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Effect of recycled coarse aggregate on damage


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ARTICLE in MATERIALS AND STRUCTURES · DECEMBER 2011


Impact Factor: 1.71 · DOI: 10.1617/s11527-011-9736-7

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Belén GONZÁLEZ Fonteboa Fernando Martínez Abella


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Javier Eiras-López Sindy Seara-Paz


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Effect of recycled coarse aggregate on
damage of recycled concrete

Belén González-Fonteboa, Fernando


Martínez-Abella, Javier Eiras-López &
Sindy Seara-Paz

Materials and Structures

ISSN 1359-5997
Volume 44
Number 10

Mater Struct (2011) 44:1759-1771


DOI 10.1617/s11527-011-9736-7

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Author's personal copy
Materials and Structures (2011) 44:1759–1771
DOI 10.1617/s11527-011-9736-7

ORIGINAL ARTICLE

Effect of recycled coarse aggregate on damage of recycled


concrete
Belén González-Fonteboa •
Fernando Martı́nez-Abella •

Javier Eiras-López •
Sindy Seara-Paz

Received: 23 November 2010 / Accepted: 24 March 2011 / Published online: 3 April 2011
 RILEM 2011

Abstract This study evaluates the possibility of damage, that are quantified using the critical stress
measuring the damage of the recycled concrete. In this and according to the scalar damage mechanics, are
way, two conventional concretes with a w/c ratio of given.
0.55 and 0.65 were designed. Based on them, six
recycled concretes with different percentages of Keywords Recycled concrete  Recycled
replacement of natural coarse aggregates with recy- aggregate  Damage  Scalar damage mechanics 
cled coarse aggregate (20, 50 and 100%) were Volumetric strain
obtained. To take into account the high absorption
capacity of the recycled aggregates, before using them
they were pre-wetted for 10 min. The results con-
cluded that scalar damage mechanics (based on the 1 Introduction and objectives
variations of the elastic modulus) and volumetric
strains curves can be use to quantify the damage of the One of the most influential zones in the behaviour of
recycled concrete. The results from both approaches structural concrete is the interface paste-aggregate.
indicated that the damage to concrete depended on the From a purely mechanical standpoint, in this inter-
percentage of replacement, increasing with higher face, loads are transferred between systems of
replacement percentages. Additionally, values of the different stiffness which may cause damage that, in
the end, affects the material in its entirety. In fact,
concrete is a three-phase composite material on a
B. González-Fonteboa (&)  F. Martı́nez-Abella  microscopic scale, a mortar matrix, aggregate and the
J. Eiras-López  S. Seara-Paz interfacial transition zone between these two zones.
Department of Construction Engineering, School The type of aggregate has an important effect on the
of Civil Engineering, University of A Coruña, E.T.S.I. properties of this zone. The weakness of this zone is
Caminos, Canales, Puertos. Campus Elviña s/n,
La Coruna 15071, Spain mainly due to the initial microcracks and to the high
e-mail: bfonteboa@udc.es stress concentrations around the transition zone
F. Martı́nez-Abella which are caused by the difference in the modulus
e-mail: fmartinez@udc.es of elasticity and in the shrinkage of the aggregate and
J. Eiras-López the matrix materials.
e-mail: jeiras@udc.es The main difference between conventional concrete
S. Seara-Paz and recycled concrete is the presence of adhered mortar
e-mail: sindyseara@hotmail.com to the recycled aggregates. Thus, in the recycled
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1760 Materials and Structures (2011) 44:1759–1771

