24

/5A
25 26
 TABLE - 11A
SECONDARY AIR SYSTEM

AIR FILTER
5
16 1
3

MUFFLER

10
6
9
2
12
15
8 7

16

11

17
14
13
5
 TABLE - 12
FUEL TANK & FUEL COCK

ON 12
1 17

OFF
RES
18
GASOLINE 19
10 20
6
21
9 11 13
22
14
2 3 15 23
6
16 24
25
26
4 5 8

27 7

31

29

30

28

30

38
 28 27

27 26

6 7 8 24 25

1 2 3 4 5 12
10 13 23
9
14
11

15 16 17 18 19 20 21 22
 TABLE - 14
STEERING COLUMN - MUDGUARD - FRONT HUB - CALIPER ASSY.

42

52
53
 TABLE - 15
FRONT & REAR DAMPER - SECURITY LOCK

32

7
8
2 9
10 33
3
11
T

4
1 5 12
16
13
6 17
14
31
15 18

19
30
20 29

21
22
23
19

23 22

26
27

23

28
24 25

44
 TABLE - 16
FRAME

11 28

10

46

40 26
2
39
38
9 8 7 2 5
13 12
15
1 2 3 37 25

14 15 16 17 18
36

4 5 6
19 20
41
35 L
LM
34
33 24 23
42
44

21
31

22
30 43
27
32 29
45

46
TABLE - 17

22

23

29

24

21

25

27

26

28
TABLE - 18
 TABLE - 19
WHEEL - WHEEL COVER - TOOL KIT

1 3 4 5

7
8
4
9
TABLE - 20
 TABLE - 21
CONTROL CABLES

8
7

6
5

5
9
10

35

11

34

31

33

56
 10

18
TABLE - 25
 20

START
TABLE - 28
STICKERS

5
92
TABLE - 29 SPECIAL SERVICE TOOLS

Fig. Fig.
Description Part No. Description Part No.
No. No.

1. Scooter stand trolley type H-2391551 11. Wrench for clutch assembly H-3391517

2. Fixture base plate stand H-2391566 12. Wrench for clutch nut H-3391515

13. Tool for assy. and dismantling clutch H-1391524

3. Tool for taking out intel and exhaust valve F-1375450

14. Locking tool for fly wheel H-3391518

4. Arbor valve guide T-3375511

15. Fly wheel extractor H-3391519

5. Tool for removing rocker shaft H-3391552

16. Tool for seprating crank case and expelling H-3391520

6. Tool for removing cam shaft T-3375512 crank shaft

17. Extractor crank shaft ball bearing flywheel side H-3391554

7. Bearing extractor with collet and spacer for cam shaft H-3391553
ball bearing from cyl. head
18. Bearing extractor from crank shaft H-1391608

8. Punch for assy. cam shaft ball bearing in cylinder H-3391523

19. Jig for crank shaft alignment H-1391528

9. Tappet gap adjusting tool set T-3377865

20. Punch for assy. ball bearing in crank case H-3391531
flywheel side
10. Punch for wrist pin H-3391516

93
 24

40

94
TABLE - 29 SPECIAL SERVICE TOOLS

Fig. Fig.
Description Part No. Description Part No.
No. No.

21. Tool with adaptor for assy. ball bearing on F-2375558 33. Tool with adoptor & cap for assy. crank shaft/drive F-2306849
crank shaft clutch side. shaft in crank case

Adaptor (To be use with tool No. F-2375558) F-2375558/4 Adoptor for assy. crank shaft F-2306849/1
(To be used with tool no. F-2306849)
22. Punch for assy. oil seal flywheel side H-3391532
Cap for assy. crank shaft F-2306849/2
23. Punch for assy. kick shaft oil seal H-3391555 (To be used with tool no. F-2306849)
24. Punch for expelling needle roller bearing from H-3391556
Adoptor for assy. drive shaft F-2306849/3
idler gear
(To be used with tool no. F-2306849)
25. Punch for assy. needle roller bearing in idler gear H-3391557
34. Extractor with collet and spacer for spring gear H-3391562
26. Punch for extracting drive shaft H-2391522 ball bearing flywheel side

27. Feeler gauge for checking axial play of gears G-2107025 35. Punch for assy. ball bearing spring gear assy. H-3391563
in crank case flywheel side
28. Extractor with collet & spacer for drive shaft H-3391558
ball bearing from crank case 36. Extractor with collet & spacer for spring gear H-3391564
needle roller bearing (Clutch side)
29. Extractor with collet and spacer for drive shaft H-3391559
needle roller Bearing 37. Punch for assy. needle roller bearing spring gear H-3391565
(Clutch side)
30. Punch for assy. drive shaft needle roller bearing H-3391529
(Flywheel side) 38. Compression tester with adaptor X-4576002
31. Punch for assy. drive shaft ball bearing in H-3391560
39. Tool for fitting wind shield beading H-0391543
crank case

32. Punch for assy. drive shaft oil seal in crank case H-3391561 40. Tool for fuel cock RS-00231

95
 41 42 43 44 45

46 47 48 49

1 2 3 4 5 16 17 18 20 21 22 28
50

96
TABLE - 29 SPECIAL SERVICE TOOLS

Fig. Fig.
Description Part No. Description Part No.
No. No.

41. Tool for track and ring nut (Steering column) H-3391533 Mandrel (To be used with tool no. H-0391542) H-0391542/1

42. Punch for dismantling lower track of H-1391534 Mandrel (To be used with tool no. H-391542) H-0391542/2
upper bearing
Locator (To be used with tool no. H-0391542) H-0391542/3
43. Punch for dismantling upper track of lower H-1391535
bearing Spacer (To be used with tool no. H-0391542) H-0391542/4
Tool for front suspension
44. Extractor for lower track of lower bearing H-1391536
(To be used with tool no. H-0391542) H-0391542/5
45. Punch for assy. lower track of lower brearing H-2391537
Pressure Pad (To be used with tool no. H-0391542) H-0391542/16
46. Fixture for assy. of lower track of upper brearing & H-2391538
upper track of lower bearing of streering column Washer (To be used with tool no. H-0391542) H-0391542/17

47. Punch for assy. roller bearing in front jaw plate H-3391539 Bush (To be used with tool no. H-0391542) H-0391542/18
from out side
Mandrel (To be used with tool no. H-0391542) H-0391542/20
48. Punch for assy. roller bearing in front jaw plate H-3391540
from inside Mandrel (To be used with tool no. H-0391542) H-0391542/21

49. Punch for assy. roller bearing in front brake drum H- 3391541 Mandrel (To be used with tool no. H-0391542) H-0391542/22

50. Fixture for overhauling front suspension H-0391542 Pin (To be used with tool no. H-0391542) H-0391542/28
with attachments

97