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3RT00FM(i-xii) 10/14/02 2:39 PM Page i
HANDBOOK
Volume 4
Radiographic
Testing
Technical Editors
Richard H. Bossi
Frank A. Iddings
George C. Wheeler
Editor
Patrick O. Moore
FOUN
DED
1941
American Society for Nondestructive Testing
3RT00FM(i-xii) 10/28/02 2:30 PM Page ii
Copyright © 2002
AMERICAN SOCIETY FOR NONDESTRUCTIVE TESTING, INC.
All rights reserved.
No part of this book may be reproduced, stored in a retrieval system or transmitted, in any form or by any means —
electronic, mechanical, photocopying, recording or otherwise — without the prior written permission of the publisher.
Nothing contained in this book is to be construed as a grant of any right of manufacture, sale or use in connection with
any method, process, apparatus, product or composition, whether or not covered by letters patent or registered
trademark, nor as a defense against liability for the infringement of letters patent or registered trademark.
The American Society for Nondestructive Testing, its employees, and the contributors to this volume assume no
responsibility for the safety of persons using the information in this book.
Copyright © 2002 by the American Society for Nondestructive Testing, Incorporated. All rights reserved. ASNT is not
responsible for the authenticity or accuracy of information herein, and published opinions and statements do not
necessarily reflect the opinion of ASNT. Products or services that are advertised or mentioned do not carry the
endorsement or recommendation of ASNT.
ACCPSM, IRRSPSM, Level III Study GuideSM, Materials EvaluationSM, NDT HandbookSM, Nondestructive Testing HandbookSM,
The NDT TechnicianSM and www.asnt.orgSM are service marks of the American Society for Nondestructive Testing.
ASNT®, Research in Nondestructive Evaluation® and RNDE® are registered trademarks of the American Society for
Nondestructive Testing.
ASNT exists to create a safer world by promoting the profession and technologies of nondestructive testing.
Errata
Errata if available for this printing may be obtained from ASNT’s Web site, www.asnt.org, or as hard copy by mail from ASNT,
free on request addressed to the NDT Handbook Editor at the address above.
NOTE:
Information presented on this page (highlighted in gray) is specific for the
printed version of this publication. For Library of Congress Cataloging-in-
Publication data pertaining to the CD-ROM edition, please click this link.
ii Radiographic Testing
3RT00FM(i-xii) 10/14/02 2:39 PM Page iii
President’s Foreword
The twenty-first century has now arrived ASNT career briefly in 1974. His start in
and we are aware that technology will the NDT profession came as a
continue to accelerate at blinding speed. radiographer in the Boston ship yards. His
As these changes occur, adaptation and name was Philip Johnson. He was the
implementation by the end user must architect and founder of this society. He
keep pace with proven innovations. As was the visionary who saw the need to
managers and engineers we have been draw upon our collective differences and
quick to defend the status quo and have unite for a common cause.
been slow to change when change is Johnson served as the organization’s
needed. Currently we are seeing a Secretary from 1941 to 1965. He also
significant lag in the usage of such assumed the dual role of editor for many
innovations as digital radiography. The of those years. In addition Johnson served
new challenge for practitioners and as our Executive Director from 1965
regulatory bodies will be the acceptance through 1974. Phil provided the
and integration of this already proven continuity and focus that must sustain
technology. any organization in those formative years.
The vitality and future of the American As you read through this book remember
Society for Nondestructive Testing depend that it was Johnson that made possible
on the creation, improvement and the process of cooperative collaboration.
sharing of information so that safety and
reliability stay at the forefront of product Stephen P. Black
development. ASNT President, 2001-2002
This volume represents the efforts of
many dedicated professionals who have
embraced change and given freely of their
time with the mission of making a
difference in their chosen profession.
ASNT commends each and every
contributor for their efforts in bridging
today’s technology with tomorrow’s
possibilities.
There were more than 100 individual
contributors and reviewers, representing
both volunteers and staff in an essential
ongoing partnership. Each has given a
piece of themselves that can never be
repaid.
A special thanks is due to technical
editors Richard Bossi, Frank Iddings and
George Wheeler for their commitment to
this project. This job requires an in-depth
understanding of the component parts of
the technology. The job is long and
tedious and must be driven from the heart
and the mind.