concrete, there are two interfaces, the interface of rapid and continuous crack patterns correlates with
between adhered mortar and the original aggregate the critical stress (rcr) (stress where the volume of the
and the new interfacial transition zone between the new concrete under increasing load begins to expand rather
mortar and the recycled aggregate [1–4]. than continuing to contract [9]). The volumetric strain,
The aim of this paper is to investigate the damage defined as e = e1 ? 2 e2 (where e1 is the longitudinal
(D) inflicted on recycled concrete subjected to strain and e2 is the transverse strain [6, 9]), reflects the
compressive loads. The damage of concrete subjected damage of concrete by microcracks prior to failure. So,
to any type of loading can be measured in several identification of crack damage threshold is the point at
ways. In this study, two different methods were used, which the stiffness curve changes from positive to
scalar damage mechanics and volumetric strain negative, it is also defined as the reversal in the sign of
measurements. the volumetric strain increment [12].
In the biaxial test, concrete can exhibit a signif-
1.1 Scalar damage mechanics (SDM) icant change in volume when subjected to severe
inelastic states. The stress–volumetric strain diagrams
Briefly, the deformation of materials under loads indicate the limit of elasticity, the first point of
depends on many factors, such as atomic structure, inflection in the curve, the point corresponding to the
composition, rate of loading… However, if the stress– onset of instability and the ultimate load. This curve
strain curve is known, methods such as the variation of indicates the reserve of strength that concrete has
the elastic modulus seem to be most practical. In from the moment its elastic limit is reached until it
practice, the load-deformation relationship is obtained completely ruptures.
considering variables such as stress, strain, and elastic A study of the correlation between external
modulus (E). Under applied loads, the material struc- volume changes and internal microcrack propagation
ture begins to disintegrate, reducing its load capacity. showed that the load at which the stress–volumetric
The state of disintegration can be characterized using a strain curve deviates from linearity is related to a
dimensionless, scalar variable denoted as damage [5]. significant increase in microcracking at the aggre-
For any ductile material, the damage can be gate–paste interface and that the stress at which
determined using the variations (degradation) of E: volume begins to increase is related to a noticeable
D ¼ 1  Eeff =E; where Eeff is the change of E increase in microcracks through the matrix [9].
(undamaged) with respect to strain after the loading Macroscopically, critical stress appears to be related
goes beyond the linear stage and enters the plastic to strengths of concrete under short-term repetitive
region. and long-time loading, and to fracture toughness,
However, for brittle materials, such as plain while microscopically, critical stress seems to indi-
concrete, the response is different because after cate the beginning of significant slow crack growth.
reaching peak load, failure occurs abruptly. Therefore
it is necessary to change the undamaged E for the
initial E (Eini) and the damaged E (Eeff) for the secant 2 Experimental program
E (Esec). In this way, the equation of damage can be
written as: D ¼ 1  Esec =Eini In this work, it was decided to design two different
conventional concretes, one with a water to cement (w/
1.2 Volumetric strain measurement c) ratio of 0.65, and the other with a w/c ratio of 0.50.
After that, recycled concretes using 20, 50 and 100% of
Many research works [6–11] have investigated the recycled coarse aggregate were designed and eight
propagation of cracks in concrete under uniaxial types of concretes were obtained, H-0.65-0, H-0.65-20,
compression. The conclusions found that concrete H-0.65-50 H-0.65-100, H-0.50-0, H-0.50-20, H-0.50-
initially presents microcracks that remain stable up to 50 and H-0.50-100. After that, tests were carried out to
about 30% of compressive strength (fc), at which point determine their basic properties: consistency, density,
they start to grow and propagate within the interface compressive strength using cubic and cylindrical
zone, corresponding their rapid propagation to specimens, tensile strength, longitudinal modulus of
70–90% of compressive strength (fc). The formation elasticity and Poisson’s ratio.
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Materials and Structures (2011) 44:1759–1771 1761

8-20C 4-12C 0-4C 4-16R

Fig. 1 Aggregates used

Finally, tests were performed in compression to Water-reducing admixture: in order to obtain the
evaluate the damage. These tests were done using the suitable workability a vinyl copolymer superplasti-
two methods described above. cizer (SIKAMENT 500 HE (S)) was used.
Recycled aggregates (Fig. 1 and Table 1): com-
mercial material obtained from real demolition
2.1 Materials debris of structural concrete was used. It was
obtained with a mobile plant that crushed only
The following materials were used in this research: clean concrete using impact crushers (Fig. 2). It was
Cement (C): Portland CEM I—42,5N/SR cement. made up principally of concrete and stone (Fig. 3).

