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40GKX

GMC

INSTALLATION MANUAL
40GKX
Split system “Global cassette” indoor unit

ENGLISH
IR Remote Control “Room Controller” “Zone Manager”

The unit can be used with infrared Remote Control, with the Carrier “Room
Controller” or “Zone Manager”.
Infrared control installation instructions are contained in the unit instruction and
maintenance manual.
Remote controls installation instructions are contained in the relevant manuals,
supplied with the remote controls.
The operation and maintenance instructions for the indoor unit and the installation
instructions for the indoor and the outdoor unit are given in the manuals for each
unit. These are supplied with the unit.

Contents
Page
Dimensions and weight ........................................................................................ 2
Technical data ....................................................................................................... 3
Technical data of electric heaters ......................................................................... 3
Material supplied .................................................................................................. 3
Operating limits ..................................................................................................... 3
Components required for a complete installation ................................................. 3
General information .............................................................................................. 4
Accessories .......................................................................................................... 4
Warnings: avoid .................................................................................................... 5/6
Installation ............................................................................................................ 6/8
Refrigerant connections ....................................................................................... 9
Electrical connections ........................................................................................... 10/13
Fresh air renewal and conditioned air supply to adjacent room ........................... 14/15
System configuration ............................................................................................ 16
Operating test, address selector, fault code ......................................................... 17
Guide for the owner .............................................................................................. 17

Sizes Power

40GKX012
40GKX018
40GKX024
40GKX028 220V-50Hz
40GKX036
40GKX048
40GKX060

GB - 1
40GKX
Dimensions and weight
575 575
91
52

120

158

70
0
225

15

Ø
298
280

Ø
56

720

40GKX012-018-024 550

515
30

Ø 25
50

825 825
120
0
15
298

237
168

595
40GKX028-036-048-060
150

Ø 100
960
813
66
48
Ø 25

40GKX 012 018 024 028 036 048 060


Unit 17,5 19 19 36 38 38 41
kg
Frame / Grille assembly 2 2 2 3 3 3 3

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40GKX
Technical data
Table I: Nominal data
POWER INPUT (WATT) POWER INPUT (WATT)
Cooling only Heat pump
Sizes standard Cooling Heating Sizes standard Cooling Heating
12 40GKX012 75 12 40GKX012 75 75
18 40GKX018 80 18 40GKX018 80 80
24 40GKX024 105 24 40GKX024 105 105
28 40GKX028 107 28 40GKX028 107 107
36 40GKX036 141 36 40GKX036 141 141
48 40GKX048 178 48 40GKX048 178 178
60 40GKX060 248 60 40GKX060 248 248
Sizes with electric heaters Cooling Heating Sizes with electric heaters Cooling Heating
12 40GKX012E 75 1575 12 40GKX012E 75 1575
18 40GKX018E 80 2580 18 40GKX018E 80 1580
24 40GKX024E 105 2605 24 40GKX024E 105 1605
28 40GKX028E 107 3107 28 40GKX028E 107 2107
36 40GKX036E 141 3131 36 40GKX036E 141 2131
48 40GKX048E 178 3178 48 40GKX048E 178 2178
60 40GKX060E 248 3231 60 40GKX060E 248 2231
Note: For power supply wire size and delay type fuses, refer to the outdoor unit installation instructions.

Table II: Technical data of electric heaters (if installed)


Heat pump Cooling only
Mod. 12 18 24 28 36 48 60 12 18 24 28 36 48 60
Electric heater kW 1,5 1,5 1,5 2 x 1,0 2 x 1,0 2 x 1,0 2 x 1,0 1,51,5 1,5 2 x 1,0 2 x 1,0 2 x 1,0 2 x 1,0
+ + + + + +
capacity 1,0 1,0 2 x 0,5 2 x 0,5 2 x 0,5 2 x 0,5
Supply voltage V 220 220 220 220 220 220 220 220 220 220 380 380 380 380
(*) (*) (*) (*) (*) (*) 3N 3N 3N 3N
Max. current draw A 6,5 6,5 6,5 8,8 8,8 8,8 8,8 6,5 10,8 10,8 7,5 7,5 7,5 7,5
Control device GMC electronic control
N° 1 Manual reset thermostat ST1 60°C
Safety thermostat
N° 1 Manual reset thermostat ST2 100°C
Power supply cables mm2 3 x 1,5 3 x 1,5 3 x 1,5 4 x 1,5 4 x 1,5 4 x 1,5 4 x 1,5 3 x 1,5 3 x 2,5 3 x 2,5 5 x 1,5 5 x 1,5 5 x 1,5 5 x 1,5
Recommended fuse (gL type) A 8 8 8 8 8 8 8 8 12 12 10 10 10 10
*In areas with a 2 kW limit for single-phase electric heaters it is possible to divide the power supply on two phases and neutral of a three phase supply with neutral.
Use cable type H07 RN-F - 4x1,5 mm2 - 380V 2N ~

