4 ,SM-J 4x2,5 and SM-J 4x4 have no control leads.

5.5 Electric motor

The motors are squirrel cage induction motors. The stator and stator leads are insulated in accordance with
class F JEC 85 which means that the insulation of the stator winding and stator leads can resist a
temperature of +155”C (3 1l“F). The stator is dipped and baked three times in class F varnish.

The rotor bars and short circuit rings are made of aluminum

The following motors are available:

Motor HZ pole phase Max. output power Available for version
kw hp 090 180 170 890
21-l 1-2AL 50 2 3 7,4 - X X X X

21-11-2AL 60 2 3 82 11,o X X x x

21-ll-2AL 60 2 3 SF 1,5 7,5 X X

21-l 1-2GZ 60 2 1 78 994 X X

21-ll-2GZ 60 2 1 SF 1,9 5,O X X

21-lo-4AL 50 4 3 497 X x - -
21-lo-4AL 60 4 3 56 7-5 X x - -
21-12-4AL 50 4 3 599 X x - -
21-12-4AL 60 4 3 7,5 10,o X x - -

21-12-4AL 60 4 1 595 795 X x - -

21-lo-4AL 50 4 3 4,o X x (dry-installation (-T))

21-lo-4AL 60 4 3 478 674 X x (dry-installation (-T))
21-12-4AL 50 4 3 477 X x (dry-installation (-T))
21-12-4AL 60 4 3 535 7,5 X x (dry-installation (-T))

For more information see section 10.1 (50Hz) and 11.1 (60Hz).
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FAS/Waste Water Pumps, F. Oehlerking Ey 1995 5 3 (5) 1

5.6 Monitoring Equipment

Thermal switches

The stator is equipped with thermal switches embedded in the coils of the stator windings. The switches
have normally closed contacts and are wired in series. In order to minimize arcing they are of snap-action
type*

The thermal switches:

open at 125’C +I- 6%

close at the minimum temperature of 70°C

Maximum Allowable Switch Load

4Aatcosphi=0.6(cosphi=PF)
6.3 A at cos phi = 1.0 (cos phi = PF)
Rated voltage = 250 V

Note: The Them-d switches are not connected in the warm liquid version!

Detector for water in stator housing

The Floating Leakage Sensor (FLS) is an internally assembled miniature floating switch for detecting
leakage in the stator housing. The sensor is mounted on the bearing housing.

When the sensor is connected in series with the thermal switches in the stator winding and/or in parallel to
the water-in-oil sensor (CLS), a Mini-CAS supervision relay can distinguish between leakage and critical
temperature signals.

Technical data for FLS

Operation Density: 0.8 g/cm*

Signal: 8 mA off-duty , 36 mA alarm current
Supply Voltage: 12 VDC
Max Temperature: 90°C 1 h
Test Temperature: 115°C 1 h
Max Duty Temperature: 70°C
Length: 27mm
Width: 16mm
Height: 16mm
Material: Aluminum
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FAS/Waste Water Pumps, F. Oehlerking May 1995 5 4(5) 1

Water-in-Oil Detector
The internal Capacitive Leakage Detector (CLS)* is a sensor for emulsion - water in oil. The sensor is
mounted on the bearing housing, and the sensing unit is located in the oil chamber.

When CLSi,r is connected in series with the thermal switches in the stator winding and/or in parallel to the
FLS sensor, a Mini-CAS supervision relay can distinguish between leakage and critical temperature signal.
*An external CLS-sensor was available until 1995/l. It was phased out for quality reasons.
See technical bulletin 3/4/5/7ooO 06 05.

Technical Data for Water-in-Oil Detector for CLS

Trip Emulsion: 30% water in oil (lo%-sensor available on special order)

Signal: 7mA off-duty current (3OmA alarm current)
Poles: 2 wires protected with a diode to false polarity connection (OmA)
Supply Voltage: 12VDc
Metal Parts: Acid-proof stainless steel
Sensor Surface: glass
Max Pressure: 10MPalh
Test Pressure: 40 MPa
Duty Pressure: 2MPa
Max Temperature: 90°C 1 h
Test Temperature: 115°C 1 h
Max Duty Temperature: 70°C

5.7 Shaft
The rotor is shrink-fitted onto the shaft and these parts are delivered as a unit.
The shaftmaterial is a magnetic stainless steal.