Table 1 Basic properties


0-4N 8-20N 4-12N 4-20R
of the aggregates used
Density (g/cm3) (UNE 83133:1990, UNE 83134:1990) 2.58 2.72 2.73 2.40
Water absorption (%) (UNE 83133:1990, UNE 83134:1990) 3.28 1.95 2.54 5.01
Moisture content H-0.50-100 and H-0.50-20 (%) 0.24 0.09 0.10 2.06
Moisture content other mixes (%) 0.09 0.09 0.09 3.47
Flakiness index (%) 7 14 7
‘‘Los Angeles’’ coefficient (%) 23 34

DEMOLITION 0-600mm
MATERIAL

DOSING EQUIPMENT

40 mm SCREEN 40-600mm PRIMARY CRUSHER


0-200 mm >40mm

EXTRACTING 40-200mm
FERROUS MATERIAL SECONDARY CRUSHER 40 mm SCREEN
0-40mm 40 mm SCREEN
0-40mm
0-40mm

PRODUCT 0-40 mm

SCREEN TO DIFFERENT SIZE


FRACTIONS

Fig. 2 Recycling plant


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Fig. 3 Composition of the Gypsum; 0,2


recycled aggregates Aggregates Aggregates
with mortar; 14,1 Asphalt; 5,0 with asphalt; 5,1

Aggregates; 25,5

Mortar; 47,3
Masonry; 2,7

100

90 0-4N
4-12N
80
8-20N
Cumulative passing (%)

70
4-16R
60 4-16N (natural mix)

50

40

30

20

10

0
0.125 0.25 0.5 1 2 4 8 16 32.5 63
Sieve size (mm)

Fig. 4 Grading of the aggregates

The size fraction used was 4–16 mm (4–16R) whose absorption capacity of the aggregates. So, many
fineness modulus was 6.65. authors consider that one of the most important
Natural aggregates (Fig. 1 and Table 1): two size properties of the recycled aggregate is the water
fractions of crushed limestone coarse aggregates (CA) absorption capacity, and they indicate that the high
were used, one with nominal sizes of 4 and 12 mm water absorption capacity of the recycled aggregates
(4-12N) and a fineness modulus of 6.24 and the other can mainly be attributed to the residue of mortar
with nominal sizes of 8 and 20 mm (8-20N) and a adhering to the original aggregate [4, 13–15]. This
fineness modulus of 7.30 respectively. Finally a size property, in recycled aggregates, ranges from 3 to
fraction of natural fine aggregate (FA), with nominal 12% for the coarse and the fine fractions [16, 17]. So,
sizes of 0 and 4 mm (0-4N) with a fineness modulus of as it can be seen in Table 1 the recycled aggregates
3.05 was used. In Fig. 4, the grading curves for each used in this study presented a low water absorption
aggregate are displayed, showing the similarities capacity (5%—Table 1) which means that they are
between the curves for recycled and natural coarse recycled aggregates of relatively good quality. Also
aggregate resulting from the mixture between fractions in Table 1 it can be seen a suitable Los Angeles
4-12N and 8-20N (natural coarse aggregate mix). coefficient (Spanish standard recommends [18] val-
The principal difference between conventional ues below 40%) and Fig. 3 shows the composition of
aggregate and recycled aggregate is the adhered recycled aggregates where products from concrete
mortar, and the quantity of this is related to the water sum up 86.9% of the total.
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2.2 Concrete mixtures pre-soaking them for 24 h [21–24], or pre-wetting


