Professional Documents
Culture Documents
The animation is based on 2 Control Panels (control cabinets), one built conforming to the IEC standard and
the other conforming to the UL standard. The user will be able to navigate through the animation interactively,
thus gaining a better understanding of UL specifics in the context of Industrial Control Panels.
PROCEDURE:
Click one of the devices installed in the Panels (either the IEC or the UL Panel) to display both information
about that device and the corresponding device in the other Panel.
Click the device again to display both detailed information (technical data, for example) and the UL specifics.
Use the buttons to scroll through the animation. The button takes you back to the start page from
any page in the animation.
Click the General information about UL button for general information about the UL market.
3VL circuit breaker 3RT contactor 3RR monitoring relay 3TK28 safety relay 8US busbar system
3RV1 circuit breaker 3RW soft starter SIMOCODE 3UF7 3RK3 modular 8US19 infeed system
safety system
3RV2 circuit breaker 3RF solid-state contactor 3RV29 infeed system
3SE5 position switch
Miniature circuit breaker 3RA motor feeder 3RA68 infeed system
UL marks
Degrees of protection
Control circuits
Lines/cables
Commissioning/acceptance
© Siemens AG 2015. All rights reserved.
Industry Sector
Line system configurations
480V
Grounded wye Slash rating: e.g. 480Y/277V
480V
277V
Devices with the following ratings are permitted: 480/277V, 600/347V,
600V, 480V
277V
480V 480V
Devices with the following ratings are permitted: 480V, 600V
Devices with the following ratings are not permitted:
480/277V, 600/347V
480V
Ungrounded wye Straight rating: e.g. 480V, 600V
480V
480V
Devices with the following ratings are permitted: 600V, 480V
Devices with the following ratings are not permitted: 600/377V,
480/277V
480V 480V
Devices with the following ratings are permitted: 480V, 600V
Devices with the following ratings are not permitted:
480/277V, 600/347V
480V
UL - Underwriter Laboratories
Underwriter Laboratories publishes standards and approves products in accordance with its own and third-party
standards (CSA, IEC, EN, etc.).
Branch Circuit
Starting from the load, all devices and
components up to the first
overcurrent protective device in the branch
(Branch Circuit Protective Device)
Branch Circuit See the next slide for clearances and
Branch Circuit
creepage distances
© Siemens AG 2015. All rights reserved.
Industry Sector
Branch and Feeder Circuit
The new edition of UL 508A defines the required clearances and creepage distances for the
Feeder and Branch Circuit in detail for the first time
Spacings required in infeed and distribution (Feeder Circuit) according to UL 508A Table 10.2 (extract)
0-125 V 126-250 V 251-600 V
inch mm inch mm inch mm
Through air 1/2 12.7 3/4 19.1 1 25.4
Over surface 3/4 19.1 1-1/4 31.8 2 50.8
Between uninsulated live
1/2 12.7 1/2 12.7 1 25.4
parts and enclosure
C
C-UL listing test symbol
This symbol identifies devices that comply with both CSA regulations for the Canadian market and UL regulations for the USA.
C US
Recognized Component test symbol
This symbol is for components or devices used in machines and systems. These components may have restrictions on their performance or may be incomplete
in construction. Only specialists working in compliance with the condition of acceptability are permitted to install such components and devices.
Recognized Component test symbol for Canada and the United States
Components bearing this mark meet the requirements of both the Canadian and US markets for Recognized Components.
C US
© Siemens AG 2015. All rights reserved.
Industry Sector
SCCR
Requirement from NEC 2011 Art. 409.110 and UL 508A, Art. 52:
Among the requirements to be met is that the SCCR
(short-circuit current rating) of the entire Control Panel must be marked on each Industrial Control Panel.
The SCCR value shall ensure that the Panel is only connected to systems where the prospective short-circuit
current will be less than or equal to the value on the rating plate.
