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Unal Samper Rojas Narvaez Mendez 2010 PDF
Unal Samper Rojas Narvaez Mendez 2010 PDF
1
Mechanical Engineering department, Universidad de los Andes, Bogotá, Colombia. E-mail: ang-
samp@uniandes.edu.co
2
Mechanical Engineering department, Universidad de los Andes, Bogotá, Colombia. E-mail:
farojas@uniandes.edu.co
3
Human Genetics Laboratory, Universidad de los Andes, Bogotá, Colombia. E-mail: di-narva@uniandes.edu.co
4
Mechanical engineering department, Universidad Nacional de Colombia, Bogotá, Colombia. E- mail:
lmmendezm@unal.edu.co
ABSTRACT
Different studies concerning the application of Porites asteroides coral in bone implant purposes
have demonstrated the biological viability of its use. As a complement to previous investigations
regarding the development of bone-powder based composite materials which are useful for
these applications, this study has the purpose of developing a coral powder-based composite
material, which is able to satisfy the structural, mechanical and cytotoxic properties required in
order to be considered appropriate for this use. A composite material made of coral powder,
Calcium sulfate powder and water was therefore developed, and its properties were tested upon
different compositions. General results show how the developed composite material possesses
properties that are comparable to those of human cortical bone (both at a structural and
mechanical point of view), as well as being non-toxic below a critical composite material
concentration of 0.35 mg/ml.
Key words: Porites asteroides coral, bone implants, composite material, Calcium sulfate,
characterization of biomaterials.
RESUMEN
Diferentes estudios referentes a la aplicación del coral tipo Porites asteroides en implantes
óseos han demostrado su viabilidad biológica para este fin. Como complemento a
investigaciones previas relacionadas con el desarrollo de un material compuesto a base de
polvo de hueso susceptible de osteo-implantación, el propósito de este estudio es desarrollar un
material compuesto a base de polvo de coral, que satisfaga las propiedades estructurales,
mecánicas y citotóxicas requeridas para ser considerado como un material adecuado para este
fin. A partir de esto se desarrolló un material a base de polvo de coral, polvo de sulfato de calcio
y agua, y se realizaron los respectivos ensayos en diferentes composiciones del mismo. Los
resultados generales muestran que el material compuesto desarrollado posee propiedades
comparables a las del hueso cortical humano (desde un punto de vista tanto estructural como
mecánico) y adicionalmente no muestra evidencias de citotoxicidad si se utiliza en
concentraciones menores a 0.35 mg/ml.
Palabras clave: coral Porites asteroides, implantes óseos, material compuesto, sulfato de
calcio, caracterización de biomateriales.
1. INTRODUCTION
Nissan, 2003). The application of this type of
This study is based in the development of a coral in bone implants has been widely
Porites asteroides coral powder-based studied, in order to analyze its features
composite material for use in future bone (Begley et al., 1995; Vuola et al., 1996; Ben-
implants. P. asteroides coral is made up of Nissan, 2003: Ripamonti et al., 2008).
99% Calcium Carbonate, known as These studies have shown P. asteroides’s
Aragonite mineral which grows throughout biological viability for this purpose, as it is a
the Pacific Coast coral reefs. Because of its biocompatible, osteo-conductive and inert
biological properties, this material has been material. Additionally, it has been stated that
studied for implant purposes for more than this type of coral possesses osteo-inductive
15 years (Vuola et al., 1996). Its structure is properties when exposed to bone marrow
similar to that of human cortical bone, and it cells, but not by its self (Braye et al., 1996;
is considered to be “one of a limited number Vuola et al., 1996).
of materials that will form chemical bonds
with bone and soft tissues in vivo” (Ben- In spite of its biological properties that are
Nissan, 2003, p. 285). Through several heat highly appropriate for implant purposes, P.
treatments, a mineral known as porous asteroides coral possesses limited
Hydroxyapatite (HA) can be obtained from mechanical properties (Ben-Nissan, 2003),
P. asteroides coral. This substance is which are equally fundamental for the
structurally similar to P. asteroides coral, development of bone grafts and implants
and is also used in implant purposes. The that will assure an adequate level of
difference between HA and coral is that HA resistance in vivo. Therefore, in order to
is not biodegradable, making the implant to develop an appropriate composite material
last more time. (Vuola et al., 1996; Ben- for bone implant purposes it is essential to
consider the mechanical strength that the in mm/min. These are followed by the tool
matrix material will need to provide. Local nose radius (r) in mm, in a smaller amount.
investigations have focused on this concern, It was found that the rest of the observed
having mainly examined the development of parameters, that is the rake and clearance
human (Rojas, 2000) and bovine bone angles ( α and β) in ° and the cutting speed
powder-based (Peñaloza, 2007; Quevedo, (v) in m/s had little or no influence in the
2004; Reina, 2005; Salazar, 2009) analyzed variables. While processing the
composite materials that satisfy implant coral specimen, a factorial experiment was
purposes requirements. Bone powder designed in order to study the effect of
showed to be an appropriate alternative for varying the specimen’s machining
developing bone implants, as it was easy to conditions on the type of powder obtained
obtain at a minimum amount of lost material. from each one, especially in terms of its size
This study describes two main phases: the and shape. Two main factors were chosen
development of a coral powder-based for analysis: the feed rate (f) in mm/s and
composite material and the characterization the depth of cut (p) in mm. Both factors were
of its structural, mechanical and cytotoxic varied according to three levels, giving as a
properties in order to determine its level of result a total of six treatment tests (see
appropriateness in bone implant Table 1).
applications. Experimental
Units
Level Level Level
factor 1 2 3
Feed rate (f) mm/s 0.16 0.24 0.37
Tangential milling was chosen to be the to the milling cutter’s available values; On
most appropriate machining mechanism to the other hand, the depth of cut (p) was
obtain coral powder, as the specimen’s divided into three uniform levels, each one
combined with any other substance. Factors that were held constant during the
According to previous related studies (Lugo, experiment were the speed of the cutting
2009), the most influential cutting tool (v) and the rake and clearance angles
parameters that affect superficial roughness (α and β), along with the tool nose radius (r)
and cutting force of this material, are the and the tool diameter (d). Even though
depth of cut (p) in mm, and the feed rate (f) these factors remain constant during the
experiment, they may nevertheless affect process of the specimen while machining
the size of the obtained particles, according its border zones. These particles were
to theoretical relations between this variable therefore classified as Type 4.
and the different cutting parameters during a
regular milling process (Micheletti, 1980).
Flexural
1.525-
modulus GPa 0.063-0.142 0.097-7.07 0.89-1.83
31.519
(Mf)
4. CONCLUSIONS
Compressive
MPa 33-193 22.4-31.8 0.71-16.12 13.78-34.56
strength (Sc)
(Mc), flexural strength (Sf) and modulus (Mf), f: Feed rate (mm/min)
and cytotoxic levels. General results showed r: Cutting tool nose radius (mm)
and with liofilized cortical bone) the Sc: Compressive strength (MPa)