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BEUMER MATERIALS HANDLING

ECONOMICAL TRANSPORT OF
BULK GOODS

Conveying
technology
MATERIALS HANDLING
THAT MOVES MOUNTAINS
Every transportation scenario is different: it may involve moving
coarse-grained material through rugged terrain from the quarry to
the factory grounds, or hot materials from a kiln cooling system to
a silo. However, all of these applications have one thing in common:
when it comes to economical transport, the BEUMER Group provides
the ideal solution.

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CUSTOMER SUPPORT
Customer Care, Parts Logistics, Hotline Support, Residential Service, Training and Qualification, Modernisation

CONVEYING AND LOADING PALLETISING AND PACKAGING AIRPORTS LOGISTICS

PRIMARY PALLETISING END-OF-LINE BAGGAGE


PRODUCTS SYSTEMS SYSTEMS
PACKAGING SYSTEMS PACKAGING HANDLING

Bucket Elevator Overland Conveyor BEUMER BEUMER BEUMER Tilt Tray Sorter Cross Belt Sorter
Troughed Belt Conveyor fillpac I robotpac© stretch hood®
Apron Conveyor Pipe Conveyor CrisBelt Tilt Tray Sorter
BEUMER BEUMER BEUMER
Belt Conveyor Stacker fillpac R paletpac© paketpac® CrisBag® Line Sorter

Reclaimer BEUMER BEUMER Conveying System


combipac® autover®
Material Handling
BEUMER Container Handling
Ship Loading System stretchpac®
Check-in-Systems

Roller Conveyor Baggage Reclaim System

BEUMER – WE SET INDIVIDUAL TRANSPORT


EVERYTHING IN MOTION Long distances, great heights, rough PRODUCT OVERVIEW
The BEUMER Group has a long history terrain, non-standard products – the
of supplying transportation solutions for BEUMER Group treats the individual needs ›› Conveyor belts – suitable for
all kinds of bulk goods for any
bulk or general goods and hot materials of its customers as its own and develops
industry
of all kinds. The wealth of experience the ideal transportation plan for each
· Troughed belt conveyors
that we have gained from projects world- individual application. We can draw on
· Pipe conveyors
wide and in a broad range of industries a whole series of tried and true systems
enables us not only to offer economical that our engineering team can turn into ›› Apron conveyors – to transport
plans but also to refine them, consistently tailor-made transport solutions based on hot materials
and continuously. This ensures that our its wealth of expertise and experience. · Apron conveyors
customers are always able to perform The BEUMER Group is also on hand for · Belt apron conveyors
their transportation tasks economically, its customers at any time when it comes · Hinged apron conveyors
sustainably and with an eye to the to operation, service and long-term im- · Deep bucket apron conveyors
environment. provement strategies, because we always · Tipping tray conveyors
focus on good customer support.
›› Bucket elevators – economical
vertical transport
· Belt bucket elevators
· Chain bucket elevators
· Heavy-duty belt bucket
elevators

›› System technology for alternative


fuels – a blessing for the energy
balance
BEUMER BELT CONVEYORS
OPEN OR CLOSED –
EACH ONE TAILOR-MADE

BEUMER pipe conveyor, Indocement, Jakarta, Indonesia

BEUMER troughed belt conveyor, Binh Phuoc, Vietnam BEUMER troughed belt conveyor, Asia Cement Group, Sichuan, China

Trucks and trains rapidly reach BEUMER TROUGHED The BEUMER pipe conveyors permit es-
their limits on difficult terrain or BELT CONVEYORS pecially tight curve radii and steep angles
when transport volumes build up. The open troughed belt conveyors from of inclination, while doing away with trans-
The highly flexible BEUMER belt the BEUMER Group are ideal for trans- fer towers altogether. This low-cost, low-
conveyors are a better means of porting bulk goods when large distances maintenance transport solution also allows
transport in such cases – both have to be covered quickly across rough two different materials to be transported
from an environmental perspec- terrain. The narrow curve radii and long in the upper and lower strands.
tive, thanks to energy recovery centre distances permit large mass flows,
systems and low CO2 emissions, particularly where heavy and solid mate-
and economically, because of the rials are involved. The upper and lower HIGHLIGHTS
low investment and operating strands can be used to transport diffe-
costs involved. rent goods. This makes our troughed belt ›› Ideal for long distances
conveyors every bit as economical as ›› Energy recovery with downhill
they are flexible, and they pay for them- transport
selves quickly thanks to the low invest-
ment cost. ›› Centre distances of up to 20 km
›› Horizontal curve radius of
BEUMER PIPE CONVEYORS 100 m (pipe conveyor) or
If goods have to be protected against 400 m (troughed belt conveyor)
environmental influences, or if the environ-
ment has to be protected from dust from ›› Transport capacity of over 10,000 t/h
the goods being transported, a closed ›› Angle of inclination up to 30°
pipe conveyor is the system of choice.