5.8 Bearings
The shaft rotates in one support bearing and one main bearing.
The support bearing is a single-row ball bearing: 63OWC3. F
The main bearing is a two-row angular contact ball bearing: 33OlA C3.

The lifetime of the beatings is mainly dependent on the hydraulic part and the pumpmedia.
The values below can be guarauteed for all hydraulic versions. More detailed values
for a special hydraulic type can be calculated on request.

When the pump is working near the nominal point (B.E.P) the main bearing has following
calculated life : Llh = 3 127.090/180: 50 000 hours. , 3127.170/890: 6 000 hours
Lo = 3127.090/180: 40 000 hours , 3127.170/890: 4 000 hours

Lrb is a refined lifetime formula relaesed by SKF. It contains the affects of the fatique limit of the material and
the contamination of the lubricant. For more information see leaflet “BEARING LIFE CALCULATION”.
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FAS/Waste Water Pumps, F. Oehlerking Ey 1995 5 5 (5) 1

5.9 Mechanical Face Seals

To prevent the pumped liquid from leaking into the electrical motor the pump is equipped with two
mechanical face seals. Several types are available and listed in the product specification. For more details
see Face Seal Handbook and ITT FIygt Seals User Guide.

5.10 Oil Housing

The oil lubricates and cools the seals and acts as a buffer between the pump housing and the electric motor.

The oil housing contains 2.25 liter (0,59 US gallon) of medical white oil act. to FDA 172.878.

Pressure build-up within the oil housing is reduced by means of a built-in air volume.

5.11 CoOhg
The motor is hermetically enclosed in air and cooled by the surrounding liquid and/or air.

The pump can be operated under full load conditions (S 1) :

* with a lowest liquid level at the middle of the stator housing for temperatures up to 40 “C.

* only completely submerged for the warm liquid versions (70 and 90 “C).

* dry-installed (T) up to 40 “C when input power is reduced ,

See rating for T-installation.
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FAS/Waste Water Pumps, F. Oehlerking Ey 1995 6 l(1) 1

6. HYDRAULIC UNIT DATA

6.1 Impeller
The pump is available with the following types of impellers:

C-LT closed single-vane or two-vane impeller

c-MT/HT closed single-vane impeller
C-HT (48X) single-vane impeller (Neva clog)
F open two-vane impeller with cutting device
D open vortex impeller
H closed two-vane impeller
LL closed single- vane impeller
M vortex impeller with grinding device
P 3-blade propeller

For part-no. , performance and max. throughlet see performance curves.

6.2 Pump housing

The pump housings for C and F-installation are available with undrilled flange or drilled in accordance
with the SMS, DIN, BS, ANSI or 1882 standards. The DN 80 flange of the D/I-IT pump housing 589 63
XX is drilled in accordance with SMS, DIN 2533 and 1882.
Gn spcial order the D/MT pump housing 429 60 XX is available without guiding claw ,a drilled flange
similar to DIN 2533 and a drilled inlet flange (Part no.: 429 60 01 S)
The flange of the HS-version has a special drilling for the hose connection.

The outlet flange of the C/MT-installation is available in DN 100 or DN 150.

All C- and D- pump housings are available with a special flange for the flush valve.

The pump housings for 3 127.170/890 @IF-version) have a vertical outlet threaded ISG-GTI. An adapter
threaded 2- 11 ‘/2NPT is available.
The MP-version has a horizontal outlet of 48 mm and a guiding claw for 3/4”-guiding pipes.
A flush valve system isn’t available yet but in the development stage.

For more information see dimensional drawing and parts list.

6.3 Wear Ring and wear parts

For the C-, and the L-versions the pump housing is equipped with a replaceable, stationary wear ring
which is placed in the impeller neck area. The matieral is made of brass or nitrilrubber.
The HS-impeller runs between two rubber wear plates.
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FAS/Waste Water Pumps, F. Oehlerking Ety 1995 7 1 (2) 1

LIMITATIONS

7.1 Limitations

Maximum permissible working pressure is 0.6 MPa.