I must also thank the ASNT staff and
NDT Handbook Editor Patrick Moore for
their guidance and continued pursuit of
excellence. Year in and year out they have
made the necessary sacrifices to ensure
quality and value.
Finally, reflective tribute must go to an
individual who crossed paths with my
Foreword
iv Radiographic Testing
3RT00FM(i-xii) 10/14/02 2:39 PM Page v
Preface
Radiographic testing has been a may rely on other chapters for details on
preeminent method of nondestructive a particular concept. The reader is
testing since the discovery of X-rays in encouraged to refer to the index to find
1895. Film radiography in particular has information on items of interest in
been the backbone of industrial multiple chapters. Because of the current
applications of penetrating radiation. It is rate of change in technology, it is not
fundamentally a very elegant analog possible to have a handbook that is
process that provides an internal completely up to date. This handbook
evaluation of solid objects. Although film contains the fundamental, as well as the
radiography remains the most widely most recent material available at the time
used method of radiographic testing, of its writing. Where possible, tables and
many other penetrating radiation figures are used to serve as a quick and
techniques for nondestructive testing ready means of finding essential technical
have been developed. In recent years the information. The references for each
advancements in speed and capability of chapter should be helpful for the reader
digital data processing have increased the seeking additional material. Readers are
application of digital methods for also encouraged to use the internet and
penetrating radiation inspections. The ASNT’s Web site to find supplemental
transition from analog to digital material on equipment and topics that are
technology will continue into the future. subject to change with technological
This volume of the Nondestructive advancement.
Testing Handbook, third edition, combines It has been the pleasure of the
essential information on the traditional technical editors to work with the authors
penetrating radiation testing techniques and ASNT’s Nondestructive Testing
and incoming techniques using digital Handbook staff to provide this third
technology. Building on material in the edition of the radiography handbook. We
first edition (1959) and the second edition wish to thank all the contributors,
(1985), the many contributors of this including those named in the current
volume have assembled the basic body of volume, those who provided material to
knowledge for radiographic testing. Much the contributors and may not have been
of the information in the second edition named, and those whose contributions to
radiography volume has been maintained earlier editions have been carried over to
and enhanced, while some dated or rarely this edition. We hope this edition proves
used material has been dropped. The first useful as both a quick reference for
and second editions thus remain useful technical details and a source of
references — not only for historical fundamental information for
purposes but for material that could not comprehensive understanding.
longer be included in the present edition.
Considerable new information has Richard H. Bossi
been added, particularly in the area of Frank A. Iddings
digital imaging, data processing and George C. Wheeler
digital image reconstruction. Other
material has been updated with recent
information in such areas as radiation
sources, standards, interpretation and
applications. Techniques such as
backscatter imaging and computed
tomography were not covered in earlier
editions but have their own chapter in
this edition.
The team of contributors has tried to
prepare as useful a text as possible. In
many cases, items are discussed in
multiple chapters to keep the continuity
of the discussion in that particular
chapter. This also provides multiple
contexts for understanding concepts and
techniques. In other cases the handbook
Radiographic Testing v
3RT00FM(i-xii) 10/14/02 2:39 PM Page vi
Editor’s Preface
vi Radiographic Testing
3RT00FM(i-xii) 10/14/02 2:39 PM Page vii