them for 10–15 min [25–28].
The Faury method [19] was used as the basis for the In this research, the chosen option was to pre-wet
design of the concrete mixes. The coarse aggregates aggregates for 10 min, considering that this would
were pre-wetted. The amount of water-reducing reduce the degree of bleeding. The 10 min period was
admixture was adjusted taking the consistency into fixed through preliminary testing (water absorption
account. The water incorporated by the additive was vs. time) to reach 70% saturation.
also taken into account. The dosages for 1 m3 of On the other hand, an effort was made to take into
concrete are listed in Table 2. account the water absorbed by the natural sand during
The high water absorption capacity of recycled the mixing process. In this way preliminary tests,
aggregates implies a water demand during the mixing consisting on mixing (during the time of a mixing
that notably influences fresh concrete consistency. To process) water and sand, were developed. Thorough
avoid it, the authors present three alternatives: to these tests it was detected that the water that the sand
work with dry aggregates while increasing the was able to absorb during this process depended on
amount of water incorporated in the mix [20], or its moisture content and it could be estimated that
during the mixing process sand would be able to
absorb 70% of the difference between its absorption
Table 2 Mix proportions 1 m3 capacity and moisture content.
The pre-wetted procedure of the aggregates was as
0% 20% 50% 100%
follows: immediately before mixing, the coarse aggre-
Concrete H-0.65 gates were immersed in water for 10 min and then
allowed to drain for another 10 min. Considering that
Cement (kg) 275.00 275.00 275.00 275.00 coarse aggregates were saturated up to 70% of their
Water (kg) 178.75 178.75 178.75 178.75 capacity and sand absorbed 70% of the difference
0-4N (kg) 918.49 938.05 962.73 1005.18 between its absorption capacity and moisture content,
8-20N (kg) 486.19 372.47 218.29 0.00 the amount of excess water incorporated into the
4-12N (kg) 457.65 350.60 205.48 0.00 mixture could be determined, thus obtaining a repre-
4-16R (kg) 0.00 180.77 423.77 756.46 sentative parameter denominated, within the frame of
w/c 0.65 0.65 0.65 0.65 the present research, estimated water-to-cement ratio.
Estimated w/c 0.65 0.66 0.68 0.68 Using these mixes, batches of 120 l were produced
Cement paste/aggregate 0.36 0.36 0.36 0.36 for each type of concrete. From these batches 18
CA/FA 1.03 0.96 0.88 0.75 cylindrical specimens of 15 9 30 cm, 2 of 10 9 20 cm
Water-reducing 0.70 0.70 0.70 0.70 and 3 cubic specimens of 10 9 10 9 10 cm were made
admixture (%) and used to study the basic properties and the damage
behaviour of each type of concrete.
Concrete H-0.50

Cement (kg) 380.00 380.00 380.00 380.00


2.3 Tests description
Water (kg) 190.00 190.00 190.00 190.00
For each type of concrete, in addition to the consistency
0-4N (kg) 781.43 794.31 811.37 838.29
(UNE-EN 12350-2:2009), the test programme to deter-
8-20N (kg) 665.44 512.76 303.34 0.00
mine the basic properties included the following tests
4-12N (kg) 307.93 237.28 140.37 0.00
carried out at 28 days: compressive strength (UNE-EN
4-16R (kg) 0.00 187.51 443.71 807.97
12390-3:2009), using cylindrical specimen, fc,cyl and
w/c 0.50 0.50 0.50 0.50
using cubic specimen fc,cub, tensile splitting strength, fct
Estimated w/c 0.51 0.51 0.53 0.56
(UNE-EN 12390-6:2001), longitudinal and transverse
Cement paste/aggregate 0.45 0.45 0.45 0.45
modulus of elasticity (UNE 83316:1996), values of the
CA/FA 1.25 1.18 1.09 0.96
secant modulus of elasticity between stress 0 and 40% of
Water-reducing 0.70 0.70 0.70 0.70
the maximum stress, Ec, and density and water absorp-
admixture (%)
tion (UNE-EN 12390-7:2009).
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1764 Materials and Structures (2011) 44:1759–1771

