Operation and Maintenance Manual Central Subway Tunneling Interstate Healy Equipment Joint Venture Job #7000966 Released March 2013 This manual includes safety and instal procedures for: ‘+ Hydraulic power packs * Material pumps Hydraulic power pack: PP2400-350HP Serial number: 11.2400.13.1343.744 Material pump: KSP 140H(HD)XL. Serial number: KSP.140.13.1343.227 ‘This manual is intended to assist authorized personnel with the operation and maintenance of the described ‘equipment. Schwing Bioset, Inc, is not responsible for damage or accidents caused by misuse, improper ‘maintenance, or neglect of this equipment. The existence of this manual and its contents does not negate the need to use common sense when working with hydraulically powered and electrically controlled equipment.SCHWING BIOSET Operation and Maintenance Manual Central Subway Tunneling Interstate Healy Equipment Joint Venture Job #7000966 Released March 2013 This manual includes safety and installation procedures for: + Hydraulic power packs + Material pumps Hydraulic power pack: PP2400-350HP Serial number: 11.2400.13.1343.744 Material pump: KSP 140H(HD)XL. Serial number: KSP.140.13.1343.227 ‘This manual is intended to assist authorized personnel with the operation and maintenance of the described equipment. Schwing Bioset, Inc, is not responsible for damage or accidents caused by misuse, improper ‘maintenance, or neglect of this equipment. The existence of this manual and its contents does not negate the need to use common sense when working with hydraulically powered and electrically controlled equipmentTable of contents Table of contents Safety. Safety guidelines for Installation, Oper Common safety warnings and decals... . n, and Maintenance Overview ... Installed equipment list. Description of equipment - General descriptions . Hydraulic power pack .. 2.0... Material pump with poppet valves. Installation . Shipping, handling, and storage Shipping information . : Uncrating and lifting precautions | Storage before installation Equipment installation schedule. Installation drawings .. . - Installation drawing (1 thru 2) (39001343) Installation tips : Hydraulic power pack installation Material pump installation . . DuPont paint product data Mounting instructions . Hydraulic connections. Tubing and fitting installation . Hydraulic fittings. . Fitting sizes... Hydraulic tubing restraining and support system « : Clean out hydraulic lines before final connection. Plumbing connections. Water/oil cooler . . . Material pump... Operation........+ Pre-start-up checks vss sss Hydraulic power pack Material pump . Material pump functions and operation. Pump Control Panel Functions Pump Control Panel Operation Maintenance Mode Control Panel Functions . Maintenance Mode Control Panel Operation Material pump alarm conditions. High oil pressure. Motor overload (Motor ‘V8 2. High oil temperature . Low oil level a Dirty oll filter (Filter 1 & 2)... Motor high temperature (Motor 1 & 2). . woenmeevvanuwuwHI Power monitor reset (Typical of both) . Maintenance mode active ‘Adjustments and checks during operation. Hydraulic system checks ayer Mechanical checks : Controls and instruments... Shutdown procedure Shutdown for general maintenance. Emergency stop ....... ++ Planned maintenance .... Periodic maintenance . General maintenance . . Hydraulic power pack Material pump . Lubricant recommendations Hydraulic-oil recommendations hydraulic power pack) Grease recommendations . Troubleshooting. ....... +... Hydraulic power pack . . . Material pump . Bolt torque tables t Metric: normal threads . Metric: fine threads. . Special maintenance . Material pump . Replacing piston heads - Replacing poppet valves Hydraulic system . Hydraulic system schematic drawing . Symbol legend... seaes Hydraulic schematic/system (1 of 2) (39600514) . Hydraulic fittings: hydraulic power pack (2 of 2) (39600514). ae ssihd Hydraulic fittings: material pump (39602104) . Hydraulic fittings and high-pressure hoses manual . . Electrical system . sees ae Electrical schematic (1 thru 11) (39103103)... . 43 Electrical schematic, junction box JB01 (1 thru 2) (9101153) « 25 Component catalogs. . . - . ceceeeeee 29 Annunciator, alarm horn, 24V, 855P-B30LE22; AB +30 Control, contactor, 3-pole, INO-2NC, NEMA SZ 10, 3RT1064-6AF36; Siemens 31 Control, contactor, 3-pole, 1NO-2NC, NEMA SZ 10, 3RT1065-6AF36; Siemens 32 Control, contactor, 4-pole, 120VDC, Size S00, 3RT1516-1AK60; Siemens... . 33 Control, contactor, 4-pole, 24VDC, Size S00, 3RT1516-18840; Siemens 34 Control, monitor, 3-phase voltage, 102A-9; Syscom... . . 22.35 Control, PLC, communication module, Modbus TCP, MVI69-MNET; ProSoft .. . 37 Control, PLC, CPU, CompactLogix, 1769-L32E, AB... diss + 2 a0 - 39 Control, PLC, ethernet switch, 4TX-1FX, 2891851; Phoenix . 241 Control, PLC, memory, compact flash, 64mb, 1784-CF64; AB . 244 Control, PLC, module, analog, output, 4CH, 1769-OF4CI; AB. 245Table of contents Control, PLC, module, digital, input, 100-120VAC, 16PT, 1769-IA16; AB Control, PLC, module, digital, output, relay, 8PT, 1769-OW8; AB Control, PLC, power supply, 124-240VAC, 1769-PA4; AB. Control, PLC, right end cap, 1769-ECR; AB .... 2... es esses Control, relay, 1NO, 24VDC, 2966210; Phoenix . | Tae E A Control, relay, 2NO-2NC, 24VDC, 3RH1122-18840; Siemens... | Control, relay, master, 4NO, 24VDC, 700-CFM400EJ; AB. . . Control, relay, overload, class 10, 55A-250A, 3RB2066-1GC2; Siemens . Control, relay, timing, multi functions, 2SPDT, 3RP1505-18Q30; Siemens. . | Control, terminal block, blue, feed through, 57.504.0055.6; Wieland ....... Control, terminal block, gray, distribution, 57.504.6355.0; Wieland . - Control, terminal block, gray, feed through, 57.504.0055.0; Wieland . Control, terminal block, orange, feed through, 57.504.0055.9; Wieland Control, valve driver, proportional, HAUESF100; High Country. Enclosure, backpanel, 10x8, ALOP8; Hoffman. ........ Enclosure, backpanel, 48x24, CP4824; Hoffman. Enclosure, backpanel, 42x42, A42P42; Hoffman... .. asaya eros Enclosure, cabinet, 3.5x3.25x2.75, 3048S, E1PBSS; Hoffman .. 1.02... Enclosure, cabinet, 10x8x4, 4X, 304SS, ALO0SCHNFSS; Hoffman... 2... Enclosure, cabinet, 42x42x12, 304SS, A42H4212WFSSLP3PT; Hoffman. Enclosure, cabinet, 48x24x10, 4X, CSD482410SS; Hoffman ......... Instrument, hour meter, 3-hole mount, 24VDC, 732-0001; Redington Instrument, hour meter, gasket, 5003-011; Redington weeees Instrument, meter, digital, process, AC, DP5PO000; Red Lion ...... Operator, pilot light, amber, LED, PTT, 24V, 800H-QRTH2A; AB Operator, pilot light, clear, LED, PTT, 24V, 800H-QRTHZC . . Operator, pilot light, green, LED, PTT, 24V, 800H-QRTH2G . Operator, pilot light, red, LED, PTT, 24V, 800H-QRTH2R . Operator, push button, e-stop, twist rel, red, 800HC-FRXT6D4S; AB. Operator, push button, extended, red, INC, 800H-BR6D2; AB Operator, push button, flush, black, 1NO, 800H-AR2D1; AB. Operator, push button, flush, black, 1NO, 800HC-AR2D1; AB. . . Operator, push button, flush, green, INO, 800H-AR1D1; AB... Operator, selector switch, 2 pos., maint., 1NC-1NO, 800HC-HR2A; AB Operator, selector switch, 2 pos., maint., 1NO, 800H-HR2D1; AB. Operator, selector switch, 3 pos., spr. rtn., 1NC-1NO, 800H-JR91. Operator, selector switch, 3 pos., spr. rtn., 1NC-1NO, 800HC-JR91A; AB . Power, GFCI, outlet, 15AMP, 120V, 5600462; Phoenix . : Power, supply, 24VDC, 108, 2938604; Phoenix ...........+ Power, transformer control, XFMR, 1KVA, FS-2-1000; ACME : Protection, circuit breaker, 3-phase, 400AMP, JXD63H400; Siemens. . Protection, circuit breaker, 3-pole, 250AMP, FXD63A250; Siemens. Protection, circuit breaker, lug kit, TALFD350A; Siemens. . . Protection, circuit breaker, lug kit, TA236500; Siemens... . aa Protection, circult breaker, mini, 1-pole, 2AMP, 5S)4102-7HG40; Siemens . | 118, Protection, circuit breaker, mini, 1-pole, 3AMP, 5SJ4103-7HG40; Siemens |. 119 Protection, circuit breaker, mini, 1-pole, SAMP, 5SI4108-7HG40; Siemens | | 120 Protection, circuit breaker, operator, handle, rotary, RHOH4; Siemens... . | 121 Protection, circuit breaker, operator, shaft, RHOSVD; Siemens. . . 2123 Protection, circuit breaker, operator, rotary JD, RHOJBO; Siemens Protection, circuit breaker, operator, RHOFBO; Siemens +. 124 Protection, fuse, 312 series, SAMP, 312.005; Littelfuse 2125 Protection, fuse, 313 series, 1AMP, 313001; Littelfuse ............. +. + 126 Protection, fuse, 313 series, 2AMP, 313002; Littelfuse PUES az‘SCHWING BIOSET Table of contents Protection, fuse, class CC, 1/2AMP, KLKR.500; Littelfuse. Protection, fuse, class CC, 4AMP, KLOROO4; Littelfuse. Protection, fuse, holder, class CC, 2-pole, 30AMP, LPSCO02; Littelfuse... 130 Protection, fuse, holder, class CC, 3-pole, 30AMP, LPSCO03; Littelfuse ..... 131 Hydraulic power pack Technical specifications Main assemblies . cette eee teens Hydraulic power unit assembly drawing (39600512) Hydraulic power unit components drawing (39600513) Hydrauile power unit components parts ist (39600513) « Subassemblies ........ 4... Valve, pressure limit, 200 Bar (10007861) Component catalogs. . . Filter, hyd, 10 micron, 105 GPM; Arion (30330645) Filter, hyd, 6 micron; Pall (30327177). . Gauges, hyd, pressure, 0-250 BAK Pump, A11VO; Rexroth........ Pump, A11VO (size 75); Rexroth . Pump, A11VO (size 260); Rexroth Pump, hydraulic, 8CC Gear; Rexroth (10167064)... ‘Switch, hydraulic, 10-140 PSI; Efector (39311084) Switch, hydraulic, 300-5800 PSI; Efector (39311085) 2 mOES Switch, level and temperature sensor, 160° F; ACT (30361805). . i Valve, water, 1” temp control; American Industrial (30353620) . . . Water cooler, ABL004C4TP; American Industrial (30359896). . : tea enas svar evnuaie 13 ik ooo) « eepnees Material pump ... Technical specifications .. . . Main assemblies ......... 02. ere KSP 140H(HD)XL assembiy drening (39600511) | Subassemblies . . . Differential cylinder. .......+.+ . Cylinder differential 200/140 x 2000 (so24789) « : Water box . Water-box KSP 140H(HD)XL (10147387) - Material cylinder... . Material evlinder 8 DN 300 x 2000 (10147827 tows 10147826) « ): see Ram DN 300/140 (10148239 [DWG 10148236)) Poppet-valve unit........ Poppet valve unit (10144347 [OWG 10164231]) . Poppet suction valve (10153444 [DWG 10164183]). Poppet pressure valve (10143438 [DWG 10164186]) . Valves, control... . Se HRS & BNE os Valve, control, DN 30, sol operated (10170723 (DWE 10x70722}) « Valve, control, DN 30, sol operated (10170724) Valve, control, HV07 (10090747) Valve, check, subassembly (30333031) . Valve, switching, subassembly (20135250). Valve, hyd, safety (10009673) . Soft shift accessories (30500020) .Table of contents Test reports . Test data... 2... ....0. Spare parts ordering and warranty . Ordering spare parts . KSP product warranty. Sarple warranty claim form Return tag . Tools and decals . Slurry tool box (30600193). Toolbox list (30369135) Decal location drawing, tank over power pack (30600110) | Decal location drawing, KSP vertical (30600112) . Decal location drawing, electrical panel (30600116) Glossary of terms. . Undex 4 oxi0e Gea esies aeea a caeTable of contentsSafety Safety guidelines for Installation, Operation, and Maintenance . Common safety warnings and decalsSafety Safety Safety should be a major concem for every person in your plant. Although much of the