Table III: Description Quantity Use


Material supplied Installation instructions 1 Indoor unit installation
Owner's Manual 1 Correct use

Table IV: Operating limits


Cooling / Heating Refer to outdoor unit installation manual.
Nominal single-phase voltage 220V ~ 50Hz
Main power supply Operating voltage limits min. 198V – max. 242V
Nominal three-phase voltage 380V 3N ~ 50Hz
Operating voltage limits min. 342V – max. 418V
Electric heater 32°C

3
40GKX
General information
Unit installation “Operating limits” of the outdoor unit installation manual, will
immediately invalidate the unit warranty.
Read this instruction manual thoroughly before starting
installation. • Failure to observe electric safety codes may cause a fire hazard in
the event of short circuits.
• This unit complies with the low-voltage (EEC/73/23) and
electromagnetic compatibility (EEC/ 89/336) directives. • Inspect equipment for damage during transport. In case of
damage file an immediate claim with the shipping company.
• Follow all current national safety code requirements. Do not install or use damaged units.
In particular ensure that a properly sized and connected ground
wire is in place. • In case of malfunction turn the unit off, disconnect the mains
power supply and contact a qualified service engineer.
• Check that the voltage and frequency of the mains power supply
are as required for the unit to be installed; the available power • Maintenance of the refrigerant circuit must only be carried out by
source must be adequate to operate all other appliances qualified personnel.
connected to the same line.
Also ensure that national safety code requirements have been • All of the manufacturing and packaging materials used for this
followed for the main supply circuit. appliance are biodegradable and recyclable.

• Connection of the system to the mains power supply is to be • Dispose of the packaging material in accordance with local
carried out in compliance with the wiring diagram shown in requiremements.
the installation instructions of the external section.
• This equipment contains refrigerant that must be disposed of
• Connect indoor and outdoor units with field-supplied copper correctly.
pipes by means of flare connections. Use insulated seamless When disposing of the unit at the end of its operational life,
refrigeration grade pipe only, (Cu DHP type according to take the unit to an authorised waste disposal centre, or to the
ISO1337), degreased and deoxidized, suitable for operating original equipment dealer, for correct disposal.
pressures of at least 4200 kPa and for burst pressure of at least
20700 kPa. Under no circumstances must sanitary type copper
pipe be used.

• Where necessary, use field-supplied 25 mm I.D. PVC pipe (not


Choosing the installation site
supplied) of appropriate length and with the correct thermal
insulation for the condensate drain extension.
Positions to avoid:
• After installation thoroughly test system operation and explain all
system functions to the owner. • Exposure to direct sunlight.

• Use this unit only for factory approved applications: the unit • Areas close to heat sources.
cannot be used in laundry or steam pressing premises.
• On damp walls or in positions that may be exposed to water
WARNING: hazard.
Disconnect the mains power supply switch before servicing
the system or handling any internal parts of the unit. • Where curtains or furniture may obstruct free air circulation.

• Do not open the remote control to avoid possible damage. In case


of malfunctioning contact a qualified service engineer. Recommendations:

• This installation manual describes the installation procedures of • Choose an area free from obstructions which may cause uneven
the indoor unit of a residential split system consisting of two air distribution and/or return.
Carrier manufactured units.
Do not connect this unit to any other manufacturer's outdoor unit. • Consider using an area where installation is easy.
The manufacturer declines any liability for system malfunction
resulting from unauthorised system combinations. • Choose a position that allows for the clearances required.

• The manufacturer declines any liability for damage resulting • Look for a position in the room which ensures the best possible air
from modifications or errors in the electrical or refrigerant distribution.
connections.
Failure to observe the installation instructions, or use of the • Install unit in a position where condensate can easily be piped to an
unit under conditions other than those indicated in table appropriate drain.

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40GKX
Warnings: avoid...

... any obstruction of the unit air intake or supply grilles. ... exposure to direct sunshine, when the unit is operating in the
cooling mode; always use shutters or shades.
... positions too close to heating sources which may damage the unit.