Tests were carried out using load control rate and The consistencies measured by slump values
strain control rate. Four strain gauges were fitted to remained within the range of fluid consistency
the specimens used in the longitudinal and transverse (10–15 cm of slump value) for H-0.65 concretes or
modulus of elasticity tests and in the compressive liquid consistency (over 15 cm of slump value) for
strength tests. Two were used to measure the axial H-0.50 concretes. Using prewetted coarse aggregates
strain and the other two were used to measure the and a constant additive rate, slump values remained
transverse strain. Two longitudinal displacement constant for the different types of concretes, regardless of
transducers were additionally used in the compressive the percentage of replacement with recycled aggregate.
strength tests developed under strain control rate. The adhered mortar to the recycled aggregates
Thus, throughout these tests, the loads and the strains causes a decrease in the density values of recycled
were measured, making it possible to define the concrete. Similarly, the use of recycled aggregates,
stress–longitudinal strain, the stress–transverse strain, which have a greater water absorption capacity than
the stress–volumetric strain curves and the secant E natural aggregates, owing to the adhered mortar,
in each load state. resulted in higher water absorption values with the
recycled concretes than with conventional ones;
moreover the greater the percentage of replacement,
3 Experimental results the higher the water absorption values [14, 26].
When presoaked or prewetted aggregates are used,
3.1 Basic properties some authors conclude that there is no significant
difference between the strength of conventional con-
The results on the basic properties of the concretes cretes and recycled concretes [15, 26, 29]. However,
are shown in Table 3 [28]. other authors conclude that in the case of using the
recycled aggregate in saturated state, the high water
content inside the aggregate particles may result in
Table 3 Basic properties of the concretes [28] ‘‘bleeding’’ during casting; consequently, the compres-
0% 20% 50% 100% sive strength of the concrete would be reduced [23].
In this research, by working with recycled aggre-
Concretes H-0.65
gates of relatively good quality and prewetting coarse
Slump values (cm) 12 11 11 11 aggregate, compressive strength (fcm), underwent
Estimated w/c ratio 0.65 0.66 0.68 0.68 only a slight decrease with the use of recycled
Density (t/m3) 2.34 2.32 2.30 2.27 aggregate. In particular, for H-0.65 concrete, replace-
Water absorption (%) 7.24 7.36 7.59 8.26 ment percentages of 20 and 50% hardly show any
fcm,cyl (MPa) 31.92 31.71 32.35 30.13 differences with control mixes. Only concrete with
fcm,cub (MPa) 41.49 37.04 37.60 37.08 100% replacement shows a reduction of 5.6%
fctm (MPa) 2.91 2.40 2.48 2.62 compressive strength. With concrete type H-0.50,
Ecm (MPa) 29569.27 28189.64 26351.82 24260.58 reductions of 2.4, 16.4 and 9.5% are respectively
Poisson ratio 0.23 0.22 0.22 0.19 shown for 20, 50 and 100% replacement.
Analyzing tensile splitting strength results (fctm), it
Concretes H-0.50 can be observed that the incorporation of recycled
aggregates has no significant influence on this prop-
Slump values (cm) 21 19 20 19
erty, so the splitting tensile-to-compressive strength
Estimated w/c ratio 0.51 0.51 0.53 0.56
ratio of recycled concretes are similar to results
Density (t/m3) 2.36 2.33 2.31 2.27
obtained for conventional concretes made with natural
Water absorption (%) 6.26 5.89 6.67 8.55
aggregates, which agrees with conclusions reported by
fcm,cyl (MPa) 44.81 43.74 37.45 40.54
other authors [26, 30–32].
fcm,cub (MPa) 58.52 50.81 43.35 46.57
However, the values of the longitudinal (Ecm) and
fctm (MPa) 2.83 3.07 2.90 2.93
transverse (Poisson ratio) modulus of elasticity were
Ecm (MPa) 33874.63 32594.23 28816.72 23993.54
affected by the use of recycled aggregate, since
Poisson ratio 0.25 0.25 0.23 0.21
considerable decreases with the percentage of
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Materials and Structures (2011) 44:1759–1771 1765