Maximum Permissible Ternnerature of the Pumped Liouid

Standard Version: 40°C (104°F)

Warm Liquid Version: 90°C (194°C)

Explosion-Proof Version (EN-version): 40°C ( 104°F)

Explosion-Proof Version (FM-version): 40°C (104°F)

Maximum permissible submersion depth is 20 meters (65 feet).

The pH of the pumped liquid should be between 6-l 1.

Maximum liquid density is 1100 kg/m3 (9.2 Ibs per US gal).

The pumped liquid may contain particles up to a size which corresponds to the throughlet of the
impeller or the openings of the strainer.

The NPSH value depends on the operating point. See performance curves.

The performance curves of the torque flow impellers sometimes have a limitation. The low
discharge head beyond the limitation may cause overloading of the motor.

In order to avoid sedimentation and clogging in the piping or excessive wear in the pump, the
discharge pipe must be dimensioned so that a minimum speed, depending on the type of solids
in the liquid, is exceeded. For solids with higher density than that of water up to a size of 0.16
mm, the speed should not be lower than 1.5 m/s. Sand with grains up to 0.6 mm is conveniently
pumped at speeds of 2.4 - 3.4 m/s.

All electrical data of the motor and the performance of the pump are related to operation at the
rated voltage. A voltage deviation of +/-5% does not affect these values noticeably. The data
and curves given are valid for operation at the rated voltage +/-5% only. Greater voltage
deviations up to a maximum of +/-lo% are acceptable but do affect performance, currents, and
possibly the working life span of the motor if operated continuously under full load conditions.

Maximum allowable voltage imbalance is 2%.

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FAS/Waste Water Pumps, F. Gehlerking Zy 1995 7 2(2) 1

Maximum evenly spaced starts per hour: 15.

Maximum voltage on the thermal switches is 250 Volts.

Version 3127.180 and 3127.170

The pump shall not be used in explosive or flammable environments.

Exulosion-Proofed Version 3 127.090 and 3 127.890

The pump can be used in explosive or flamma ble environments in accordance with the approvals.

Service Factor

The FLYGT pumps have a combined service factor of 1.10. The combined effect of voltage, frequency,
and specific gravity variations should not exceed this value.
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(department
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FAS/Waste Water Pumps, F. Oehlerking Ey 1995 8 1 (3) 1

ACCESSORIES

8.1 Electric Starter

For the explosion-proof versions, the starters approved for use in hazardous areas are
recommended.
For starters developed by Flygt see product specification: “START 356”.
Note: Starters for l-phase version must be equiped with a start and a run capacitor.

The terminal board permits reconnection between star and delta connection.
A overall view of all connection diagramms is given in the leaflet:
“SUBCAB POWER CABLE CONNECTION”

8.2 Level Control

Start and stop of the pump may be manual or automatic. If automatic start and stop is required
FLYGT ENM-10 Level Regulator can be used. See Product Data for “ENM 10”.
This level switch is tested act. CENELEC CERTIFICATION AGREEMENT.

83 Stationary Discharge Connection

The stationary discharge connections for the CP, DP and FP-version are available with undrilled
flanges or flanges drilled in accordance with SMS, DIN, BS and ANSI standards.

The discharge connection for the MP-version is available with following outlets:
ISO-G2”I ; 2-l 1 l/2 NPT ; ISO-G3”I and 3-8 NPT.
The standard version has an vertical outlet but there is also an version with a straight
(horizontal) outlet available to which the pump can be connected.

For more details see dimensional drawings and parts list.

8.4 Adapter
By using an adapter on the pump (Version 3127.090 or 3127.180 ) it can be connected to an old
discharge connection (slanted flange) or to an discharge connection of competitors.