... exposure to oil vapours. ... connecting condensate piping to sewage system drain without
appropriate trap. Trap height must be calculated according to the
unit discharge head in order to allow sufficient and continuous
water evacuation.

... installation in areas with high frequency waves. ... only partial insulation of the piping.
Non-level installation which will cause condensate dripping.

MAX 200 mm

... ascending sections of condensate drain piping. ... flattening or kinking the refrigerant pipes or condensate pipes.
These may only be used near the unit with a maximum height
difference of 200 mm from the top of the unit.

... horizontal sections or curves of condensate drain piping with less ... excessive height difference between outdoor and indoor units
than 2% slope. (see installation manual of outdoor unit).

5
40GKX
Warnings: avoid...

... slack on electrical connections. ... unnecessary turns and bends in connection pipes (see
... disconnecting refrigerant connections after installation: this will installation manual of outdoor unit).
cause refrigerant leaks. Excessive connection pipe length (see installation manual of
outdoor unit).

Installation

Max. 2 louvres closed



 Heat pump: louvre position for correct air flow
 Cooling only: louvre position for correct air flow

• Install the unit as centrally as possible in the room, the air flow • In order to allow easy and rapid installation and maintenance,
direction can be controlled by means of the remote control make sure that in the selected position it is possible to remove
(where used) or automatically, according to the operating mode the ceiling panels or, if the ceiling is constructed using
(cooling or heating): this will ensure optimum distribution of the masonry, that access to the unit is guaranteed.
air in the room.

• During cooling mode operation the best position for the


deflecting louvres is one which allows air diffusion close to the
ceiling (Coanda effect). ATTENTION:
In heating mode, the louvres should be positioned so that the air Only restrict the air outlets as indicated in the drawing.
is directed towards the floor, in order to prevent layers of hot air
forming in the upper part of the room (this will happen
automatically when the deflecting louvres are positioned in the
“AUTOMATIC” mode).
Alternatively the louvres can be placed in intermediate positions WARNING:
(with infrared control only) or allowed to move continuously To close one or two air outlets use the special kit.
(SWING).

6
40GKX
Installation
Prior to installation
 Threaded hangers
 "T" bar
  (to be removed)

First position the refrigerant lines, as described in the chapter


“Refrigerant connections”.
It is advisable to place the unit as close as possible to the Remove the “T” bar in order to facilitate installation operations.
installation site before removing it from the packaging. The grille
panel and the remote control are separately packed for maximum
protection.

IMPORTANT:
Do not lift the unit by the condensate drain discharge pipe or
by the refrigerant connections; hold it by its four corners
only.  

Unit installation will be facilitated using a stacker.


If plaster board ceiling panels are installed the maximum    
dimensions of the unit housing must not exceed 660 x 660 mm (for
models 12-18-24) and 900 x 900 mm (for models 28-36-48-60).
  
In rooms with high humidity, brackets should be insulated using
the self adhesive insulation supplied.

Installation  Suspension brackets

Carefully lift the unit (without the frame) using the four
suspension brackets (or the four corners), inserting it into the
false ceiling.
If the “T” bar cannot be removed the unit may need to be tilted
(this operation may only be carried out with false ceilings with a
minimum height of 300 mm).

Mark the position of the hangers, refrigerant lines and condensate


drain pipe, power supply cables and remote control cable (see
dimensions); the cardboard template (supplied with the kit) may
be of assistance for this operation.
Depending on the type of ceiling the hangers can be fixed as   
shown in the drawing.


mm


 



 False ceiling
  Spirit level

 Nut
Washer Align and level the unit by adjusting the nuts and locknuts on
 Wooden frame  Threaded hangers the threaded hangers, maintaining a distance of 25 - 30 mm
 Threaded hangers Washer between the sheet metal body and the underside of the false
 Washers Nut ceiling.
Nut Nut Reposition the “T” bar and align the unit in relation to the bar by
tightening the nuts and locknuts.
Once the threaded hangers have been positioned, do not tighten After connection of the condensate drain line and the refrigerant
the nuts, and insert the washers as shown in the drawing. lines, carry out a final check to make sure that the unit is level.

7
40GKX
Installation

 Indoors
 Outdoors

 Frame support brackets

Making the hole for connection pipes in the external wall Installation of grille/frame assembly

• After positioning the units and determining the connection position, Carefully unpack the assembly and check for damage sustained in
make a 70 mm Ø hole in the wall. The same hole can be used as a transport. Attach the assembly to the unit by using the two hooks.
condensate drain pipe conduit.