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BEUMER bucket/belt conveyor

EFFICIENT TRANSPORT INNOVATIVE CELL SHAPES


EVEN FOR HOT MATERIALS The closed string of cells enables hot HIGHLIGHTS
Transporting bulk goods economically materials of any kind to be transported
is one thing, but you need a reliable, cleanly. Overlaps in the cell side walls and
›› Ideal for hot materials and highly
abrasive substances
cuttingedge conveyor system when it banking of the floor plates both keep wear
comes to transporting hot materials. to a minimum and ensure that the goods ›› Cell widths up to 2,000 mm
Refined technology, many years of ex- being transported are conveyed reliably
perience and maximum precision assure and cannot escape at any point. The cells
›› Angle of inclination up to 60°
the highest level of operational safety for can also be fitted with intermediate trays ›› Conveying speeds up to 0.6 m/s
BEUMER apron conveyors. if the routes involve large inclines and
extreme heights.
›› Different designs permit a high
level of flexibility

›› Belt or chain drives


›› Highly economical with low
investment costs

›› Low-wear construction with a


lengthy service life
BEUMER BUCKET ELEVATORS
MAXIMUM VERTICAL LIFTING
OF INDIVIDUAL GOODS

BEUMER high-capacity belt bucket elevators

Whether hot or cold: BEUMER BEUMER HIGH-CAPACITY


bucket elevators are the econom- BELT BUCKET ELEVATORS
ical solution when it comes to BEUMER high-capacity belt bucket el- The buckets in the BEUMER belt bucket
vertically transporting bulk goods. evators are an outstanding design for the elevators are held in place using forged
As the market leader, the BEUMER transport of bulk goods, from those of a segment mountings to ensure an even
Group has developed more and floury consistency to small pieces, such distribution of retention forces in the belt,
more highly refined technical as raw meal, cement or grit. They trans- which is designed with steel cable-free
designs for this type of conveying port fine-grained materials such as these zones. This structure is reliable in pre-
system for a number of decades in specially constructed buckets between venting the buckets from breaking loose.
now. Therefore the BEUMER 160 and 2,000 millimetres wide to heights
Group can offer the perfect con- in excess of 200 metres, and use much The profiled rubber plate located between
figuration for many different less energy in the process than a pneu- the bucket and the belt, the creation of
potential application scenarios. matic conveyor system. “windows” on the belt side and the special
finishing of the belt ends minimise the
loading and thus the risk of both stretch-
ing and wear and tear to the BEUMER
high-capacity belts. This is reflected in
both the high level of availability and the
long service life of the systems, as well
as the maximum practical benefit that
they offer.

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View of the high-capacity belt bucket elevator BEUMER central chain bucket elevator

BEUMER HIGH-CAPACITY
CENTRAL CHAIN BUCKET HIGHLIGHTS
ELEVATORS
The BEUMER central chain bucket eleva- Because needs in terms of conveying ›› Vertical conveyance of bulk goods
to heights of over 200 m
tor was developed expressly for maxi- capacity and conveying height differ, we
mum conveyor capacity; depending on have five types of chain available. This ›› Transport capacities of up to
design, sizeable centre distances can means that the ideal chain can be se- 1,110 m³/h
thus be achieved and conveyed volumes lected for each application while ensuring
can reach 1,110 cubic metres per hour that chain safety is maintained. Using ›› Maximum wear resistance even
with highly abrasive materials
depending on bucket width. Their full the high-strength BEUMER central chain
strength comes to the fore with hot, enables loads to be lifted to substantial ›› High-temperature bulk goods can
abrasive or granular bulk material – for heights, in excess of 70 metres. be transported
example in milling operations in the
cement industry.
BEUMER HEAVY-DUTY
BUCKET ELEVATORs THE HIGH-
PERFORMANCE ALL-ROUNDER

BEUMER heavy-duty belt bucket elevator, Tuas Power, Singapore

Heavy-duty systems are needed HIGH PERFORMANCE MAXIMUM LOADING,


particularly when rocks and soil FOR ALL PURPOSES MINIMUM WEAR
have to be transported. The The BEUMER heavy-duty bucket eleva- The special steel cable used by the
BEUMER heavy-duty belt bucket tors are suited to all conveying scenarios BEUMER heavy-duty belt bucket elevator
elevators are perfectly suited for involving the vertical transport of large makes extreme elevations and convey-
use in the cement and mining volumes of heavy, highly abrasive bulk ing capacities a possibility. Especially
industries and in power stations. materials to great heights. The high-per- the high nominal strength and tempera-
formance BEUMER heavy-duty bucket ture resistance make the system ideal
elevators can be used as recirculation for dealing with extreme loads. Unlike
units behind high-pressure roller mills traditional belt bucket elevators, there is
in the cement and ore sector, or – in an no gap between the belt and the bucket,
explosion-proof version – to transport which means that bulk materials of any
coal and related products. grain size can be transported with no risk
of material becoming stuck. This guar-
antees reliable, low-maintenance opera-
tion at all times with extremely low noise
emissions.