responsibility for everyday safety rests upon the operator, it is vital that everyone involved with the equipment makes safety the top priority Although this safety section covers a wide range of information to help prevent accidents, it cannot cover every conceivable circumstance. Please understand that nothing substitutes for common sense. Always, remember that you are ultimately responsible for ‘your own safety—and that you affect the safety of those around you. No attempt has been made in this safety section to explain the workings of the individual pieces of equipment used in your pumping system. Because this knowledge is critical for the safe and proper operation and maintenance of your equipment, you ‘must read and understand the entire operation and maintenance manual, Other sections of this manual contain specific safety recommendations for installation, startup, adjustments, checks, and maintenance. See the Table of Contents and review these sections before performing any work on the equipment.@awnsSafety: Safety guidelines for Installation, Operation, and Maintenance Safety guidelines for Installation, Operation, and Maintenance Be certain to follow the safety regulations of the responsible contractor, facility manager, and liability- insurance company whenever you install, operate, or service Schwing Bioset equipment. Observing these regulations is the responsibility ofthe contractor and operator. Some supplementary safety recommen- dations follow. ‘Before performing any work, review this operations- and-maintenance manual and all relevant contract drawings as required. ANSI standard 2244.1-2003 (£2008) sets down ‘minimum safety requirements covering lockout or tagout of energy sources for personal safety. Always defer to the Owner’s established lockout tagout procedures when performing maintenance. Establish and maintain an active safety and accident- ‘prevention program for operators and maintenance personnel. Good preventative-maintenance programs are essential for the safe operation of this equipment, Use good-housekeeping practices for all equipment and surrounding areas. Keep the area around the ‘equipment clean and free of obstacles to provide easy access and to prevent interference with its operation, Allow only authorized, properly trained personnel to install, operate, and maintain this equipment. Keep all unauthorized personnel out of the work area during installation, operation and maintenance activites. All personnel must know the location and operation of the emengency controls. See control-ayout drawings on the electrical schematic in the Electrical system main section, Safety decals are placed on equipment atthe location of the hazard. Replace worn or damaged decals as required.Common safety warnings and decals Caution: Avoid equipment damage by using only the designated lifting points provided A Warning! Danger of amputation! The inlets and discharge openings are designed to connect the equipment so the flow of material into and out of the equipment is completely enclosed. Equipment with rotating or reciprocating parts must not be operated or adjusted unless all moving clements are completely enclosed and all covers/ guards are in place. Safety: Common safety warnings and decals Warning! Danger of injury from rapidly expelled material! Sludge discharge lines operate under high pressure. Before working on the pump ot material pipeline, relieve all the pressure on the line by operating the ‘material pump in reverse. Refer to the Material Pump section of Planned Maintenance under the head “Clean the pump before performing maintenanc instructions. for Ensure pipeline pressure gauges are at zero pressure before disconnecting clamps or flanges. Do not install or repair damaged pipes, tings, or hoses. Replace damaged pipeline components immediately.Safety: Common safety warnings and decals A Marine! Stored Hydrate Energy! Before working on hydraulic systems depressurize the entire system and secure the electrical and hydraulic controls in the off or neutral position. Ensure hydraulic pressure gauges are at zero pressure before servicing hoses or fittings. Do not install or repair damaged pipes, fittings, or hoses. Replace damaged hydraulic components immediately. eed eee ea Res Deen] em A Warning! Danger of electrocution! Before working on electrical systems be sure that the ‘main circuit breakers are turned off and secured. Use a lock-out/tag-out procedure approved for your plant by OSHA or similar local regulatory agency. Pee Seer et Allow only certified licensed electricians to work on Berenice ena electrical systems. Peer) Porat) eae ee eon eensGums Safety: Common safety warnings and decalsOverview Installed equipment list . Description of equipment . General descriptions . Hydraulic power pack . . * Material pump with poppet valves auraGromOverview Overview This manual is designed to help you install, operate, and maintain your custom-designed Schwing Bioset pumping system. It describes the basic procedures for storage, installation, start-up, normal operation, shut- down, periodic maintenance, and troubleshooting. It contains detailed layout drawings, hydraulic schematics, electrical schematics, and parts-book drawings. Installers, operators, maintenance personnel, and. everyone else involved with the equipment should study this manual carefully. It should be an integral part of your ongoing training and maintenance programs, Sections of this manual The information in every section of the manual is consistently ordered. Each piece of equipment is listed sequentially as the material passes through the entire system, Safety Safety is