• The hole should have a 5 - 10 mm slope toward the outside.


Insert the plastic conduit provided.

• Pass the power connection cables through the conduit (see
electrical connections).
 Power connection

 cables from frame
 Power connection
Condensate drain pipe cables from unit

 Safety cord
Cable clamp

Frame support
screws

Tighten the four screws, link the electrical connectors and insert the
2% wires in the cable clamp.
Use the screws supplied to fix the frame in position.
50

A. Gasket "A"
B. Gasket "B"

• To ensure correct condensate water flow, the drain pipe should


have a gradient of 2% without obstructions.
Furthermore an odour trap of at least 50 mm depth should be A AIR B
made to prevent unpleasant odours from reaching the room.

• Condensate may be discharged at a maximum height of 200 mm


above the unit, as long as the ascending tube is vertical and
aligned with the drainage flange.

• If it is necessary to discharge the condensate from a level


above 200 mm, install an auxiliary water discharge pump and
float valve.
A float valve is recommended to stop the compressor if there Ensure that the frame is not distorted by excessive tightening,
is a fault at the auxiliary pump. that it is aligned with the false ceiling and above all that there is
a seal between the air inlet and outlet.
• The condensate pipe must be insulated with a condensation- In the drawing gasket “A” prevents return air from mixing with
proof material such as polyurethane, propylene or neoprene of
5 to 10 mm thickness. the supply air and gasket “B” prevents the supply air from
leaking into the ceiling void.
• If more than one unit is installed in the room, the drain system can On completion, the gap between the unit frame and the false
be made as shown in the drawing. ceiling must not be more than 5 mm.

8
40GKX
Refrigerant connections
IMPORTANT: Pipe connection to the unit
During the unit installation make first refrigerant connections
and then electrical connections. If unit is uninstalled first Use two wrenches to tighten all connections.
disconnect electrical cables, then refrigerant connections. Insufficient tightening torque could cause a refrigerant leak from
the connection.
Refer to the outdoor unit installation manual for tube sizing, Excessive tightening torque will damage the pipe flare.
and limitations (slope, length, number of curves allowed,
refrigerant charge, etc.).

Tube diameter

Gas Liquid
Mod. (suction line) (discharge line)
mm (inches) mm (inches)

12 - 18 - 24 12.70 (1/2") 6.35 (1/4")


28 15.87 (5/8") 6.35 (1/4")
36 - 48 - 60 19.05 (3/4") 9.52 (3/8")
Tube diameter Torque
For refrigerant tubes use seamless, insulated refrigeration grade
mm (inches) Nm
tube, (Cu DHP type according to ISO1337), degreased and
deoxidized, suitable for operating pressures of at least 4200 kPa 6.35 (1/4") 18
and for burst pressure of at least 20700 kPa. 9.52 (3/8") 42
Under no circumstances must sanitary type copper pipe be used. 12.70 (1/2") 55
15.87 (5/8") 65
19.05 (3/4") 100
Flaring the end of pipes




 Pipe 
 Pipe insulation
 Adhesive tape

Remove the protection caps from the copper pipe ends. Once all connections have been completed, check for leaks using
Holding the tube downward, cut the extreme end off, removing any soapy water.
copper shavings with a deburring blade. Finally, wrap connections with anti-condensate insulation and
Remove the flare nuts from the “FLARE” connection body of the tighten with tape, without exerting excessive pressure on the
indoor unit and insert them into the pipes. insulation. Repair and cover any possible cracks in the insulation.
Make the flare to the pipe end with the proper flaring tool.

Flare end must not have any burrs or imperfections.


The length of the flared walls must be uniform. Checking

Lubricate the end of pipe and the thread of the flare connection
with anti-freeze oil. Pour several litres of water into the condensate drain pan and
Tighten by hand and then use two wrenches to tighten all check that it flows freely to the drain.
connections fully, applying the tightening torque shown in the table. Check pipe gradient and look for possible obstructions.

