Publication No. 329
Cos
CIGRE- AORC TECHNICAL MEETING 2016
INTERNATIONAL CONFERENCE
GLOBAL TRENDS IN THE DEVELOPMENT OF
POWER TRANSMISSION & DISTRIBUTION SYSTEMS
INCLUDING SMART GRID
24" - 26" February 2016, New Delhi
PROCEEDINGS
Organised by Technical Partners
‘CIGRE Inca ete Beard of
iegation & PowerCIGRE-AORG Technical Meeting 2016 — Intemational Conference on Global Trends in the Development
of Power Transmission & Disinbution Systems incluaing Smart Grd, 24-28 Feb. 2018, New Dei, india
EMERGING SOLUTIONS FOR LINE COMPACTION
D. Prasad*, R. Kumaran, G. Agarwal, P.K. Reddy, Md. I, Khan
Supreme & Co. Pvt. Ltd.
(India)
SUMMARY
‘This paper presents various solutions for Tine compaction. The paper presents four
emerging technologies that support increased power transmission capacity for a given right of
way (RoW) and clearance level. Use of high temperature low sag (HTLS) conductor, which has
relatively low sag at high operating temperatures, is suggested to reduce the height of the tower:
Sag-tension calculations were made at different temperature levels and comparison was made
toindicate how the usage of HTLS can have an impact on line compaction. Insulated crossarms
can restrict the inward and outward swinging of the insulator. Since the insulators are directly
attached to the tower, a metallic crossarm is not required and thereby, the load on tower is
reduced. Monopole structures, which have a very small footprint are suggested instead of
“broader lattice tower. Monopoles are more flexible and have improved stability against wind
loads. Testing of monopole structure at different load conditions is also presented. Interphase
spacers are presented as an optional feature to prevent conductor galloping on EHV lines.
Different types of interphase spacers are discussed in brief, At the end, a comparison is made
between conventional towers with a monopole type structure with insulated crossarm,
KEYWORDS
RoW; Compact; HTLS; Monopole; Insulated crossarm; Interphase spacer.
1. Introduction
There is a continuous increase in electric power demand due to technological
advancement and rising living standards. This increase in power demand has resulted in an over
‘utilization of the transmission system. Growth in industrialization, increasing per- capita
income and rapid urbanization has led to s ~50% growth in the installed power generation
‘capacity over the last 5 years. However, transmission capacity has grown only by ~30%.
* engineeringteam@supreme.in, dharmbirprasad@yahoo,com:
261‘New generating stations using conventional fuels such as coal, gas ete. and larges
renewable plants are being developed to mect the power demand, To accommodate the
demand and generation, it is imperative to cither upgrade their existing
infrastructure or provide new corridors for power transmis
several aspecis like RoW, environmental issues, cost of development must be taken j
account. Of all the issues, the most important impediment is securing RoW. High land pri
and difficulties in getting permission from landowners have enforced the power soto
explore an altemative solution to improve the power transmission capacity. These const
can be overcome with the new and innovative design concepts which led to the compatt
transmission line (CTL) formation,
2. Description of CTL and its’ components
The basic concept of power transmission using CTL is same as that of a convention
transmission line ie., to transmit power at higher voltage level to reduce losses dati
transmission. The most important hurdle in transmitting power at higher voltage is provid
the required electrical clearance along the line. This is because as the transmission line voltag
increases, the required clearance level also increases [1]. This increase results in a larger
requirement which can be minimized with the help of compact transmission line
Line compaction is the reduetion of tower dimension such that it leads to the redi
of RoW requirement compared to a conventional tower of same voltage level. The desi
stmeture, conductor materials and hardware accessories has evolved in CTL to reduce R
requirement [2]. ICuses basic components that are designed with the goal of tine compaction
‘may include certain concepts like usage of composite post insulators 2s crossarm to restitt
conductor swinging, interphase spacers to avoid conductor galloping, use of high performang
conductor and monopoles with less footprint [3]. The most important aspect of cor
transmission line is to design a structure which is compact, at an acceptable cost withol
compromising reliability and safety standards. Four components which contributes for
compaction is discussed in the following sections.