See ‘REPLACEMENT GUIDE” (published by FAS/MCS Thomas Andersen)

All MP-versions (3067,3085,3102 and 3127) and the 3057 have the same stationary discharge
connection. These are exchangeable without any changes. It should be taken into consideration
that there is enough space between inlet and bottom of the sump to prevent clogging.
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tdeparrmcns
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FAS/Waste Water Pumps, F. Gehlerking Zy 1995 8 2(3) 1

8.5 Hose connection

Hydraulic unit Flange Size Available outlet connection

cs:
HT/SH DN 80 3” ; ISO-G3”A* ; 3-8 NPSM
cs:
MT DNlOO 4” ; ISO-G4”A* ; 4-8 NPSM
MT DN150 6” ; ISO-G6”A* ; 6-8 NPSM
cs:
LT DN200 8”
HS:
HT Special 4” ; ISO-G4”A* ; 4-8 NPSM
I%:
LT DN 150 4” ; 4-8NPSM
MF:
I-IT _____ ISO-G2”I ; 2” NPT

* Also available complete with a quick coupling.

8.6 Inlet elbow

The inlet elbows for the CT-versions are availabe with undrilled flanges or flanges drilled in accordance
with SMS, DIN, BS and ANSI standards. They have a locked opening for cleaning purposes.

For more details see dimensional drawings and parts list.

8.7 Base stand

Onle the CS/LT , CS/MT ,CS/HT and HS/I-IT are issued with a base stand.
The FS-version has a special pump housing.
See dimensional drawings and parts list.

8.8 Upper guide bar bolder

Part-no.: Surface treatment Guide bar Remarks
304 28 01 galvanizfxl 2” 3127.090/.180
264 92 01 cast iron galvanized 314” 3127.170/.890
396 25 00 stainless steel 314” 3127.170/.890
4057700 galvanized lOOxlOOmm for FJ-version
4080500 galvanized lOOxlOOmm for FJ-version

8.9 Cable holder

In order to suspend the level regulators the cable holder, part number 25 1 36 00, is used.

8.10 Frame and Access Cover

Type of Part No Surface Treatment
pump station
Simplex 304 1800 black painted

8.11 Lifting chain

A 6 meter long lifting chain (part no:82 93 53) and shackle (part no:82 33 14) are available.

A special FLYGT lifting arrangement, called “PUMP LIFT” is also available.

It consists of a short chain sling and grab eye.
For more details and part no. see the technical specification (print no.:89 24 41).
Furthermore is a brochure “PUMP LET” (print no.: 89 20 04) available.
 3127.090/180
3127.170/8!JO

From
~dcpamncnt.
name) .scaion
Page IssUe

FAS/Waste Water Pumps, F. Oehlerking Ey 1995 8 3 (3) 1

8.12 Outlet hoses

Hoses with diameters from 3” up to 8” , in different qualities are available.
Tbe length has to be specified at the order.
See standard M 1669 for partnumbers and technical details

Note:
No hoses are available from FLYGT for warm liquid version. Use pipe or special hose suitable for hot
water applications. When pipe is used make sure that the pump is electrically insulated from the pipe.
Otherwise the pump might appear as an anode.

8.13 zinc anodes

When pumping corrosive liquids the following zinc anodes are available.
Drive unit Zinc anode set Assembly drawing
3127.170/.180 443 26 30 4580900

Hydraulic unit Zinc anode set Assembly drawing

C/LT 44226 11 4423500
C/MT 44226 13 4423700
CklT DNlOO 443 26 12 4423600
WI-IT DN80 443 26 14 4423800
D/MTDN 100 4432631 47168 00
D/H-l- DN 80

Note: The zinc anodes are not approved to be used with the explosion proof version.

8.14 Flushvalve 4901 (only for 3127.090/180)

Two flushvalves are available.The standard valve with a cast iron ball (556 51 01) and the special version
with a polyurethane ball (556 5 1 02).To mount it without extra preperation use following pumphousing:
309 27 22, - CP-LT DN150
465 14 22, - CP-HT DNlOO NEVA CLOG
309 25 20, - CP-MT DN150
426 44 20, - CP-MT DNlOO
309 26 20, - CP-HT DN 80
309 59 20, - CP-HT DNlOO (60 HZ)
309 26 30, - CP-Super HT DN 80
429 60 20, - DP-MT DNlOO
589 63 20. - DP-HT DN 80
For more details about the flushvalve see technical specification (print no.: 89 19 94)
 3127.o!w180
3127.170/890

kcm~departmenc,~~e) ktionPage Issue

FAS/Waste Water Pumps, F. Oehlerking Zy 1995 9 l(l) 1

9. INSPECTION AND SERVICE

9.1 Mechanical face seais

When the pump is new or when a mechanical seal has been replaced, inspection is recom-
mended after one week of operation.