stressed throughout the manual, Each section has relevant safety warnings and suggestions atthe appropriate location of the hazard Additionally, all ofthe safety warnings are compiled in the Safety section atthe front of the manual Overview ‘This section deseribes the function of each major component and its relationship to other components It also lists all the equipment provided by Schwing Bioset for your project. Installation This section explains how to install the equipment, including relevant drawings. Review this section along with pertinent safety regulations before lifting or positioning any equipment. Operation ‘This section covers operation from start-up to shut- down, including adjustments and checks necessary during operation, Planned maintenance ‘This section contains the periodic-maintenance schedule and a description of each maintenance procedure. It also contains a section for trouble- shooting the equipment. Special maintenance ‘This section contains special-maintenance tasks such as changing the discharge valves and the material- piston head (rams). Hydraulic system This section covers the entire hydraulic system. It includes schematic drawings, field-piping assemblies, and information on fittings and high- pressure hoses, Electrical system This section contains the electrical schematic forall Of the installed units. It also includes catalogs for ‘components provided by other manufacturers. Hydraulic power pack This section contains technical specifications, main assemblies, subassemblies, pats lists, and manufacturer's catalogs for components in the hydraulic power pack. ‘Material pump This section contains technical specifications, main assemblies, subassemblies, pats lists, and manufacturer’seatalogs for components inthe material pump. Test reports This section contains a summary of factory test reports for your Schwing Bioset pumping equipment. Spare parts, ordering, and warranty This section lists parts supplied for maintenance on Schwing Bioset equipment, ordering procedures, and important warranty informationGs Overview Tools and decals Additional sections may be included as necessary. ‘This section lists the tools furnished by Schwing Pay special attention to these when ordering parts or joset needed to service your equipment as well as _checking warranties. the number and location of safety decals.Overview: Installed equipment list Installed equipment list Equipment supplied P2400-350HP Hydraulic power pack 1 KSP140H(HD)XL Material pump, horizontal configuration, with 1 poppet valvesGams Overview: Description of equipment Description of equipment General descriptions lll Schwing Bioset pumping systems are specially sized and configured. A Schwing Bioset system consists of one or more sets of the following ‘equipment. + Hydraulie power pack + Material pump ‘The Schwing Bioset system is custom-designed to pump dewatered sludges or slurries through pressurized steel pipelines to driers, incinerators, or distribution systems. The electric motor of the hydraulic power pack drives the hydraulic pumps, which in tum drive the cylinders of the material pump and the hydraulic motors of the screw feeder or agitator hopper (if present. Custom controls, monitors, and sensors, when installed to specifications, provide automatic and dependable operation of your Schwing Bioset pumping system. ‘A further description of each piece of equipment follows.Hydraulic power pack ‘The hydraulic power pack drives the equipment, its hydraulic control systems, and the auxiliary equipment such as a screw feeder or the agitator- hopper augers. The power pack consists of an oil reservoir and a steel frame fitted with lifting eyes. ‘The electric motor, hydraulic pump, flow-control Overview: Description of equipment valves, and electric control enclosures are all ‘mounted on the power pack. Additional equipment and configurations may vary ‘with each installation. Other equipment may include oil coolers, auxiliary hydraulic pumps, special valves, control instruments, sound covers, and so forth. Please see the “Installed equipment” list in this seetion for more details. ri oto ‘pas abe win odie ae eciemoer Mauro, Fora pamp ‘moses et Figure 1 Hydraulic power packGis Overview: Description of equipment Material pump with poppet valves ‘Tho material pump is designated with a KSP prefix. and a size of 5, 10, 12, 17,25, 40, 45, 50, 65, 80, 110, 140, of 220, (The size designation is the approximate volume of the pumping cylinder in liters per stroke.) ‘The pump is a hydraulically driven, positive displacement, twin-cylinder reciprocating piston ‘pump. The material eyfinders line up with the differential hydraulic cylinders that power the ‘material piston head (ram) during suetion and pressure strokes, A fluid-filled chamber called the water box separates ‘the material cylinders from the differential cylinders. ‘The fluid cools and lubricates the material ram as it ‘moves through the material cylinder. The fluid also rinses and cools the cylinder rod as it moves through the hydraulic oil seals into the differential cylinders. In addition, the water box provides access for checking the material pump for wear and for changing the material piston head (ram). HOUSING. DISCHARGE PORT INTAKE MATERIAL PORT CYLINDER MATERIAL RAM POPPET MAINTENANCE CONTROL BLOCK Wi CYLINDER CONTROLS WATEREOX SOLENOID. CONTROLLED FWD / REV VALVE POPPET VALVE DIFFERENTIAL CYLINDER, LIFTING EVE Figure 2 ‘Material pump with poppet valves During operation, the two cylinders move in opposite directions; one cylinder suetions material from the {eed system while the other cylinder pushes material into the pipeline, Flow of the material into and out ofthe cylinders is controlled by 4 hydraulically actuated poppet valves—one discharge and one intake valve foreach cylinder. The poppet valves are activated inthe following sequence: 1, The pumping pistons come to the end of their stroke, that is, one fully extended and one fully retracted. The hydraulic valve drive opens and the ‘open discharge poppet closes, and suetion poppets change state respectively. 