KO-289-00 EXAMPLE CHECK POINTS

19 19 19 21 22 23 24

11 Check hyd.
hoses and lines
for looseness
or leakage

15
14 14 14

4 5 6 4 5 6
21 22 23 24 21 22 23 24 14

3
14 19 21 22 23 24
19

(10 HRs) (50 HRs)

14

DAILY AND WEEKLY 4 5 6 18 3 16 8 25

MAINTENANCE 19 21 22 23 24

14

15 17

EXAMPLE

12 Check fuel hoses for

looseness or leakage 10 13 2 13 9 13 20 7 1
 KO-289-00 EXAMPLE CHECK POINTS

19 19 19 21 22 23 24

11 Check hyd.
hoses and lines
for looseness
or leakage

15
14 14 14

4 5 6 4 5 6
21 22 23 24 21 22 23 24 14

3
14 19 21 22 23 24
19

(10 HRs) (50 HRs)

14

DAILY AND WEEKLY 4 5 6 18 3 16 8 25

MAINTENANCE 19 21 22 23 24

14

15 17

EXAMPLE

12 Check fuel hoses for

looseness or leakage 10 13 2 13 9 13 20 7 1
 DAILY AND WEEKLY CHECK SHEETS FOR THE ZX800/ZX850H
✓ SATISFACTORY
✕ UNSATISFACTORY
MACHINE SERIAL NO. ✕ CORRECT
TYPE OF FRONT 1.B/H 2. L/D 3.OTHER CHECKED BY
DATE / / / / / / /
ITEM
CHECK ITEM
MON. TUE. WED. THU. FRI. SAT. SUN.
DAILY (10HR) CHECK ITEMS
CLEANING

CLEAN ENGINE OR PUMP COMPARTMENT, FUEL

1
AND HYDRAULIC LINES OF ANY OIL LEAKAGE

Except for auto-lubrication version

2 CLEAN DIRT OFF TRACK FRAME AND SIDE FRAME
DRAIN 3 DRAIN FUEL TANK SUMP
CHECKS GREASING

DAILY (10HR) CHECK ITEMS

FRONT JOINT
GREASING

machines
4 EVERY BUCKET LINKAGE
PINS

5
10HRS *1) JOINT PINS
DIGGING IN AROUND
DAILY

6 WATER OR MUD BUCKET CYL. JOINT PINS

7 CHECK ENGINE OIL LEVEL
LEVEL

8 CHECK COOLANT LEVEL

9 CHECK HYDRAULIC OIL TANK LEVEL
10 CHECK SEAT BELT
11 CHECK HYD. HOSES AND LINE FOR LOOSENESS OR LEAKAGE
CHECKS

12 CHECK FUEL HOSES FOR LOOSENESS OR LEAKAGE

13 CHECK TRAVEL DEVICE AND UPPER/LOWER ROLLERS FOR OIL LEAKS
14 CHECK EACH CYLINDER FOR OIL LEAKS
15 CHECK BUCKET TEETH FOR WEAR AND LOOSENESS

WEEKLY(50HR) CHECK ITEMS INSPECTION DATE COMMENT

WEEKLY (50HR)

Check once a week

DRAIN 16 DRAIN WATER SEPARATOR
R

(50HRS)
CHECK AND ADJUST TRACK LINKS SAG
CHECKS

17
L
18 CHECK BATTERY (LEVEL & SPECIFIC GRAVITY)
19 CHECK BOOM, ARM & BUCKET FOR CRACKS
20 CHECK ELECTRIC SYSTEM FOR DEGRADATION, SHORT CIRCUITS OR DAMAGE

Except for auto-lubrication version

WEEKLY(100HR) CHECK ITEMS GREASING DATE COMMENT
WEEKLY (100HR)

BOOM PIVOT
GREASING

21

machines
22 FRONT JOINT BOOM CYL. BOOTTOM END
PINS *2)
23 BUCKET AND LINK PINS
24 OTHERS
25 CHECK AND ADJUST FAN BELT TENSION *3)
*1) Maintenance required when operating in water or mud.
*2) Grease every 10 hours for first 100 hours.
*3) Maintenance required only during first time check.

1 ENGINE OIL liter (US gal, lmp gal)

REFILLED/REPLACED
TOTAL AMOUNT OF

2 GEAR OIL liter (US gal, lmp gal)

3 HYDRAULIC OIL liter (US gal, lmp gal)
4 WATER liter (US gal, lmp gal)
5 GREASE liter (US gal, lmp gal)
6 FUEL OIL liter (US gal, lmp gal)
OTHERS

1 HOUR METER READING Hrs. (Before Working)

2 DOWN TIME Hrs. (Except Maintenance Hours)
ITEM DATE FAILURE REPAIR PARTS LIST NO.
1

2
REPAIR

Customer: White Dealer: Yellow Subsidiary Company or L/O : Pink HITACHI (Tokyo): Blue
 CHECK SHEETS FOR ZX800/ZX850H
HOW TO USE THE ZX800/ZX850H SHEETS

Front flap Back flap

1 Open out the front and back flaps.

Back flap
2 One check sheet is comprised of a set of four
commonly numbered sheets, white, yellow, pink and
blue in color. Insert the back flap underneath the first
full set of four sheets.

DAILY AND WEEKLY MAINTENANCE

3 Record the inspection results on the check sheet.

4 The differently colored sheets are designated as

being for the following purposes.
White: Customer copy
Yellow: Dealer copy
Pink: HITACHI (L/O, Representative) copy
Blue: HITACHI (Tokyo) copy
( Note: Retain the white copy for customer records. )

Front flap White customer copy

Head Office: 5-1, Koraku 2-chome, Bunkyo-ku,
Tokyo 112-0004 Japan
Telephone: Tokyo (03) 3830-8050
5 The white customer copy of the check sheet should
be folded under the front flap.
Facsimile: Tokyo (03) 3830-8202

Printed in Japan KG
 CHECK SHEETS FOR ZX800/ZX850H
HOW TO USE THE ZX800/ZX850H SHEETS

Front flap Back flap

1 Open out the front and back flaps.

Back flap
2 One check sheet is comprised of a set of four
commonly numbered sheets, white, yellow, pink and
blue in color. Insert the back flap underneath the first
full set of four sheets.

DAILY AND WEEKLY MAINTENANCE

3 Record the inspection results on the check sheet.

4 The differently colored sheets are designated as

being for the following purposes.
White: Customer copy
Yellow: Dealer copy
Pink: HITACHI (L/O, Representative) copy
Blue: HITACHI (Tokyo) copy
( Note: Retain the white copy for customer records. )

Front flap White customer copy

Head Office: 5-1, Koraku 2-chome, Bunkyo-ku,
Tokyo 112-0004 Japan
Telephone: Tokyo (03) 3830-8050
5 The white customer copy of the check sheet should
be folded under the front flap.
Facsimile: Tokyo (03) 3830-8202

Printed in Japan KG