For inspection and changing of oil, the oil housing is provided with two oil screws accessible
from the outside. A special instruction how to change the oil is shown in the care and
maintenance.
The oil housing contains 2.25 liter (0.59 US gallon) of paraffmoil (See section 3, Page 2).
Never exceed this volume. If volume is exceeded the seals will open due to inner over-pressure
at high motor temperatures.

An inner and an outer mechanical face seal are part of the “BASIC REPAIR KIT”.

9.2 O-ring
The o-rings for pumps up to 40 ’ C are out of NBR (Nitril rubber).
The o-rings for the warm liquit version up to 90 ’ C are out of FPM (Fluorine rubber)
Several o-rings are available out of Terban . For more details see “Flygt Standard M 2633”.
ITT-Flygt offers o-ring kits, which are also part of the “BASIC REPAIR KIT”.

93 Stator housing
For inspections of the stator housing regarding liquid contents you have to disassemble the
pump. See “WORKSHOP MANUAL” when disassembling.

9.4 Bearings
The grease in the bearings is sufficient for the its whole lifetime .
When changing the bearings, and pre-greased bearings are not used, you need approximately 30
grams of grease 90 20 54 (see section 3, page 2) to fill up the bearings.
For the lifetime of the bearings see section 5.8.
The bearings are part of the “BASIC REPAIR KIT’.

9.5 Inspection and shop overhaul

Detailed information about inspection major overhaul is given in the
“INSTALLATION, CARE AND MAINTENANCE” .
ITT-Flygt offers a “WORKSHOP MANUAL ” in form of a handbook and
on a video tape.
Since 1995-01-01 are “BASIC REPAIR KITS” available which comprise
O-rings, mechanical seals and bearings.

9.6 Tools
Most of the tools needed for servicing the pump are tools normally included in every
serviceman’s tool kit. However, there are some special tools exclusively for this pump type
without which the servicing of the pump will be difficult and the pump can be very easily
damaged. These tools are listed in the catalogue “TOOLS FOR THE FLYGT’S SERVICE
WORKSHOP”.
 3127.090/180
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Ran(dcpamms
name) scctioslPage L%sue
FASMraste Water Pumps, F. Oehlerking Z&l995 10 l(4) 1

10. 50 HZ DATA

10.1 Electrical Data: 50 Hz

Motor: 21-ll-2AL
3-Phase, 2-Pole, 50 Hz , *Nominal Rated Speed: 2900 RPM
Type of duty: S 1

Type of Installation : -P,-S

Rated Output Power (40C): 7.4 kW
Nominal Max Input Power(4OC): 8.8 kW

Voltage Stator Starting Winding

V Number Current ReSiStanCe
A Ohm/Phase
230/400 01 199/ 116 0.488
4001690 02 114/ 66 1.483
690D 03 66 4.437
190-200D 28 258-274 0,295
200-208/346-350 32 210 / 120 0.379
220/380 34 193/ 111 0.452
346-350D 35 122-123 1.153
3801660 38 111164 1.339
4OOD 40 137 1.181
400-440D 44 94-105 1.661
500D 50 88 2.263
550D 55 82 2.843
660D 58 65 3.930

The starting current is stated with a tolerance of 20%.