2. Both discharge poppets are now closed. Hydraulic pressure increases and the pistons start to operate in the opposite directions, one charging and one discharging, As the discharging piston moves forward, the sludge is compressed in the delivery cylinder. 3. Atthe moment when the compressed shudge in the discharging cylinder equals the pressure of the compressed sludge in the delivery line, the discharge poppet opens and material flows into the pipeline. Because the poppet valve for the discharging cylinder opens only when the material-cylinder pressure equals the pipeline pressure, no material cean flow back into the material pump— minimizing shocks in the pipeline.Installation Shipping, handling, and storage ...... Shipping information.......... Uncrating and lifting precautions. Storage before installat Equipment installation schedule. Installation drawings . . . Installation drawing (1 thru 2) (39001343) Installation tips... 0. - sees eee Hydraulic power pack installation Material pump installation DuPont paint product data Mounting instructions . Hydraulic connections. viet teen eens Tubing and fitting installation Hydraulic fittings. . . Fitting sizes . Hydraulic tubing restraining and support system Clean out hydraulic lines before final connection. Plumbing connections. . . Water/oil cooler Material pump .@sInstallation Installation ‘This section describes the setup and installation of your Schwing Bioset pumping system. You can find additional information for each piece of equipment in the main tabbed sections of this manual Please review these instructions, along with the pertinent safety regulations, before lifting or positioning the equipment. When planning the equipment installation, allow adequate clearance for periodic inspection and parts replacement, normally a minimum of 48”. Allow a ‘minimum of 24” of clearance for caster rollouts. For ‘more specific information on clearances, refer to the Jie Peeces mm) 75 S = | 18 1 a" fl_a_| ow alela Z z haw in mm) 65 6 [130 15 Z ie tare toL aw | a om | pm | om |r od] [zp SS] e oe] mz] toons” | ‘ol fre eo|on [| 6 Le [amelie aero ||] er eve fara sa a a nn |e oer a [oe Reta ee a eo oe [* Sow | al em | eo | eo | oo | om | oo H=ameaaee |e] |} a} a to [onl @ | | m | om | om | om a | el ow | om | wm | oo | oo | = pepe pepe fs Som | tea{—t at e-awenae | mf tes | wae we a foe ar tLe | cine | to | tm | cm | om weep eS ep ape a wl eo | | cm | eww | ovo | ome eee] eel es | es | oe ae Rome | Lam | on | om | @ | om | com Foure 2 Anchor-bolt specification table (Hilti Corporation) 15Installation: Mounting instructions Y l* a TT owe owes Dia hole wit the prescribed Mitrmetic carbide or Using hammer, tap the pr-ossembled anchor fdamond core bt. Nete: the HSL canbe staled in’? trough the abject being anchored and nto the hoe Bottomless hoe The anchor shouldbe seated firmly agains he base plate. Note: Do not expand the anchor by hand before tapping it into the hole Figure 4 Clean the hole using compressed air. Figure 6 Tighten the bolt or nut to the specified torque using 2 torque wrench. Note: When using an HSLB anchor, no forgue wrench is required. The torque cap shears off at the appropriate toraue value 16Figure 7 rill an 18-mm hole to an embedment depth of 3-1/2 (0 mm) with a Hilti metric bit (tem ne. 28002), TE-C+ 18/22 bit, or Hilti Matched Tolerance diamond core bit {item no. 239808) with BI connector for DD100. Figure 9 Use a hammer to tap the anchor flush with the concrete (do nct install the threaded rod). Insert the blade of the red handle setting tool into the anchor and engage the blade into the slot of the anchor. Tap the setting too! with @ hammer until flush withthe concrete, (if there Is ro setting too! available, a standard screwdriver can be Used. Use the screwdriver and hammer to tap the anchor into the hole until the top of the anchor is 1/4" (6 mm) below the surface of the concrete. Next, turn the setting too! clockwise until snug. (A screwarriver can bbe used if @ setting tool is unavailable.) Figure 8 Clean the hole using a Hit Blow Out Pump (item no. 160579) or compressed air with a nozzle (tem no. 163964) fo reach the bottom of the hole. Figure 10 7Gros Installation: Mounting instructions Installations with equipment base plates: Install ‘equipment or base plate over the anchor. Insert the threaded rod through the base plate or equipment into the anchor a minimum of 4 full threads. Place washer ‘and torque nut on the threaded rod and hand tighten. Use a box end or socket wrench to tighten the torque ‘nut until the torque nut shears off. Caution: the torque ‘ut shears off suddenly--gloves are recommended. The ‘torque nut shears off at approximately 60 ft-lbs. Installations with stand-off connections, such as ‘ralsed computer floors: Insert the threaded rod into ‘the set anchor a minimum of 4 full threads. Pace washer and torque nut on the threaded rod and hand Lighten against the concrete. Use a box end wrench to tighten the torque nut until the torque nut shears off. Caution: the torque nut shears off suddenly--gloves are recommended. The torque nut shears off at approximately 60 f-ibs. Complete the stand-off ‘connection using 2 metric 12-mm nuts and washers to ‘damp the apparatus at the correct stand-off height.