Contributors Reviewers
Richard D. Albert, Digiray Corporation Arthur E. Allum, Blacksburg, South
Richard C. Barry, Lockheed Martin Carolina
Missiles and Space Vijay Alreja, VJ Technologies
Garry L. Balestracci, Balestracci Unlimited John K. Aman
John P. Barton Ringo C. Beaumont
George L. Becker Boyd D. Howard, Westinghouse Savannah
Harold Berger, Industrial Quality, River Company
Incorporated Mark Branecki, NRay Services
Bruce E. Bolliger, Agilent Technologies Jack S. Brenizer, Pennsylvania State
Richard H. Bossi, The Boeing Company, University
Seattle Joseph F. Bush, Jr., NDT Training
Lisa Brasche, Iowa State University Richard E. Cameron, General Electric
Roy L. Buckrop Nuclear Energy
Clifford Bueno, General Electric Company W. Dennis Cabe, Duke Energy Company
William D. Burnett Eugene J. Chemma, Bethlehem Steel
Paul Burstein, Skiametics Incorporated Corporation
Herbert Chapman Thomas N. Claytor, Los Alamos National
Francis M. Charbonnier Laboratory
Kenneth W. Dolan, Lawrence Livermore Robert L. Crane, Air Force Research
National Laboratory Laboratory
C. Robert Emigh Claude D. Davis, Unified Testing Services
Toshiyasu Fukui John Deboo, The Boeing Company
Donald J. Hagemaier Donny Dicharry, Source Production and
Jerry J. Haskins, Lawrence Livermore Equipment
National Laboratory Paul Dick
Charles J. Hellier III, Hellier and Louis J. Elliott, Lockheed Martin Tactical
Associates Defense Systems
Eiichi Hirosawa Hugh W. Evans, Amersham Corporation
Frank A. Iddings Jonathan C. Fortkamp, ABB Automation
Timothy E. Kinsella, Carpenter Incorporated
Technology Corporation William D. Friedman, Lockheed Martin
Gary G. Korkala, Security Defense Systems Steven G. Galbraith, INEEL, Idaho Falls
Andreas F. Kotowski, Rapiscan Security Bryan C. Goode, Faxitron X-Ray
Products Corporation
Lawrence R. Lawson Thorsten Graeve, Rad-Icon Imaging
Harry E. Martz, Lawrence Livermore Corporation
National Laboratory Joseph N. Gray, Iowa State University
William E.J. McKinney Nand Gupta, Omega International
Masahisa Naoe Technologies
James M. Nelson, The Boeing Company, David P. Harvey, Oremet-Wah Chang
Seattle Manfred P. Hentschel, Federal Institute for
Stig Oresjo, Agilent Technologies Materials Research and Testing, Berlin,
William B. Rivkin Germany
Stanislav I. Rokhlin, Ohio State University Michael R. Holloway, Eastman Kodak
Edward H. Ruescher Company
Frank J. Sattler James W. Houf, American Society for
Daniel J. Schneberk, Lawrence Livermore Nondestructive Testing
National Laboratory Bruce G. Isaacson, ISA
Samuel G. Snow Chester W. Jackson, Westinghouse
George R. Strabel, Howmet Research James H. Johnson, Varian Industrial
Corporation Products
Holger H. Streckert, General Atomics Thomas S. Jones, Howmet Research
Marvin W. Trimm, Westinghouse Corporation
Savannah River Company Jim F. Kelly, Rivest Testing USA/IUOE
George C. Wheeler Bradley S. Kienlen, Entergy Operations
Gerald C. Wicks Richard Kochakian, Agfa Corporation
William P. Winfree, National Aeronautics Jeffrey Kollgaard, The Boeing Company
and Space Administration James R. Korenkiewicz, Samsung
Aerospace, Pratt and Whitney
Joseph L. Mackin, International Pipe
Inspectors Association
K. Dieter Markert
Nick Martinsen, Varian Industrial
Products
Robert W. McClung
C O N T E N T S
Rdiographic Testing ix
3RT00FM(i-xii) 10/15/02 1:26 PM Page x
x Radiographic Testing
3RT00FM(i-xii) 10/15/02 1:26 PM Page xi
Index . . . . . . . . . . . . . . . . . . . . . . . . 675
Radiographic Testing xi
3RT00FM(i-xii) 10/16/02 4:34 PM Page xiii
Copyright © 2002
AMERICAN SOCIETY FOR NONDESTRUCTIVE TESTING, INC.
All rights reserved.
No part of this book may be reproduced, stored in a retrieval system or transmitted, in any form or by any means —
electronic, mechanical, photocopying, recording or otherwise — without the prior written permission of the publisher.
Nothing contained in this book is to be construed as a grant of any right of manufacture, sale or use in connection with
any method, process, apparatus, product or composition, whether or not covered by letters patent or registered
trademark, nor as a defense against liability for the infringement of letters patent or registered trademark.