For more and specific information on electrical data, see the Ratings
and Motor Charts.
 3127.090/180
3127.170/890

l+m(deputment
name) s.xtioaPage Iaeuc
FAS/Waste Water Pumps, F. Oehlerking E& 1995 10 2(4) 1

Motor: 21-10-4AL
3-Phase ,4-Pole, 50Hz , Nominal Rated Speed: 1440 RPM
Type of duty: S 1

Type of Installation :-P,-S,-J,-L

Rated Output Power (40C): 4.7 kW
Nominal Max Input Power(4OC): 5.7 kW

Type of Installation :-T

Rated Output Power (40C): 4.0 kW
Nominal Max Input Power(4OC): 4.7 kW

Voltage Stator Starting Winding

V Number Current Resistance
A Ohm/Phase
400/690 01 56132 3.050
230/400 02 99158 0.994
690D 03 34 8.851
190-200D 28 140-149 0.610
200-208/346-350 32 110/60 0.824
2201380 34 102 I59 0.933
346-350D 35 67 - 68 2.209
380/660 38 60135 2.743
400D 40 73 2.440
400~44OD 44 50- 57 3.348
500D 50 48 4.496
550D 55 41 5.698
660D 58 36 7.922

The starting current is stated with a tolerance of 20%.

For more and specific information on electrical data, see the Ratings
and Motor Charts.
 3127.O!M/180
3127.17OlWO

Fmm(dcpartmcntname) secticm Page Issue

FAS/Waste Water Pumps, F. Oehlerlcing Ey 1995 10 3(4) 1

Motor: 2I-12-4AL
3-Phase, CPole, 50Hz, Nominal Rated Speed: 1450 RPM
Type of duty: Sl

Type of Installation :-P,-S,-J,-L

Rated Output Power (40C): 5.9 kW
Nominal Max Input Power(4OC): 7.0 kW

Type of Installation :-T

Rated Output Power (40C): 4.7 kW
Nominal Max Input Power(4OC): 5.6 kW

Voltage Stator starting Winding

V Number current Resistance
A Ohm/Phase
190-200D 28 171-182 0.450
200-208/346-350 32 140/80 0.593
220-230/380-400 34 130175 0.701
346-350D 35 82 1.720
380~400/660-690 38 75144 2.104
400D 40 91 1.824
400~44OD 44 62-69 2.621
500D 50 60 3.373
550D 55 50 4.376
660-690D 58 58 6.546

The starting current is stated with a tolerance of 20%.

For more and specific information on electrical data, see the Ratings
and Motor Charts.
 3127.090/180
3127.170/890

_(depPlhnenf_) D&e section PW Iswe

FAS/Waste Water Pumps, F. Oehlerking May 1995 11 l(5) 1

11. 60 HZ DATA

11.1 Electrical Data: 60 Hz

Motor: 21-11-2GZ
I-Phase ,2-Pole, 60 Hz , Nominal Rated Speed: 3430 RPM
Type of duty: S3 60%
Recommended capacitors: 220V 230V
start : 624p 58Op.F
Run : 131@ 12oj.lF

Type of Installation : MP&IF

Rated Output Power (4OC): 7.0 kW (9,4 hp)
Nominal Max Input Power(4OC): 8.7 kW

Type of Installation : MP&IF (only for FUS and FCDN)

Rated Output Power (40C): 5.0 hp - SF 1,9

Voltage stator Starting Winding

V NllIIlber Current Resistance
A Ohm/Phase
220-230 72 170 Main: 0,219
Aux.: 0,388

The starting current is stated with a tolerance of 20%.

For more information on electrical data, see the Ratings

and Motor Charts.
 3127.O!M/180
3127.17OMO
hmn
(dcpartmcnL
n-1 secti00
Page Issue

FAS/Waste Water Pumps, F. Oehlerking Ey 1995 11 20) 1

Motor: 21-11-2AL
3-Phase, 2-Pole, 60 Hz , Nominal Rated Speed: 3500 RPM
Type of duty: Sl

Type of Installation : -P,-S

Rated Output Power (40C): 8.2 kW (11.0 hp)
Nominal Max Input Power(4OC): 9.7 kW

Voltage Stator starting Winding

V Number Current Resistance
A Ohm/Phase
220-230/440-460 12 199-192 / 100 2.262
200-220D 28 258 - 287 0.295
220-2301380 29 237-229 I 136 0.352
380D 30 134 1.014
230-24iY400 32 197-224 I 124 0.379
260/440-460 34 207/ 116-113 0.452
440~460D 38 117 - 113 1.339
400D 40 121 1.181
575D 50 85 2.263
575~6001) 52 73 - 83 2.557

Type of Installation : MP&IF (only for FUS and FCDN)

Rated Output Power (40C): 7.5 hp - SF 1,5

Voltage Stator starting Winding

V Number Current Resistance
A Ohm/Phase
23OYll 12 199 2.262
200-208 28 258-270 0.295
575D 52 73 2.557

The starting current is stated with a tolerance of 20%.