—__ Installation; tivdraulic connections Hydraulic connections For more detailed information on the hydraulic connections, refer to drawings in the Hydraulic System section, Review these instructions carefully before connecting, the hydraulic power pack. Read the “Safety during installation” section before proceeding. Schwing Bioset equipment is designed with the highest quality hydraulic piping, fittings, and hoses. See the “Hydraulic fittings and hose catalog” and “Assembly instructions for hydraulic fittings” inthe Hydraulic System scetion. Always follow these uidelines when connecting or servicing the hydraulic system. Always observe all safety regulations. Take great care to keep all tools and components clean. Contamination or residue in lines can damage or destroy hydraulie pumps and motors. Inspect pipes, fittings, and hoses before installing. Do not use them if damaged, Clean all sealing surfaces before assembly, ‘Clean the hydraulic lines with compressed air and ‘lush out with hydraulic oil before connecting. Use 100 psi air for 30 seconds and flush with oi for S minutes, then immediately make the connection. Connect A to A, B to B, ete., as marked on the equipment and as noted on the hydraulic schematic in the Hydraulic-system section. Support hoses whenever possible to prevent wear from vibration or pressure pulses. ‘To prevent damage to the equipment or the piping, ‘ighten all fitings securely using two wrenches, one ‘on the body ofthe fittings and one on the cap nut. Double check al fittings for tightness. The Waltersheid fiaings, in particular, require a very high degree of torque. They should be tightened by a very strong individual using a 3-foot ipe attached to his wrench. Iti fairly easy to under tighten these fittings but quite difficult to overtighten them. Make the hydraulic lines as short and direct as possible to minimize pressure losses but still allow for movement from vibration, Directional changes in the tubing do not always need. to be right-angled with fittings but may be bent to ‘minimize the pressure loss. The tightest radius should be 3 times the tube’s outside diameter (OD). A 38 sm (1.5") tube, for example, must have a minimum radius of 114 mm (4.5") ‘Compensate for the oil used by the new line and filter by refilling the reservoir with the same make and ‘grade of fluid. Add the oil through a 10-micron oil filter, Tubing and fitting installation NS style Note: The Walterscheid profile ring fittings are coated with a clear sliding agent that reduces friction and avoids the need to additionally ol the fitting components In otder to ensue proper threading, always pre- assemble Walterscheid fitings using a spare mating fitting. After pre-assembly, discard the spare fitting If repairs are needed they can be made directly in the pre-assembly adapter. Direct assembly 1, Saw off the tube at right angles and debur it. Do not use a tube cutter; use a sawing machine if pos- sible. Lightly debur the tube ends on the inside and outside. Check the tube ends for squareness (ee Figure 11). 19Installation: Hydraulic connections ame I) Figure 11 ‘Squaring the ends of the tubing 2. Place the nut and profile ring on the tube as shown in Figure 12, Figure 13 ‘Hand tightening the nut 4, Tighten the nut until the ferrule grips the tube, felt by a noticeable increase in torque (see Figure 14). Tans torque Figure 12 Placing the nut and profie ring 3. Press the tube into the fitting body up to the tube abutment. Tighten the nut by hand (Figure 13). 20 Figure 14 Determining the proper amount of torque 5. Complete the final assembly by making one full, tum. Tighten the Walterscheid fittings in the ‘manner deseribed in bold italies above, Important; hold the fitting body firmly with a spanner, Note: Deviating from the correct number of tightening tums reduces the nominal pressure rating and the life of the fitting, which in tum causes leaks or displacement of the tube.Figure 15 Final assembly of fiting 6. Check the penetration of the cutting edge. A visible ring of material should fill the space in front of the profile-ring end face. The profile ring ‘may turn the tube but should not displace axially (See Figure 16). "ng of material Figure 16 Enlarged view of the profle-ring Hydraulic fittings 1. Schwing Bioset recommends the use of bulkhead fitings on the material pump supply and return lines (A&B lines) atthe hose-to-tube connections. The bulkhead fitting restrains movement crested by pulsations in these lines, ‘Ata minimum, bulkhead supports must be fabricated from 1/4" ste! plate, Design all supports with the necessary cross bracing and ‘knee bracing and tie into an approved anchoring system to prevent movement. Drill bulkhead supports 2 mm larger than the outside diameter of the fitting thread. Dimensions for drilling are available from Schwing Bioset upon request. 