Based on NEC 2011 Art. 409.110, there are essentially 3 different ways in which the SCCR value of a Panel can be
determined:
Determination of the short-circuit current (SCCR) in accordance with NEC 409.110 (4)
Step 1 (mandatory):
Listing of the SCCR values of the devices (values on the device or in the UL report)
The smallest value determines the total short-circuit rating of the Panel!
Step 2 (mandatory):
Listing of the SCCR values of the devices from UL 508A Table SB 4.1 (if an SCCR value has not been specified)
Step 3 (optional):
Listing of the SCCR values of switchgear assemblies
Series Rating Tests (series connection of at least 2 devices which can respond to a short circuit instantaneously)
Combination tests (series connection of devices of any type)
?
UL/NEMA Installation site Comparable
(typical application)
Protection against IP degree of protection
Type
1 General use Indoors Accidental contact with live parts and ingress of falling dirt IP 20
2 Protection against dripping water Indoors Ingress of dripping water and falling dirt IP 22
Outdoors Ingress of dust and rain blown by the wind, and protection from icing
3R Rain, hail, ice IP 54
(starters for pump) over
Indoors, outdoors Ingress of falling rain, splash water and jet water, no damage should ice
4 Dustproof, waterproof IP 65
(food industry) form
Dustproof, waterproof, resistant to Indoors, outdoors Ingress of falling rain, splash water and jet water, no damage should ice
4x Not available
corrosion (sewage treatment plants) form, anti-corrosion protection
x
© Siemens AG 2015. All rights reserved.
Industry Sector
Control circuits
Class 1 Control
Circuit
Class 2 Control Circuit (UL 508A § 2.7) = control circuits with limited power
Devices approved "...for use with class 2..." may only be used in these
control circuits with limited power
Control circuit supplied with power by an energy source (power supply devices certified acc. to UL1310,
UL5085-1 & 3, UL60950-1, UL1950) with max. 30 Vrms
Devices that are used entirely in a "Class 2 circuit" do not have to be checked via the AHJ Unlisted
components can be used
Basic requirements
All wires and busbars must be made of copper. (UL 508A Art. 29)
EXCEPTION: Busbars in the Panel can also be made of aluminum.
Internal wires
All internal wires must be approved for at least 90 °C and correspond to one of the
following types (UL 508A Art. 29/NFPA 79, Chapter 13):
1. Machine tool wire (MTW) according to UL 1063
2. Rubber insulated wire according to UL 44
3. Thermoplastic insulation according to UL 62
4. Appliance wiring material (acc. to NFPA 79 the line must be suitable for the application observe the style number)
5. Welding cable/diesel-locomotive wire
Wiring methods
See NFPA 79, Art. 13 and UL 508A, Art. 28, 29, 38
Wire sizes
Acc. to UL 508A wires in the main circuit must not be any smaller than 14 AWG (2.1 mm²). Wire size data is listed in the table on the
next slide.
Wire sizes and current carrying capacity - UL 508A, Table 28.1 (extract)
Wire size 60°C (140°F) 75°C (167°F)
AWG/kcmil [mm²] Copper [A] Aluminum [A] Copper [A] Aluminum [A]
14 (2.1) 15 - 15 -
12 (3.3) 20 15 20 15
10 (5.3) 30 25 30 25
8 (8.4) 40 30 50 40
6 (13.3) 55 40 65 50
4 (21.2) 70 55 85 65
3 (26.7) 85 65 100 75
2 (33.6) 95 75 115 90
1 (42.4) 110 85 130 100
1/0 (53.3) - - 150 120
2/0 (67.4) - - 175 135
3/0 (85.0) - - 200 155
4/0 (107.2) - - 230 180
250 (kcmil) (127) - - 255 205
300 (152) - - 285 230
350 (177) - - 310 250
400 (203) - - 335 270
500 (253) - - 380 310
600 (304) - - 420 340
700 (355) - - 460 375
750 (380) - - 475 385
800 (405) - - 490 395
900 (456) - - 520 425
Every electrical machine or system in the USA is checked by an inspector known as the AHJ (Authority
Having Jurisdiction) before it can be commissioned.