For more an specific information on electrical data, see the Ratings

and Motor Charts.
 3127.090/180
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Fran
(depmxnt
nmd section
Page hue

FAS/Waste Water Pumps, F. Oehlerking Ey 1995 11 30) 1

Motor: Zl-10-4AL
3-Phase, 2-Pole, 60 Hz , Nominal Rated Speed: 1750 RPM
Type of duty: Sl

Type of InstalIation : -P,-S,-J,-L

Rated Output Power (4OC): 5.6 kW (7.5 hp)
Nominal Max Input Power(4OC): 6.7 kW

Type of Installation : -T
Rated Output Power (4X): 4.8 kW (6.4 hp)
Nominal Max Input Power(4OC): 5.6 kW

Voltage St&or starting Winding

V Number Current Resistance
A Ohm/Phase
220-230/440-460 12 108/54 0.537
200-220D 28 131-147 0.610
2201380 29 1781 71 0.703
380D 30 73 2.117
230-24Ol400 32 102-116/64 0.824
260/440-460 34 ill/ 62 0.933
440~4601) 38 64-62 2.743
400D 40 65 2.440
575D 50 47 4.496
575~600D 52 40- 46 5.402

The starting current is stated with a tolerance of 20%.

For more and specific information on electrical data, see the Ratings
and Motor Charts.
 3127.0!90/180
3127.170/8!)0

Fmnckprtmmname) Date section

PW l!+sue
FASMraste Water Pumps, F. Oehlerking May 1995 11 4(5) 1

Motor: 21-12-4AL
Z-Phase , a-Pole, 60 Hz , Nominal Rated Speed: 1730 RPM
Type of duty: Sl
Recommended capacitors: 220V 230V 240V
start : 35op.F 35op.F 35opF
Run : 85@ 75lF 65p.F

Type of Installation : -P,-S,-J,-L

Rated Output Power (40C): 5.5 kW (7.4 hp)
Nominal Max Input Power(4OC): 6.6 kW

Voltage stator Starting Winding

V Number Current Resistance
A Ohm/Phase
220-240 12 95 0,405

Motor: 21-12-4AL
3-Phase, 2-Pole, 60 Hz , Nominal Rated Speed: 1740 RPM
Type of duty: Sl

Type of Installation : -P,-S,-J,-L

Rated Output Power (40C): 7.6 kW (10.0 hp)
Nominal Max Input Power(405): 8.9 kW

Type of Installation : -T
Rated Output Power (4OC): 5.5 kW (7.4 hp)
Nominal Max Input Power(4OC): 6.5 kW

Voltage stator Starting Winding

V Number Current Resistance
A Ohm/Phase
220-230/440-460 12 130165 0.405
200-220D 28 160-180 0.450
220-230/380 29 148-143 / 85 0.552
380D 30 89 1.538
230-240/400 32 130-150 / 82 0.593
260/440-460 34 138 / 77-75 0.701
440-460D 38 78-75 2.104
400D 40 80 1.824
575D 50 57 3.373
575-600D 52 48 - 55 3.905

The starting current is stated with a tolerance of 20%.

