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SOUTH PARS GAS FIELD DEVELOPMENT

PHASES 17& 18
CONTRACT NO: POGC-84-801-244
ONSHORE FACILITIES
Inspection & Test Plan for
Paint Work

Ref Doc. No. : ONS-09-0-PR-5253 Rev. No. : 0 Class : 1

INSPECTION & TEST PLAN


FOR
PAINT WORK

CONTRACT NO. : POGC-84-801-244

PROJECT : SOUTH PARS GAS FIELD DEVELOPMENT


(PHASES 17&18)

COMPANY : NATIONAL IRANIAN OIL COMPANY (NIOC)

SITE : ASSALUYEH , IRAN

0 9/SEP/2006 Issued For Approval OIEC B.LAYLABADI M.N.LEE J.MIRZAJANI

REV. DATE DESCRIPTION ORGANIZER PREPARED CHECKED APPROVED

South Pars Gas Field Development (Phases 9&10) Page 1 of 8


SOUTH PARS GAS FIELD DEVELOPMENT
PHASES 17& 18
CONTRACT NO: POGC-84-801-244
ONSHORE FACILITIES
Inspection & Test Plan for
Paint Work

Ref Doc. No. : ONS-09-0-PR-5253 Rev. No. : 0 Class : 1

TABULATION OF REVISED PAGES

Rev.3 PAGE
PAGE Rev.0 Rev.1 Rev.2
1
*
2 *
3 *
4 *
5 *
6 *
7 *
8 *

South Pars Gas Field Development (Phases 9&10) Page 2 of 8


SOUTH PARS GAS FIELD DEVELOPMENT
PHASES 17& 18
CONTRACT NO: POGC-84-801-244
ONSHORE FACILITIES
Inspection & Test Plan for
Paint Work

Ref Doc. No. : ONS-09-0-PR-5253 Rev. No. : 0 Class : 1

CONTENTS

Page

1. PURPOSE …………………………… 4
2. TERMS AND DEFINITIONS …………… 4
3. REFERENCES …………………………… 4
4. RESPONSIBILITIES …………… 4
5. INSPECTION & TEST PLAN …………… 5
6. ATTACHMENTS …………………………… 5

South Pars Gas Field Development (Phases 9&10) Page 3 of 8


SOUTH PARS GAS FIELD DEVELOPMENT
PHASES 17& 18
CONTRACT NO: POGC-84-801-244
ONSHORE FACILITIES
Inspection & Test Plan for
Paint Work

Ref Doc. No. : ONS-09-0-PR-5253 Rev. No. : 0 Class : 1

1. PURPOSE

The purpose of this Inspection & Test Plan (ITP) is to describe the methods and establish the
Quality Plan for the Inspection & Test Plan for the Stationary Equipment Installation Activities
for South Pars 9&10 Project.

2. TERMS AND DEFINITIONS

COMPANY: NATIONAL IRANIAN OIL COMPANY (NIOC) / Pars Oil and Gas Company
(COMPANY) or his nominated representative.

CONTRACTOR : The party (GS/OIEC/IOEC CONSORTIUM) which entered under Contract


Agreement with COMPANY for the Design, Engineering, Procurement and Construction of the
Onshore and Offshore Facilities regarding the South Pars Field Development Project 9&10.

SUBCONTRACTOR : shall mean any company, firm or person with whom CONTRACTOR
enters into a subcontract.

TPA(Third Party Authorities) : any inspection service person or company who is independent
from COMPANY, CONTRACTOR AND SUBCONTRACTOR.

SITE : the location for installation of the facilities at ASSALUYEH or the vicinity thereof in
the IRAN.

3. REFERENCES

3.1 Specification & Procedure

ONS-09-0-PR-4600 Work Procedure for Blasting & Painting Application

ONS-09-0-PM-4602 Blasting and Painting Work Plan

RP-6340S-999-6600-0001 Shop & Filed Painting Specification

4. RESPONSIBILITIES

4.1 SUBCONTRACTOR Field QA/QC Manager is responsible for Quality Control for all
kinds of Equipment Installation Work Activities.

South Pars Gas Field Development (Phases 9&10) Page 4 of 8


SOUTH PARS GAS FIELD DEVELOPMENT
PHASES 17& 18
CONTRACT NO: POGC-84-801-244
ONSHORE FACILITIES
Inspection & Test Plan for
Paint Work

Ref Doc. No. : ONS-09-0-PR-5253 Rev. No. : 0 Class : 1

4.2 SUBCONTRACTOR Field QC Inspector is responsible as


follows:

a) Prepare & Implement details of the field inspection


requirements or activities in accordance with the Project Specifications and other codes
and standard of the Contract.

b) Perform inspection and document review.

c) Comply with any instructions or comments by the COMPANY Site Engineer/CONTR-


ACTOR’s field inspector and Issue all field inspection reports to the COMPANY/CO-
MPA NY/CONTRACTOR for review/information.

d) Maintain regular contact with the COMPANY/CONTRACTOR, including reporting all


field inspection activities.

e) Prepare ITPs or Procedures (if required).

f) Prepare an updated list of Inspection/Test status and schedule.

g) Request the inspection & witness to Company Site Engineer/Contractor filed inspector
as per the ITP required for inspection on witness and hold point. (At least in one day
advance)

h) Perform Inspection.

i) Submit to CONTRACTOR/COMPANY the inspection/test records showing that all


required inspection/test activities are completed.