The American Society for Nondestructive Testing, its employees, and the contributors to this volume assume no
responsibility for the safety of persons using the information in this book.
Copyright © 2002 by the American Society for Nondestructive Testing, Incorporated. All rights reserved. ASNT is not
responsible for the authenticity or accuracy of information herein, and published opinions and statements do not
necessarily reflect the opinion of ASNT. Products or services that are advertised or mentioned do not carry the
endorsement or recommendation of ASNT.
ACCPSM, IRRSPSM, Level III Study GuideSM, Materials EvaluationSM, NDT HandbookSM, Nondestructive Testing HandbookSM,
The NDT TechnicianSM and www.asnt.orgSM are service marks of the American Society for Nondestructive Testing.
ASNT®, Research in Nondestructive Evaluation® and RNDE® are registered trademarks of the American Society for
Nondestructive Testing.
ASNT exists to create a safer world by promoting the profession and technologies of nondestructive testing.
Errata
Errata if available for this printing may be obtained from ASNT’s Web site, www.asnt.org, or as hard copy by mail from ASNT,
free on request addressed to the NDT Handbook Editor at the address above.
NOTE:
Information presented on this page is specific for the CD-ROM version of this
publication. For Library of Congress Cataloging-in-Publication data pertaining to
the printed edition, please click this link.
3RT00FM(i-xii) 10/28/02 2:19 PM Page xv
MULTIMEDIA CONTENTS
Chapter 4. Isotope Radiation Sources Chapter 13. Image Data Analysis . . . 345
for Gamma Radiography . . . . . . 73 Movie. Exfoliation corrosion,
Movie. Isotopic source . . . . . . . . . 74 thin to thick . . . . . . . . . 374
Movie. Collimators . . . . . . . . . . . 82 Movie. General corrosion,
thin to thick . . . . . . . . . 374
Chapter 6. Radiation Safety . . . . . . . 113 Movie. Cracks around fasteners . 374
Movie. Cracks around fasteners,
Movie. Radiation injury . . . . . . . 114
in layers from top . . . . . 374
Movie. Survey meters . . . . . . . . . 117
Movie. Check equipment . . . . . . 121
Chapter 14. Backscatter Imaging . . . 379
Movie. Personnel Monitoring
Devices . . . . . . . . . . . . . 124 Movie. Backscatter scan of
undamaged area . . . . . . 397
Movie. Warning tape and signs . 128
Movie. Moving source and
sensor into place . . . . . . 397
Chapter 7. Principles of Film Movie. Pillowing and corrosion . 397
Radiography . . . . . . . . . . . . . . 139
Movie. Conventional
Chapter 20. Aerospace Applications
radiography gives
shadow image . . . . . . . . 140 of Radiographic Testing . . . . . 543
Movie. Automated inspection
of rocket motor . . . . . . . 551
Chapter 10. Radioscopy . . . . . . . . . . 253
Movie. Automated wheel
inspection . . . . . . . . . . . 279 Chapter 21. Other Applications of
Radiographic Testing . . . . . . . . 569
Movie. Inspection of printed
Chapter 12. Computed
circuit boards . . . . . . . . . 583
Tomography . . . . . . . . . . . . . . 303
Movie. Radiographic
Movie. Second generation inspection of light bulb . 587
(rotate and translate) . . . 319
Movie. Cargo scanning . . . . . . . 589
Movie. Third generation
Movie. Image acquisition and
(rotate only) . . . . . . . . . 319
evaluation . . . . . . . . . . . 589
Movie. Electronic device
Movie. Images at 3 MV
on turntable . . . . . . . . . 327
and 6 MV . . . . . . . . . . . 589
Movie. Images of electronic
Movie. Contraband in water
device . . . . . . . . . . . . . . 327
tank . . . . . . . . . . . . . . . . 589
Movie. Tomographic data
image of electronic
device . . . . . . . . . . . . . . 327
Movie. Image slices of device,
top to bottom . . . . . . . . 327
Movie. Slices show
delaminations in
composite fastener
hole . . . . . . . . . . . . . . . . 327
Movie. Transverse image of
delaminations in
fastener hole . . . . . . . . . 327
Rdiographic Testing