9
40GKX
Electrical connections

CA
CLR


 CG
CV CP
C G
CV

CP
 

  CLR
CA


 

A
A 
B



B


CONTROL PANEL CONTROL PANEL


mod. 12 - 18 - 24 mod. 28 - 36 - 48 - 60

 &DSDFLW\ Relay board (only on CV Fan connector A. Electric heater supply


models with electric CLR LED/RECEIVER connector connection
heater) B. Outdoor unit connection
CG Float connector
 (DUWKVFUHZ
Transformer
 GMC&RQWUROERDUG  Holes for fixing panel in CP Pump connector
 7HUPLQDOEORFN position CA Louver connector
Emergency push-button

Control panel can be reached by opening the grille and removing its SYSTEM CONFIGURATION
metal cover by 4 screws.

IMPORTANT:
• Make ground connection prior to any other electrical
connections.

• If the indoor unit is fitted with an electric heater, this must have a
separate power supply.
Ensure that the mains supply connection is made through a switch
that disconnects all poles, with a contact gap of a least 3 mm.
• Make the electrical connections between units prior to proceeding
to the main supply unit connection.
Ensure that the mains supply connection is made through a
switch that disconnects all poles, with a contact gap of a
least 3 mm.
IMPORTANT for units equipped with electric heater: • Fix the power cable of the electrical resistances under the single
The unit is equipped with two thermostats: one with automatic reset cable clamp.
and one with manual (electric) reset that can be reactivated by Make certain that the YELLOW/GREEN cable is stripped back
switching the power supply off and then on. further than the others.

10
40GKX
Electrical connections

Cooling only - 40GKX012

L N N Y O W2
L N N Y O W2


Indoor and outdoor
units interconnection (mm2)
Model GND L N N Y O W2
40GKX012 2,5 2,5 2,5 2,5 2,5 - -

L N N Y O W2
L N N Y O W2

Indoor and outdoor


units interconnection (mm2)
Model GND L N N Y O W2
40GKX012 - 2,5 2,5 - 2,5 - -
Heat pump - 40GKX012

L N N Y O W2
L N N Y O W2

 Indoor and outdoor


units interconnection (mm2)
Model GND L N N Y O W2
40GKX012 2,5 2,5 2,5 2,5 2,5 2,5 2,5
Terminal box legend, all models 10 100  Power supply cable (H07 RN-F)
1  Interconnection cable (A07 RN-F)
Earth  Interconnection cable (H07 RN-F)
L Live power supply
N Neutral power supply Notes:
N Neutral connection indoor/outdoor unit 10 80 • See outdoor unit installation manual.
2 3
Y Compressor interlocking contact
• For correct passage of cables, please refer to the
O Reversing valve control drawing shown at the end of this section.
W2 Outdoor fan signal

11
40GKX
Electrical connections

Cooling only - 40GKX 018, 024, 036, 048, 060

R C Y O W2 S


R C Y O W2 S

Indoor and outdoor


units interconnection (mm2)
Model GND R C Y O W2 S
40GKX 018, 024 -
3x1 Disconnected
40GKX 036, 048, 060 -

Heat pump - 40GKX 018, 024, 036, 048, 060

R C Y O W2 S
R C Y O W2 S

Indoor and outdoor


units interconnection (mm2)
Model GND R C Y O W2 S
40GKX 018, 024 -
3x1 3x1
40GKX 036, 048, 060 -

Terminal box legend, all models 10 100  Power supply cable (H07 RN-F)
1  Interconnection cable (A07 RN-F)
Earth  Interconnection cable (H07 RN-F)
R Live connection indoor/outdoor unit
C Neutral connection indoor/outdoor unit Notes:
Y Compressor interlocking contact 10 80 • See outdoor unit installation manual.
2 3
O Reversing valve control • For correct passage of cables, please
W2 Outdoor fan signal refer to the drawing shown at the end of
S Defrost end signal this section.