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Optimised bucket design for minimum wear and long service life

BUCKETS AS INDIVIDUAL AS THE INNOVATIONS FOR


MATERIAL TO BE CONVEYED RETROFITTING HIGHLIGHTS
During the construction process, particular With decades of experience in the trans-
attention was paid to ensure the best port of materials of all kinds, the BEUMER ›› Transport capacity of up to
2,000 m³/h
possible means of attaching the buckets Group has developed a high-capacity
to the belt. Long plant service life and bucket elevator that can satisfy even the ›› High temperature resistance
low maintenance costs are the results of most extreme demands and stands out
the tried and true BEUMER bucket-belt thanks to its above-average quietness of ›› High nominal strength
segment fastening. A range of options operation and long centre distances. This ›› Existing systems can be converted
are available in addition to the standard makes the BEUMER heavy-duty bucket to BEUMER heavy-duty bucket
versions of the buckets, pipes and bucket elevator ideal not only for installation in elevators
elevator boot. Add-ons can therefore newly constructed plants but also as a
be supplied for the HD bucket elevator, conversion option for existing systems. ›› Long centre distances
such as rubber pipes for highly adhesive ›› Various bucket versions available
materials, or contactless, continuous belt
position monitoring. ›› Long service life even when
transporting abrasive materials

›› ATEX version available


›› Noise reduction
›› High transport speed provides
increased performance
SYSTEM TECHNOLOGY
FOR alternative FUELS
CLEAN AND ECONOMICAL

System technology for the transport of used tyres

Constantly increasing energy THE ECONOMICAL


costs are making alternative fuels ENERGY ALTERNATIVE HIGHLIGHTS
more and more appealing for There is a wide range of alternative fuels
more than just energy-intensive available: used tyres, plastics and other ›› Economical energy recovery
sectors such as the cement mineral substances containing oil are ›› Low-cost waste removal
industry. The BEUMER Group has mostly available in abundance and at low
been observing this trend for cost. Our systems enable these to be ›› No unacceptable environmental
impacts
almost 30 years. It has developed stored, separated, weighed, metered out
system solutions that recover and transported efficiently and without ›› Fuel types can be changed
energy from waste and secondary harming the environment. Systems from
fuels in a way that is economical the BEUMER Group can even handle ›› Precisely metered combustion
processes
and environmentally friendly. changing fuel types.

All system subassemblies and compo-


nents have a modular structure, which
means that our engineers can develop an
individual solution for every application.
The BEUMER Group’s system technology
gives customers a full package of services
from a single source – a combination of
turnkey solutions, expertise, service and
engineering to ensure an ideal energy
balance at a modest cost.

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SIMPLY WORLD-CLASS
CUSTOMER SUPPORT

Performance of the plant and machinery used is reliably monitored.

BEUMER Group is known world- customer care Parts Logistics


wide for its individually tailored Our customer care programme We guarantee spare part re-
customer support. This is based entitles you to multiple service placements around the world
on a global network of regional options, such as maintenance and repair through our local companies. As a
service centres. Our support on site through our field service engineers BEUMER Group customer, you will have
solutions will keep your systems or regular safety checks according to your own individual contact to assist you
operating – 24 hours a day, 365 statutory rights. If hardware replacements with technical inquiries, warranty issues
days a year. are needed, our comprehensive warranty or repair orders and to secure that your
service ensures you are always covered. order is delivered on time.

Modernisation hotline support


We are constantly developing Our hotline support is manned
new ways to upgrade our soft- 24/7 by highly trained, multi-
ware and hardware to extend a system’s skilled engineers who all have at least
lifetime, lower energy costs and increase four years of direct field experience. Most
efficiency. We will keep you informed of all cases are solved remotely, however,
relevant upgrade opportunities, based should the problem require more special-
on an understanding of your business ised attention, a BEUMER engineer will
and system needs. be quickly sent out.

training and qualification Residential Service


 We offer standard and tailored   With our residential service,
 customer training programmes to we are on-site every day to take
make sure your teams are fully qualified complete responsibility for your system
to operate your systems. With hands-on uptime, performance and operational
guidance, your teams can maintain opti- efficiency. We can take care of all main­
mal operational performance. tenance and management.
BeUMeR group gmbh & Co. Kg
Postfach 1254 · 59267 Beckum, Germany
Tel. +49 (0) 25 21 - 24 0
Fax +49 (0) 25 21 - 24 280
E-mail beumer@beumergroup.com Products and technologies carrying BEUMER’s
“made different” seal are characterised by their
www.beumergroup.com sustainability based on their economic, environ-
mental and social performance as measured by
BEUMER reserves the right to make the BEUMER Sustainability Index (BSI).
modifications that serve technical progress.
Ident no.: 58944-BE-200-V2-1.0DE0913-GB130385

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