Fig. 5 Volumetric strain. 1,0


Load control rate.
H-0.65/H-0.50 0,9

0,8

0,7
ε2=Transverse strain εv=Volumetric strain
0,6
εv = ε1+2 x ε2

Stress/fc
0,5

0,4
ε1=Longitudinal strain
0,3

0,2
εv-100 εv-50 εv-20 εv-0
0,1 ε2-100 ε2-50 ε2-20 ε2-0
H-0,50 Load control rate ε1-100 ε1-50 ε1-20 ε1-0
0,0
-2000 -1500 -1000 -500 0 500 1000 1500 2000 2500
Strain (x10-6)

1,0

0,9

0,8

0,7
ε2=Transverse strain εv=Volumetric strain
0,6
εv = ε1+2 x ε2
Stress/fc

0,5

0,4
ε1=Longitudinal strain
0,3

0,2
εv-100 εv-50 εv-20 εv-0
0,1 ε2-100 ε2-50 ε2-20 ε2-0
H-0,65 Load control rate ε1-100 ε1-50 ε1-20 ε1-0
0,0
-2000 -1500 -100 0 -500 0 500 1000 1500 2000 2500
Strain (x10-6)

replacement have been detected. These decreases are 3.2 Volumetric strains
caused by the used of recycled aggregate with a lower
Young modulus than conventional aggregate. Various The stress–volumetric strain diagram has been con-
authors [33, 34] show greater decreases in modulus of structed to determine the effect of the incorporation of
elasticity than those obtained for compressive recycled coarse aggregate on the critical stress at which
strength, and more pronounced as replacement per- rapid and continuous crack propagation starts (Figs. 5, 6).
centage is increased [20, 35], however, there exists a The graphs show the results obtained with the tests
fairly degree of diversity in the results [36]. In this in load control rate and in strain control rate. On the
case, for H-0.65 concrete, decreases in the values of basis of these results, the critical stress and maximum
the modulus of elasticity were 4.7, 10.9 and 18.0% volumetric strain values of each concrete can be
for 20, 50 and 100% replacement. For H-0.50 determined at each load step.
concrete, the differences were 3.8, 14.9 and 29.2% Analyzing the shape of the volumetric strain
for 20, 50 and 100% replacement (Fig. 4). curves in load control rate (Fig. 5) and strain control
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1766 Materials and Structures (2011) 44:1759–1771

Fig. 6 Volumetric strain. 1,0


Strain control rate.
H-0.65/H-0.50 0,9

0,8

0,7
ε2=Transverse strain εv=Volumetric strain
0,6
εv = ε1+2 x ε2

Stress/fc
0,5

0,4
ε1=Longitudinal strain
0,3

0,2 εv-100 εv-50 εv-20 εv-0


ε2-100 ε2-50 ε2-20 ε2-0
0,1 ε1-100 ε1-50 ε1-20 ε1-0
H-0,65 Strain control rate
0,0
-2000 -1500 -1000 -500 0 500 1000 1500 2000 2500
-6
Strain (x10 )