For more and specific information on electrical data, see the Ratings
and Motor Charts.
 3127.0!90/180
3127.17Ol890

Ii-m
(depammnS
name) saction
Page ksue

FAS/Waste Water Pumps, F. Oehlerking Ky 1995 11 5(5) 1

11.2 Performance Pump Impeller Channel-- Moment of inertia (kgmz)

curve no. housing part no. Throughlet bP* Imp.+Shaft unit
3127.170/890
LT 61-216-00-1210 508 65 00 486 54 09 Grinder*
61-266-00-1260 508 66 00 486 54 09 Grinder*
63-212-00-5210 586 65 00 486 54 09 Grinder*
63-262-00-5260 508 66 00 48654 11 Grinder*
3127.090/180
C-SH 63-257-00-5265 309 26 10 493 39 13 140x40 Q 0.028 0.058
63-258-00-5265 309 26 10 493 39 14 1-40x40 Q 0.027 0.057
63-259-00-5265 309 26 10 49339 15 1-40x40 Q 0.026 0.056
C-LT 63-41 l-00-3710 3092700 4413001 2-76x76 C 0.088 0.118
LL-LT 63-41 l-00-3797 396 73 00 44130 01 2-76x76 C 0.088 0.118
C-LT 61-412-00-3010 3092700 44130 02 2-76x76 C 0.087 0.117
LL-LT 61-412-00-3097 396 73 00 44130 02 2-76x76 C 0.087 0.117
C-LT 63-412-00-2210 3092700 44130 02 2-76x76 C 0.087 0.117
LL-LT 63-412-00-2297 396 73 00 44130 02 2-76x76 C 0.087 0.117
C-MT 63-432-00-3730 309 25 00 430 15 00 1-87x100 E 0.054 0.084
C-MT 63-432-00-2240 4264400 430 15 00 1-87x100 E 0.054 0.084
C-MT 61-433-00-3030 3092500 3090900 1-82x100 E 0.057 0.087
C-MT 61-433-00-3040 4264400 3090900 1-82x100 E 0.057 0.087
C-MT 63-433-00-2230 309 25 00 3090900 1-82x100 E 0.057 0.087
C-MT 63-433-00-2240 4264400 3090900 1-82x100 E 0.057 0.087
C-MT 61-434-00-3030 3092500 3091100 1-80x100 E 0.058 0.088
C-MT 61-434-00-3040 4264400 3091100 1-80x100 E 0.058 0.088
C-MT 63-434-00-2230 309 25 00 3091100 1-80x100 E 0.058 0.088
C-MT 63-434-00-2240 4264400 3091100 1-80x100 E 0.058 0.088
C-MT 63-436-00-2230 3092500 427 53 00 1-100x100 c 0.025 0.055
C-MT 63-436-00-2240 4264400 427 53 00 1-100x100 c 0.025 0.055
C-LT 63-442-00-37 10 309 27 00 430 14 00 1-100x1 10 E 0.053 0.083
c-HT 63-46 I-00-3760 309 59 00 430 13 00 l-76x76 C 0.077 0.107
c-HT 61-462-00-3060 309 59 00 430 1200 1-56x56 C 0.089 0.119
c-HT 63-467-00-3760 309 59 00 379 29 00 1-76x76 C 0.070 0.100
HS-HT 63-468-00-2269 339 88 00 3399000 1-50x50 Q 0.063 0.093
C-MT 63-481-00-3755 465 14 00 439 1200 1-76x76 Nevaclog 0.094 0.124
C-MT 63-483-00-3755 465 1400 439 14 00 l-76x76 Nevaclog 0.087 0.117
C-MT 61-484-00-3055 465 14 00 439 16 00 l-76x76 Nevaclog 0.086 0.116
C-MT 63-484-00-3755 465 1400 439 16 00 l-76x76 Nevaclog 0.086 0.116
C-MT 61-485-00-3055 465 1400 439 18 00 l-76x76 Nevaclog 0.070 0.100
C-MT 63-485-00-2255 465 14 00 439 1800 l-76x76 Nevaclog 0.070 0.100
F-LT 63-491-00-3791 435 32 06 435 3101 Cutter wheel*
F-LT 61-492-00-3091 435 32 06 4353102 Cutter wheel*
F-LT 63-492-00-379 1 435 32 06 435 3102 Cutter wheel*
PL-LT 63-495-00-3796 416 78 00 416 82 00 Propeller 0.074 0.074
PL-LT 63-496-00-3796 416 78 00 433 48 00 Propeller

C = circular, E = elliptic, Q = quadratic, *a cutter wheel grinds/cuts the solids