12
40GKX
Electrical connections

Wiring diagram - Cooling only or heat pump units with electric heater
LEGEND

FACTORY WIRING

FIELD WIRING

012HP/AC 028/036/048/060 HP/AC CONNECTOR


220V-1-50Hz 380V-3-50Hz
TERMINAL ON COMPONENT

N L N R S T
TERMINAL ON STRIP
N N

R ST1
NORMALLY CLOSE CONTACT
GND

GND

ST1
R ST1 R
ST1

R C NORMALLY OPEN CONTACT

ST2
C ST2
L1

L1
C
ST2

C ST2
CAPACITOR
L2

L2
EH-PCB 4-HTR
EH-PCB C
L3

L3
2-HTR
SENSOR
T3

T3
C
N

N
R R 3-HTR
T2

T2
C
1 23 4

1 23 4
Y Y TRANSFORMER
J1

J1
C 1-HTR C 1-HTR
T1

T1
C C
G G
FC FAN CAPACITOR

FS SAFETY MICRO FLOAT

018/024HP/AC 028/036 HP/AC IFM INDOOR FAN MOTOR


220V-1-50Hz 250V-1-50Hz
PS DRAIN PUMP
N L N R
T TRANSFORMER
N N

R ST1 C1 LED/IR BOARD CONNECTOR


GND

GND

ST1
R ST1 R
ST1

R C
C2 FLOAT CONNECTOR

ST2
C ST2
L1

L1 C
ST2

C ST2
L2

L2

EH-PCB 4-HTR
C3 FAN MOTOR CONNECTOR
EH-PCB C
L3

L3

2-HTR
C4 LOUVER MOTOR CONNECTOR
T3

T3

C
N

R 3-HTR R 3-HTR
T2

T2

C
1 23 4

1 23 4

Y Y C5 PUMP CONNECTOR
J1

J1

C 1-HTR C 1-HTR
T1

T1

C C
G G
* LM LOUVER MOTOR

* MSL MICROSWITCH LOUVRE

PCB RELAY BOARD

HTR ELECTRIC HEATER

ST SAFETY THERMOSTAT

IF PRESENT
*
R- LIVE POWER SUPPLY
C- NEUTRAL POWER SUPPLY

WIRE COLOURS

A BROWN O ORANGE
B BLUE R RED
C BLACK W WHITE
A/C COOLING ONLY
H/P HEAT PUMP G GREY Y YELLOW

Y-G YELLOW/GREEN

NOTE: IMPORTANT
THE ELECTRIC HEATER POWER THE WARRANTY WILL BE INVALIDATED,
SUPPLY CABLE MUST BE OF THE 5X2,5 IF FACTORY WIRING AND SETTINGS ARE
A07RN-F TYPE. FIELD-CHANGED.

Cable passage
 Power supply cable
 Interconnection cable
 Interconnection cable
 Electric heaters power supply cable
(optional)
Room Controller/CZM connecting cable
(optional)

   

13
40GKX
Fresh air renewal and conditioned air supply to an adjacent room

105 120

B
49

A
Ø

Ø C 21
6 



A
Ø



 Duct connection flange


 Clip
 6 mm neoprene gasket
 Insulated flexible duct
 Mode 012-018-024 028-036-048
Fresh air intake
ØA mm 150 150
Conditioned air supply to an
B mm 120 120 adjacent room
 Polystyrene partition
ØC mm 70 100 Baffle
Frame

Air intake grille

Wall
 Undercut door
 Wall-fitted grille
 Door-fitted grille

  

• Side knockouts allow connection of fresh air inlet ducts and • Use locally purchased material, suitable for operating
ducts to deliver conditioned air to an adjacent room. temperatures of 60 °C (continuous).
Conduits can be of flexible polyester (with spiral core) or
• Remove the external prepunched anti-condensate insulation and corrugated aluminium, externally covered with anti-condensate
take away the knockout panels using a punch. material (fibre glass from 12 to 25 mm thickness).

• To complete the installation, all non-insulated ducts must be


covered with anti-condensate insulation (ex. expanded
Air distribution to adjacent room neoprene, 6 mm thickness).

With a pencil, trace a line on the polystyrene around the inside


edges of the panel that was previously removed. Not observing of these instructions may cause condensate
Cut away the polystyrene with a knife, taking care not to damage dripping; the manufacturer will not be held responsible for
the heat exchange coil. any damage caused.

• The two prepunched side knockouts must not be used at the


Fresh air intake same time to deliver conditioned air to an adjacent room.

Remove the polystyrene partition. • The return and supply duct lengths can be calculated in
Introduce baffle supplied after frame has been hooked as per accordance with the “air distribution to an adjacent room” and
above figure. “fresh air renewal” diagrams (also taking into account the
pressure drop through air diffusers, grilles and fresh air filters),
Following that screw the frame/grille assembly using the 4 screws. as well as the increase in noise caused by these ducts.

14
40GKX
Fresh air renewal and conditioned air supply to an adjacent room

Diagram of conditioned air supply to an adjacent room: one louvre closed

40
External static pressure - Pa

30

20
24/28
60
36
10
12 18
48
0
410
0 100 200 300 400 450 m3/h
113,9 125
l/s
0 30 60 90 120

Air flow
 Supply air duct to adjacent room

In case of two louvres closed, the fresh air flow towards the adjacent room is 50% higher compared with only one louvre
closed (with equal static external pressure).