1,0

0,9

0,8

0,7
ε2=Transverse strain εv=Volumetric strain
0,6
εv = ε1+2 x ε2
Stress/fc

0,5

0,4
ε1=Longitudinal strain
0,3

0,2
εv-100 εv-50 εv-20 εv-0
0,1 ε2-100 ε2-50 ε2-20 ε2-0
H-0,50 Strain control rate ε1-100 ε1-50 ε1-20 ε1-0
0,0
-2000 -1500 -1000 -500 0 500 1000 1500 2000 2500
-6
Strain (x10 )

rate (Fig. 6) it can be observed that all the curves volumetric strains of concrete with recycled aggre-
present the same shape, regardless of the percentage gate were found to be greater than those of conven-
of recycled coarse aggregate used. However, since tional concrete from low stress steps (0.1 fc) to a
very low stress step (0.1 fc) differences between stress step value of about 0.8 fc. From this stress value
volumetric strains values for conventional concrete the conventional concrete (and with it the concrete
and for recycled concrete with 100% replacement are with 20% of recycled aggregate of similar behaviour)
seen, the concretes with the highest percentages of is able to develop the greatest volumetric strains.
recycled aggregate consistently exhibited the highest Thus, upon the analysis of Fig. 7 in which the
values of volumetric strain. The concrete with 20% maximum volumetric strain values for different con-
recycled aggregate presents a curve that is very cretes in load control rate and strain control rate are
similar to that of conventional concrete. shown, when the test is performed on load control rate,
When volumetric strain curves obtained in strain the recycled concretes, and specifically the concrete with
control rate are analyzed (Fig. 6), in general, the 100% replacement with recycled coarse aggregate,
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Materials and Structures (2011) 44:1759–1771 1767

Fig. 7 Maximum 900


volumetric strain
800

700

Maximum volumetric strain


600

(x10-6)
500

400

300

200
LC: Load Control rate H-0,65-LC H-0,50-LC
100
SC: Strain Control rate H-0,65-SC H-0,50-SC

0
0 20 40 60 80 100
% replacement

Fig. 8 Critical stress 1,00

0,95

0,90
Critical stress/fc

0,85

0,80

H-0,65 - LC H-0,50 - LC
0,75
H-0,65 - SC H-0,50 - SC
LC: Load Control rate
SC: Strain Control rate
0,70
0 20 40 60 80 100
% replacement

present maximum volumetric strain values higher than and H-0.50-100 are analyzed, the decrease in the
those developed for conventional concretes. However, critical stress is 6.5% when load control rate is used
when the test is performed in a strain control rate, the and 9.5% when strain control rate is used. When
situation is reversed so that the conventional concretes H-0.65-0 and H-0.65-100 are studied, the critical
experience the highest values of maximum volumetric stress decreased 4.5 and 6.3% in load control rate and
strain. In both cases the differences found between strain control rate respectively.
control conventional concretes and recycled concretes The presence of mortar adhered to the recycled
with 20% of replacement are not very significant. aggregate influences the mechanical behaviour of
Finally, Fig. 8 shows the values of the critical concretes so that the weakest point of these concretes
stress for different concretes in load control rate and is the adhered mortar. The growth of cracks and thus
strain control rate. The critical stress decreases with the beginning of the breaking process in recycled
an increase in the percentage of recycled coarse concrete is produced through the new interfacial
aggregate that is added. In this way, when H-0.50-0 transition zone (typical fracture surface in
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1768 Materials and Structures (2011) 44:1759–1771

Old transition zone breaking stress rates lower than those of conventional
concrete.
Natural aggregate
New transition zone