2.1, HTLS conductor
HITLS conductors are gaining more attention in
the field of transmission over the past few years. It
allows the thermal rating of the line has to be increased
[4]. Many of the HTLS conductors are made of strands
that are non-cylindrical (Ze, trapezoidal) as portrayed in
Fig. 1, which enables them to incorporate more
Aluminium thereby allowing the conductor to carry
more amount of current. HTLS conductor, not only carry
a large amount of current, they carry it ata sag very less
when compared with a conventional conductor. Another
unique feature of HTLS is that their core is made of glass ig, 1 Cross sectional view of
fibre composite material rather than steel as in ACER and HTLS conductor,
conventional conductor. Steel in ACSR conductors has
high coefficient of lincar expansion which makes them to sag mote at higher temperature. But
the composite core of HTLS does not expand easily and hence offers a less amount of sag wi
compared with an equivalent ACSR conductor.
2622,
1g performance of ACSR and HTLS
Sag calculation will be the primary asset that need to be determined while designing a
_ transmission line. It is one of the most important factor which determines the height of the
tower. The catenary of a transmission line is usually considered to be a parabola and the sag
‘with respect to particular tensioning of the conductor is determined using Eq. (1).
S-WL8T oy
where
$_:Sag of the conductor,
W ; Weight of the total conductor load,
L_: Span of the conductor and
T : Working tension in the conductor.
Sag of the conductor depends upon the coefficient of linear expansion of the conductor
and modulus of elasticity [5]. These two parameters determine the conductor expansion and
allowable tension. Usually, worst case scenario (ie.. the maximum operating temperature) of
the conductor under no wind condition is considered for determining the height of the
conductor. It is under this condition the conductor tends to have maximum sag.
To verify the sag performance of ACSR and HTLS conductor, sag was calculated for
s operating temperature. For this purpose, an ACSR *Moose* which is traditionally used
400 KV line is compared with a HTLS of same diameter. Calculation is made for a span of
400 m with an average wind speed of 45 m/sec and terrain category of 2. ACSR ‘Moose’ has a
sximum operating temperature of 85°C whereas HTLS can be operated even about 200°C.
15
| 20 70 120 170 i
—®HTLS ——ACSR ‘Temperature (°C) 1 ,
Fig. 2 Comparison of sag between ACSR and HTLS,
When ACSR is subjected to its maximum temperature, the conductor sags are calculated
13.6 m. At the same temperature, HTLS sags only about 10.8 m and thereby give us
tion of tower height by almost 2.8 m (as presented in Fig. 2). Replacement of ACSR by
ives us a reduction of almost 20 % of the overall height of the tower.
ted crossarm
The freedom of movement provided to the insulator string determines the clearance that
e provided for the line, Clearance should be given to both inward and outward
a of the insulator. Instead of attaching the insulator from metallic crossarm, if we
directly to the tower, itis possible to restrict the insulator swinging and thereby the
ical clearance. This concept is known as insulated crossarm which was started
from 1960s [6]. Another factor that must be considered while designing a‘transmission tower is the length of the insulator string, As the voltage rating increase, the
insulator chain length also increases. But in the case of insulated crossarm, the insulators are
strung in horizontal manner which greatly teduces the height of the tower. But for attaching.
insulators horizontally, they must have high bending strength and high ultimate strain [7]
‘Composite insulators made of silicone rubber are employed for this purpose. Insulated crossarm
consists of a brace made of long rod composite insulator which works under tension and a post
insulator that mostly works under compression caused by the horizontal load such as wind [8]
The vertical load such as the conductor (and ice load if present) are taken up by the brace,
Precaution must be taken so that the brace of the insulated crossarm is never been subjected to
a compression which will result in the contact of metallic fittings and thereby leading (0 radio
interference voltage (RIV) disturbances
*% RIGID