Fresh air renewal Conditioned air supply to an adjacent room

• The supplementary fan motor for outside air intake has to be • Air supply to an adjacent room requires that the outlet
supplied separately and controlled by a bipolar ON-OFF switch corresponding with the duct is closed, using the air
with safety fuses (field-installed). supply outlet obstruction kit supplied.
To adjust the fan motor air flow to the required values it is The kit cannot be used in units equipped with electric
advisable to install a speed controller. heater.
Fresh air flow must be less than 10% of the total air flow, to An air inlet grille must be fitted (if possible near the floor)
avoid operating problems. between the air conditioned room (where the unit is situated)
For fresh air ventilation rates higher than 10%, a primary air and the adjacent room or, alternatively, the door must be
treatment system with separate deflectors is recommended. undercut, as shown in the drawing.

• Install an air inlet grille with filter inspection port to prevent • The duct lengths can be calculated in accordance with the “air
dust and dirt from entering and fouling the indoor unit heat distribution to an adjacent room” diagram, also taking into
exchanger. account the pressure drop through air diffusers and fresh air
Filter installation also makes the installation of a duct closing filters.
damper during shutdown periods unnecessary.

• DO NOT use active carbon or electrostatic filter kits for ducts


towards adjacent rooms.

15
40GKX
System configuration
System configuration • Push button until will appear “GFdn” on the display.
Units are factory configured as heat pumps. • Through the buttons and to change the default value “1” into
When a cooling only system is installed, it is necessary to change 239 for T-KIT configuration or 240 for MULTISPLIT configuration.
the factory configuration. • Press the button to send the configuration to the unit, which
Such operation must be performed by the installer as follows: will confirm with a “beep”.
• Press the button to exit from this configuration menu.
Cooling only configuration (of the system)
• Check all electrical connections (instructions and wiring diagram). Note:
• Insert the batteries into the remote control and leave it OFF. When 30 seconds have elapsed and no buttons have been
• Energise the system, turning the power supply ON. pressed, the remote controller will automatically exit the
• Press the and buttons of the infrared remote control and configuration menu and the procedure has to be restarted.
hold them pressed for more than 5 seconds.
• The display will be cleared, the time segments will display the Cooling only configuration (of the remote controller)
first configuration item (rAdr = remote address) and the tempera- • Insert the batteries into the remote controller and leave it OFF.
ture segments will display the default value of this configuration • Energize the system, turning the power supply ON.
item (Ab = control of both indoor units). • Press the and buttons of the infrared remote control and
• Press button repeatedly until “UCFG” is displayed. hold them pressed for more than 5 seconds.
• Press either the or button to change the default value (HP) • The display will be cleared, the temperature segments will display
to the new value (AC). the first configuration item (CH = remote address) and the time
• Press button to transmit the new configuration to the unit. segments will display the default value of this configuration item
• Press button to leave the configuration menu. (Ab = control of both indoor units).
For other available configuration options, see table VII. • Press button repeatedly until “rc” is displayed.
GFD Multisplit/T-Kit configuration • Press either the or button to change the default value (HP)
• Check all electrical connections (instructions and wiring diagram). to the new value (AC).
• Insert the batteries into the remote control and leave it OFF. • Press button to transmit the new configuration to the unit.
• Energise the system, turning the power supply ON. • Press button to leave the configuration menu.
• Press the and buttons of the infrared remote control and For other available configuration options, see table VIII.
hold them pressed for more than 5 seconds.
• The display will be cleared, the time segments will display the Note:
first configuration item (rAdr = remote address) and the tempera- When 30 seconds have elapsed and no buttons have been
ture segments will display the default value of this configuration pressed, the remote controller will automatically exit the
item (Ab = control of both indoor units). configuration menu and the procedure has to be restarted.

Table V
Item Shown on display Explanation Description
“A”: remote unit A Remote address indoor unit A.
1 “rAdr” “b”: remote unit B Remote address indoor unit B.
“Ab”: remote units A and B Default address is both indoor units.
“HP”: heat pump Default address is heat pump.
2 “UCFG”
“AC”: cooling only Change address for cooling only.
CCN unit address.
3 “UAdr” 1-240 with increase of 1
Default = 1.
Number of zone.
4 “ZONE” 1-240 with increase of 1
Default = 0.
Number of GFD.
Default = 1.
5 “GFdn” 1-240 with increase of 1
239 = configured as T-kit
240 = configured as multisplit
“OF”: unit in stop mode Choose of operating mode after a power supply
6 “A St”
“On”: automatic restart interruption.