Acceptance is based on the NEC (National Electrical Code, also known as NFPA 70), the relevant
application-specific guidelines such as NFPA 79, as well as any local standards or specifications.
The next graphic (see next slide) outlines four possible ways of arranging acceptance.
Costs involved
Recommendation Very high quantities Many different systems Little UL knowledge Good UL knowledge
To IEC standard:
To UL standard:
Approval to IEC 60898-1 and IEC 60947-2 Approval to IEC 60898-1 and IEC 60947-2
Approval to CSA C22.2 No. 235 Approval to CSA C22.2 No. 5-02
Approval to UL 1077 for use as supplementary Approval to UL 489 as circuit breaker
protector Use as branch circuit protection
Can be used for the protection of control circuits if:
On the primary side: Control circuit is branched See UL report (UL File No. E243414) for further information
downstream of the BCPD
On the secondary side: Control circuit remains in Panel
Main switch
(3VL circuit breaker)
Device selection
To IEC standard:
To UL standard:
Device selection
To IEC standard:
To UL standard:
Device selection
To IEC standard:
To UL standard:
5TE6 socket
Device selection
To IEC standard:
To UL standard:
Busbar system
Device selection
To IEC standard:
8US busbar
system (40 mm)
To UL standard:
8US busbar
system (60 mm)
8US busbar system (40 mm busbar center-to-center spacing) 8US busbar system (60 mm busbar center-to-center spacing)
SC characteristics (IEC)
8US busbar system (40 mm busbar center-to-center spacing) 8US busbar system (60 mm busbar center-to-center spacing)
Approval Approval
to EN 13601 to IEC 60439-1
Approval and IEC 61439-2
to IEC 60439-1 Approval to CSA C22.2 No.14/ No.39
and IEC 61439-2 Approval to UL 508:
Approval to UL 508 only for use Use in feeder and branch circuit
in the branch circuit
See UL report (UL File No. E148698) for further information
3RT2 contactor
Device selection
3RT2 contactor
3RT2 contactor
Sizes S00 and S0
Screw terminal, spring-loaded, ring cable lug, and
solder pin (S00) connections
IEC – ratings
Rated operational current up to max. 50 A
(depending on the size and operating temperature)
Rated operational voltage up to max. 690 V AC
Rated frequency 50/60 Hz
CSA and UL – ratings
Rated operational current up to max. 42 A
(depending on the size and operating temperature)
Rated operational voltage up to max. 600 V AC
Rated frequency 60 Hz
Horsepower rating up to max. 25 hp (depending on the size and operating voltage)
For further information, go to www.siemens.de/sirius
3RT2 contactor
Approval to IEC 60947-1 and DIN EN 60947-1
Approval to IEC 60947-4-1 and DIN EN 60947-4-1
Approval to IEC 60947-5-1 and DIN EN 60947-5-1 (auxiliary switch)
Approval to CSA C22.2 No. 14
Approval to UL 508
Device selection
Device selection
Device selection
The screw-type connection system offers a convincing compact design and optimum ease
of handling. The clamping body's plasticity prevents clamped wires from slipping.
Support of applications up to 1,000 V DC
Available as through-type and PE terminals in various terminal sizes
2.5 mm², 4 mm², 6 mm², 10 mm², 16 mm², 35 mm²
Device selection
Device selection
Device selection
8US19 infeed
Device selection
Device selection
Device selection
Device selection
Class CC
fuse system
Device selection
Class CC
fuse system
Distributed IO
ET 200S motor starter
Device selection
Distributed IO
ET 200S motor starter
Device selection
Device selection
Modular
safety system 3RK3
Device selection
Device selection
Device selection
Device selection
3RF solid-state
switching device
Device selection
Device selection
Device selection
NEOZED
bus-mounting base
Device selection
NEOZED
bus-mounting base
DIAZED
bus-mounting base
Device selection
DIAZED
bus-mounting base
SIRIUS 3SE5
position switch
Device selection
Device selection
Device selection
Device selection
Main switch
(3VL circuit breaker)
Device selection
STANDARD version
STANDARD version
Lines/cables