4.3 SUBCONTRACTOR Construction superintendent/supervisor has the responsibility for


implementing in Accordance with this procedure requirements.

5. INSPECTION & TEST PLAN

5.1 Inspection & Test Plan will be followed in the attachment.

6. ATTACHEMENTS

1. Inspection & Test Plan --- 3 Sheets


2. Inspection Report forms --- 4 Sheets

South Pars Gas Field Development (Phases 9&10) Page 5 of 8


SOUTH PARS GAS FIELD DEVELOPMENT
PHASES 17& 18
CONTRACT NO: POGC-84-801-244
ONSHORE FACILITIES
Inspection & Test Plan for
Paint Work

Ref Doc. No. : ONS-09-0-PR-5253 Rev. No. : 0 Class : 1

South Pars Gas Field Development (Phases 9&10) Page 6 of 8


INSPECTION & TEST PLAN FOR
Paint Work
Ref Doc. No. : ONS-09-0-PR-5253

DISCIPLINE :PAINTING

INSPECTION & TEST PLAN FOR PAINT WORK SUBCON : REV: 0

DESCRIPTION OF WORK : PAINT WORK


Applicable Spec. REPORTING PARTICIPATION BY
NO. DESCRIPTION OF INSPECTION / TEST REMARK
or Procedure FORMAT SUBCON. CONTRACTOR COMPANY TPA

1 MATERIAL RECEIVING INSPECTION ONS-09-PM-4600 MRI-001


RP-6340S-999-6600-
1) Check the material physical condition for 0001 X W SW

damage, Corrosion, etc...


R R R
2) Review Receiving Inspection Report & Mill
Certificate

RP-6340S-999-6600- PAI-001,006
2 SURFACE PREPARATION (BLASTING)
0001
ONS-09-0-PR-4600 X W SW
1) Check surface cleanliness
- SIS 05 5900 SA 2.5 / SSPC SP-10-63T
/ NACE Standard TM-01-70 NACE No.2

2) Check the Roughness X W SW


- Total Coating Thickness : less than 400 microns
: 30 ~ 50 microns
- Total Coating Thickness : greater than 400
microns
: 50 ~ 80 microns
- Stainless Steel : 25 microns

South Pars Gas Field Development (Phases 9 & 10) Page 7 of 8


INSPECTION & TEST PLAN FOR
Paint Work
Ref Doc. No. : ONS-09-0-PR-5253

LEGEND : R : Review SW : Spot Witness W : Witness H : Hold X : Execution of Inspection & Test
DISCIPLINE :PAINTING
INSPECTION & TEST PLAN FOR PAINT WORK SUBCON : REV: 0
DESCRIPTION OF WORK : PAINT WORK
Applicable Spec. REPORTING PARTICIPATION BY
NO. DESCRIPTION OF INSPECTION / TEST REMARK
or Procedure FORMAT SUBCON. CONTRACTOR COMPANY TPA

3) Check climate condition X H SW


- Surface temperature : great than 3℃ over dew
point
- Relative Humidity : less than 85%

3 PAINTING RP-6340S-999-6600-
0001 PAI-001,006
1) Verify the manufacturer painting material
X W SW
2) Verify the Painting System

X R R
3)Check the Humidity and Dew point Temperature
- Surface temperature : great than 3℃ over dew
point
- Relative Humidity : less than 85% X W

South Pars Gas Field Development (Phases 9 & 10) Page 8 of 8


INSPECTION & TEST PLAN FOR
Paint Work
Ref Doc. No. : ONS-09-0-PR-5253

SW
4) Check Dry Film Thickness
- Min 80% of Specified Thickness
- Max. 200% of Specified Thickness

X W W

LEGEND : R : Review SW : Spot Witness W : Witness H : Hold X : Execution of Inspection & Test

South Pars Gas Field Development (Phases 9 & 10) Page 9 of 8


INSPECTION & TEST PLAN FOR
Paint Work
Ref Doc. No. : ONS-09-0-PR-5253

DISCIPLINE :PAINTING

INSPECTION & TEST PLAN FOR PAINT WORK SUBCON : REV: 0

DESCRIPTION OF WORK : PAINT WORK


Applicable Spec. REPORTING PARTICIPATION BY
NO. DESCRIPTION OF INSPECTION / TEST REMARK
or Procedure FORMAT SUBCON. CONTRACTOR COMPANY TPA

5) Check the Porosity ( for internal lining only) RP-6340S-999-6600- PAI -001,006 X W SW
- Min 10% of Painted surface 0001
- 5 Volts per microns

6) Check the Adherence( for Final Coating only)


ASTM D3359 PAI-008 X W SW

South Pars Gas Field Development (Phases 9 & 10) Page 10 of 8


INSPECTION & TEST PLAN FOR
Paint Work
Ref Doc. No. : ONS-09-0-PR-5253
LEGEND : R : Review SW : Spot Witness W : Witness H : Hold X : Execution of Inspection & Test

South Pars Gas Field Development (Phases 9 & 10) Page 11 of 8

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