Table VI
Shown on Explanation Description
display
“A”: unit A Address indoor unit A.
“CH” “b”: unit B Address indoor unit B.
“Ab”: units A and B Default address is both indoor units.
“C”: Degrees Celsius Temperature.
“tU”
“F”: Degrees Fahrenheit Default is °C.
“HP”: heat pump Default address is heat pump.
“rc”
“AC”: cooling only Change address for cooling only.
17 – 32: 17°C ÷ 32°C Heating temperature range °C min. and max.
“HR”
63 – 90: 63°F ÷ 90°F Heating temperature range °F min. and max.
17 – 32: 17°C ÷ 32°C Cooling temperature range °C min. and max.
“CR”
63 – 90: 63°F ÷ 90°F Cooling temperature range °F min. and max.
12 : 12: 12 hour clock (AM/PM) Time format (AM = morning; PM = afternoon).
“CL”
24 : 24: 24 hour clock Default is 12 : 12.

NOTE: If the selection is changed from “rc” (HP operation) to NOTE: If the “HR” is set to a value that is lower than “CR” and the
cooling only and the remote control operating mode is auto or remote control operating mode is auto, the operating mode is set
heating, the operating mode is set to cool. to cooling.

16
40GKX
Operating test, address selector, fault code and guide for the owner
Operating test Fault code
• Perform the operating test after the units have been installed in Once a failure occurs with the indoor unit in operation, the green
position and the gas leak test has been completed. unit LED flashes at intervals of 0.5 seconds.
The fault code is deduced from the number of times the green
• Check all electrical connections (instructions and wiring LED flashes, blocking unit operation.
diagram). Between one flash cycle and the next one, a pause of 5 seconds
elapses.
• Insert the batteries into the remote control and leave it OFF.

• Energise the system, turning the power supply ON.

• Press the and buttons of the infrared remote control and Table IX: Fault code
hold them pressed for more than 5 seconds. Code Description
The display will be cleared, the time segments will display the
icon (Src = service test). 3 Room air sensor fault
4 Indoor unit coil sensor fault
• After test has been completed, press button to leave the test
menu. 6* Filter dirty
7 Outdoor unit failure
10 EEPROM corrupt
Note:
When 30 minutes have elapsed and no buttons have been 11 Unit address incomplete
pressed, the remote control will automatically exit the test menu 12 Address / zone incomplete
and resume its normal operation.
13 Gas flow distributor corrupt

* with enabled code

Address selector
If you are installing two indoor units in the same room and you
want them to operate in independent mode, it is necessary to
assign each unit its own address so that each unit can operate via
its own remote control.
For configuration, proceed as follows: Guide for the owner
When installation and tests are completed explain the Operation
Configuration (of the unit) and Maintenance Manual to the owner, with particular attention to
the main operating modes of the air conditioner, such as:
• Press the and buttons of the infrared remote control and
hold them pressed for more than 5 seconds. • Turning the unit on and off.
• The display will be cleared, the time segments will display the
first configuration item (rAdr = remote address) and the tempera- • Functions of the remote control.
ture segments will display the default value of this configuration • Removal and cleaning of the air filters.
item (Ab = control of both indoor units).
• Press either the or button to change the default value (Ab) Leave the two installation manuals for the indoor and outdoor
to the new value (A) or (b). units with the owner for future use during maintenance operations
• Press button to transmit the new configuration to the unit. or for any other needs.
• Press button to leave the configuration menu.

Configuration (of the remote controller)


• Press the and buttons of the infrared remote control and
hold them pressed for more than 5 seconds.
• The display will be cleared, the temperature segments will
display the first configuration item (CH = remote address) and
the time segments will display the default value of this
configuration item (Ab = control of both indoor units).
• Press either the or button to change the default value (Ab)
to the new value (A) or (b).
• Press button to transmit the new configuration to the unit.
• Press button to leave the configuration menu.

Note:
When 30 seconds have elapsed and no buttons have been
pressed, the remote control will automatically exit the
configuration menu and the procedure has to be restarted.

17
Carrier Air Conditioning Equipment
A member of the United Technologies Corporation

The mamufacturer reserves the right to change any product specifications without notice .

2004-8 L010125H79A

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