Recycled aggregate 3.3 Damage

The damage curves have been constructed to


determine the effect of the replacement of recycled
Old Paste
coarse aggregate in this parameter (Figs. 12, 13).
The graphs correspond to tests in load control rate
and strain control rate, on the basis of which it is
New Paste possible to extract the value of the damage accord-
ing to the SDM for each stress step value. The
analysis of these graphs shows that as the percent-
Fig. 9 Interfacial transition zone between the new and the old age of replacement of recycled coarse aggregate
paste
increases, the damage for any step stress value
increases as well. It can also be seen that the
concrete with 20% replacement, generally behaves
similarly to conventional concrete, with the greatest
differences being observed when the replacement
percentage is 100%.
Figure 14 represents the value of the damage for
Crack Old paste the maximum stress. Similar to what occurred in
strain control rate, the mortar adhered to the
recycled aggregate causes the damage values found
Interface in the recycled concrete to be higher than those
obtained with conventional concrete. First, H-0.65
New paste concretes present higher damage values than H-0.50
concretes. Secondly, the damage was found to
Fig. 10 Compressive strength test. Cracking affecting the old increase with the percentage of replacement, so that
cement paste concretes with 20% replacement had very similar
damage values (in the case of H-0.50 the same
value) to those of conventional concretes, while the
increases detected with the H-0.50-100 concrete was
8.7% in load control rate and 11.0% in strain control
rate. With H-0.65-100 concrete the increases were
11.3 and 8.4% in load control rate and in strain
control rate respectively. In this case the results
obtained in load control rate are quite similar to
those obtained in strain control rate tests.

Fig. 11 Tensile splitting strength test. Failure surface

4 Conclusions
conventional concretes), and in addition through the
recycled aggregate, through the old cement paste with In this study the effect of the use of recycled coarse
a low strength due to the high water to cement ratio of aggregate under water saturated conditions on the
the adhered mortar (Figs. 9, 10, 11). Thus the critical damage of the recycled concretes was investigated
stress in the recycled concrete is always reached for and the following conclusions can be drawn.
Author's personal copy
Materials and Structures (2011) 44:1759–1771 1769

1,0 1,0
0,9 0,9
0,8 0,8
0,7 0,7

Stress/fc
Stress/fc

0,6 0,6
0,5 0,5
0,4 0,4
0,3 0,3
0,2 0,2
H-0,65 Load control rate H-0,50 Load control rate
0,1 0,1
100 50 20 0 100 50 20 0
0,0 0,0
0,00 0,10 0,20 0,30 0,40 0,50 0,60 0,70 0,00 0,10 0,20 0,30 0,40 0,50 0,60 0,70
Damage Damage

Fig. 12 Damage. Load control rate. H-0.65/H-0.50

1,0 1,0
0,9 0,9
0,8 0,8
0,7 0,7
Stress/fc

Stress/fc
0,6 0,6
0,5 0,5
0,4 0,4
0,3 0,3
0,2 0,2
H-0,65 Strain control rate H-0,50 Strain control rate
0,1 0,1
100 50 20 0 100 50 20 0
0,0 0,0
0,00 0,10 0,20 0,30 0,40 0,50 0,60 0,70 0,00 0,10 0,20 0,30 0,40 0,50 0,60 0,70
Damage Damage

Fig. 13 Damage. Strain control rate. H-0.65/H-0.50

Fig. 14 Damage at 0,6


maximum stress

0,5

0,4
Damage

0,3

0,2

H-0,65 - LC H-0,50 - LC
0,1
LC: Load Control rate H-0,65 - SC H-0,50 - SC

SC: Strain Control rate


0,0
0 20 40 60 80 100
% of replacement
Author's personal copy
1770 Materials and Structures (2011) 44:1759–1771

• Due to the mortar adhered to the recycled Acknowledgments This study is part of the project entitled
aggregates, recycled concretes (with pre-wetted ‘‘3.2-358/2005/3-B: An experimental study on the use of RCDs
in recycled concrete used in structural applications
recycled aggregate) have a lower hardened den- (RECNHOR)’’, financed by the Spanish Environmental
sity and a higher absorption coefficient than Ministry. In order to go on with this line of research, a new
conventional concretes. Similarly, this causes a project has been given to the group. It belongs to the program
decrease in the compressive strength and in the CENIT (Spanish Ministry of Industry) and is called ‘‘Clean,
efficient and nice construction along its life cycle (CLEAM)’’.
longitudinal and transverse modulus of elasticity.
The tensile splitting strength is slight affected by
the replacement of natural coarse aggregate with References
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