2. Elbows and unions that do not require bulkhead fittings, such as continuous flow serew feeder ines and low pressure return lines, require a clamp on each sid of the fitting. Properly retrain the clamps near fitings; locate them not less than 2" and not more than 6” from the nut on the fiting. Fitting sizes ‘The following is only an example; the pump size und length of tubing between equipment will determine the actual tubing sizes. Pump, sliding frame, and hydraulic power pack (bulkhead fittings required) + Bulkhead elbow (See Figure 17) + Bulkhead coupling union (See Figure 18) + Adjustable male stud elbow (See Figure 19) + Fitting nominal size: 1-1/2" (38 mm) + Outside diameter for bulkhead: 2.047" (52 mm) (use a 2-1/4" [57.15] dill bit) + Working pressute: 6,000 psi + Burst pressure: 24,000 psiG@rvs Installation: Hydraulic connections G @ i or Figure x7 Bulkhead elbow Figure 18 Bulkhead coupling union oe g f ‘Adjustable male-stud elbow 2 Screw feeder and hydraulic power pack (bulkhead fittings not required) + Equal elbow (See Figure 20) + Straight coupling union (See Figure 21) + Adjustable male stud elbow (See Figure 19) + Fitting nominal size: 1" (25 mm) and 1/2" (12 mm) + Working pressure: 6,000 psi + Burst pressure: 24,000 psi All Schwing Biosetfitings are metric and designed for high-pressure service. Do not mix various ‘manufacturer's components, ie, ferrule and cap mut, ‘with Schwing Bioset components. Do not incorporate low-pressure components into our system. © Figure 20 Equal elbow© o i Figure 24 Straight coupling union Hydraulic tubing restr: ing and support system 1 Restrain all tubing with heavy-duty steel supports, ‘The restraints must be fabricated from steel chan- nels or steel angles a minimum of 1/4" thick. The restraints must be designed with cross bracing and knee bracing to prevent any movement. Tie the restraints to an approved anchoring system, not to the power unit or equipment. Schwing Bioset recommends that the tube running from the equipment to the hydraulic power pack stop at the nearest bulkhead and have ‘a hose running into the power unit (See Figure 22), Bulkhead supports must be drilled 0.078" (2 ‘mm) larger than the outside diameter ofthe thread ‘on the fitting, Dimensions for drilling are available upon request from Schwing Bioset. Figure 22 Bulkhead supports 3. Install the supplied clamps on the rigid supports to restrain the tubing. Schwing Bioset recommends using one of the following supplied clamps. + A two-piece polypropylene clamp body isolated from the top and bottom steel plates. (See Figure 23.) Continuously weld the bottom plate around the perimeter ofthe plate to the steel support. The ‘minimum welding length equals the minimum bottom-plate width on all sides. The top plate, clamp bodies, and tubing must be bolted tothe ‘bottom plate ca) J VOY Figure 23 ‘Two-piece polypropylene clamp 2BPD ssnmns Installation: Hydraulic connections Tubing dimensions a ee rr 12" 3/4" - ra 25mm aya" = 12" erent Tablet 4, The tubing supports must not be welded to the tubing, and contact with the supports must not damage the tubing. Do not weld or attach restraints and supports to the hydraulic power pack, screw feeder, or material pump. Clean out hydraulic lines before final connection ‘Clean out the hydraulic lines with compressed air and flush out with hydraulic oil before connecting, For ‘each hydraulic line, use 100 psi air for 30 seconds, flush with oil for $ minutes, then immediately make the connection. Use the same grade and type of hydraulic oil for flushing as used for the hydraulic power pack. Make sure the oil used is clean. See “Lubricant recommendations” in the Maintenance section of this manual for recommended oil manufacturers and specifications, While pumping oil into the line, filter the return oil to prevent contamination of the line during recirculation. Do not reuse ths oi. Observe all safety regulations during the procedure (see the Safety during maintenane: of this section ction at the start Take great care to keep all tools and components clean, Contamination or residue in lines can damage or destroy hydraulic pumps and motors. Inspect pipes, fittings, and hoses before installing, Do not use if damaged. Clean all sealing surfaces before assembly.—__instattation: plumbing connections Plumbing connections Water/oil cooler Material pump If the hydraulic power pack is equipped with a water/ ‘The water source must be piped directly to the water oil cooler, the water supply should flow in.a direction box; otherwise, keep a hose close to the material counter to the hydraulic oil flow in the cooler. Use pump to facilitate daily fushing ofthe water box. clean city water, never use effluent water unless A thoroughly tested; it could easily conode the Pipe the water-box drain toa plant drain or position it equipment. soa drain nearby can handle the frequent draining and flushing. 25Installation: Plumbing conne 26ALLO W 64" CLEARANCE on 4 FOR POPPET SERVICE 3! RECOMMENDED MAINTENANCE CLEARANCE ALL AROUND UNIT 218.5 seed NOTES: 1, EQUIPMENT TO BE PAINTED AS FOLLOWS: ‘SURFACE PREP BLAST SSPC-SP6 1ST COAT: URETHANE PRIMER, 2-3 MILS DFT 2ND COAT: URETHANE, 2-4 MILS DFT 3RD COAT: URETHANE, 2-4 MILS DFT POLYAMIDE EPOXY. COLOR TO BE DUPONT NOOOGHN WHITE 180 2. RECOMMENDED HYDRAULIC FIELD PIPE r LUNE SIZE: SP: A1-A28B1-82: 38 MM TUBE / 32 MM HOSE eae FOR SUPPLY AND RETURN HOPPER 16 MM TUBE / 13MM HOSE OPENING 49 3 = FOR SUPPLEMENTAL PRESSURE F: 16 MM TUBE / 13 MM HOSE FOR DRIP LINE 3. CLEANING OF HYD FIELD PIPING AND DISPOSAL OF HYD OTL ARE THE wa RESPONSIBILITY OF THE CONTRACTOR. HOPPER SHIPS LOOSE 4, ALL FIELD WIRING NOT PROVIDED BY SBI, FOR FIELD INSTALLATION (SEE ELECTRICAL DWG 39103103) 291.0 r 5. DIMENSIONS ARE IN INCHES. HYD FIELD 5 ‘HOSES AT BOTH PIPING TO KSP* ENDS BY SBI 408 WIRING 4 TO JBO1 8" 300# ANSI RF FLANGE 7 = ; - 63.6 APPROX FITTING T a» HEIGHT f SE ETT [5 >i NPT WATERBOX I | INTERSTATE HEALY EQUIPMENT FILL/DRAIN, pune SUPPORT base KSP ELEVATION VIEW iia EQUIPMENT INSTALLATION SCHEDULE IPERS SeNRRS Seoec SCHWING' INSTALLATION DRAWING TION secsina| <1 z 3 2 ? aERTORT Pe naitcs teers abr min BIOSET CENTRAL SUBWAY TUNNELING mrenprovioeosy [ser | seq | co | sat | co [\~{ wma (pumarmmnma arr a ‘ee Be ~ mentocatepay | ss | st | sx | cc | cc [simone |romnocmanmeca [+ [sa ]a RENATO ays | SNC Done SS Pa rem instattep sy | Gc oc oc cc GC [shinny [roreenveiowenr +} Oe | Sessa reomn messiah erechomavon, 350 SMC DRIVE Ew | sn013 39001343 lnstaaTion Howe ay] sax | oc | cc | ac | ccf aor oF st hones anne eee ‘SOMERSET, Wi 64025 132 low 2 + 3 +=EcTRIC MOTOR 200 HP. RELIANCE RECOMMENTED Pan ZE 96" X 136" MIN, aust Fa 50 Ce teenie AOR 16 HE, @ INSTALLATION DRAWING Ses eee BIO SET CENTRAL SUBWAY TUNNELING IS OCPNDENTLTON HE COMETS CF SADE NEON, pre FB Panne T wl ELEVATION VIEW = BEE: | meme Par [mm [5 | 39001343 ° BRS Sorenanaas cee sowenser, wsicas f=" pn, 4 I 3 I 2 1Operation Pre-start-up checks ....... Hydraulic power pack... Material pump . Material pump functions and operation. Pump Control Panel Functions... Pump Control Panel Operation . . - Maintenance Mode Control Panel Functions | | Maintenance Mode Control Panel Operation . . Material pump alarm conditions High oil pressure. . . Motor overload (Motor 1 & 2) . High oll temperature . Low oil level . ue Dirty oil filter (Filter 1 & 2). Motor high temperature (Motor 1 & 2.2 Maintenance mode active....... 2... Adjustments and checks during operation. Hydraulic system checks veeee Mechanical checks. Controls and instruments. Shutdown procedure . See Shutdown for general maintenance. Pee eee eee eee Emergency stop « wommammaviannwweOperation Operation This section covers the operation of your Schwing Bioset pumping system from start-up to shutdown. ‘This section of the manual is divided into the following pasts. + Pre-start-up checks ‘Material pump functions and operation Material pump alarm conditions ‘Adjustments and checks during operation Shutdown procedureOperationOperation: Pre-start-up checks Pre-start-up checks Warning! Do not operate equipment without training! Pro-start-up procedures must be carried out in the following situations. + Testing start-up (done only by a Schwing Bioset service technician) + Restart after maintenance ‘Note: First time start-up involves a more detailed set of procedures that must be conducted by a Schwing Bioset service technician at the time of installation, For restarts after long-term shutdown, see Long-term, storage in the Installation section. Hydraulic power pack Review all safety instructions in the Safety section of this manual Before start-up, review the entire Operation section of this manual. Check that the mounting of the hydraulic power pack is level and anchors are secured. 1 Remove the dessicants and other contents of the long-term storage package, if supplied. 1 Check the hydraulic fluid level after all hoses and lines are full; refill them as required (see Lubricant recommendations in the Planned maintenance section). Fill the reservoir through the filler-breather cap using a filter cart with a ‘minimum 10-micron filter. Observe the level in- sight gauge on the side of the reservoir. Be careful not to let any moisture or contaminants enter the system, Ifrestarting the system after a long shutdown, test an oil sample for water contamination or degradation of quality. Change the hydraulic oil ‘and main filter if necessary. ‘Check hydraulic connections and hoses for tightness and condition, 1D Blectrical connections for power and control wiring must be checked by a certified licensed electrician. 1D Check the rotation of the electric motor by quickly switching the unit on and off. The correct rotation is marked on the hydraulie pump. 1D Open hydraulic power pack ball valves. 1B Do not start the hydraulic motor when the temperature is below 20°C (68 °F) or it may cavitate, Warm the area with heaters beforehand if necessary. Gi Check that all guards are in place. Material pump 1 Review all safety instructions in the Safety section of this manual. O Cheek that the mounting of the material pump and screw feeder is level and anchors are secured. Check all hydraulic connections and hoses for tightness and condition, Check the routing of hydraulic lines (e.g, verify that the 4 line on the hydraulic power pack is connected to the A line ball-valve on the material pump). Fill water box with fresh clean water (refer to Planned Maintenance section for flushing details). 3Gros Operation: Pre-start-up checks C1 Iftesting the unit without pumping material, submerge the material side of the material piston hncad (ram) in water or spray it regularly to keep it wet. Testing longer than 20 minutes atthe ‘maximum material pump speed of 12 strokes per minute will cause damage to the material piston hhead (ram) and poppet valves. D1 Open hydraulic power pack ball valves. Check that all of the proper material pipeline valves are open. 1D Check that all guards are in place.Material pump functions and operation Pump Control Panel Functions Emergency Stop Switch (E-Stop) ‘Supplies power to control pane! output functions. ‘When pulled OUT, panel functions are powered and Control Power On lamp illuminates. Push IN to shut down al system functions. Power to the PLC is maintained when E-Stop is pushed in. All power is removed from the output functions, Pushed in, the Control Power On lamp is no illuminated. The emergency-stop button Control Mode Selector Switch Material pump functions and operation ‘This switch determines the material pump control ‘mode as follows: +LOCAL - Pump functions are controlled via push buttons and selector switches on the Pump Control Panel (PCP). +REMOTE - Except for E-stop and alarm silence/ reset button, all panel functionality is transferred to plant controls Motor Start Starts the motor(s) on the hydraulic power unit. Motor Stop Stops the motor(s) on the hydraulic power unit. Pump Bypass/Load Selector Switch Controls flow of hydraulic fluid to either the material pump (LOAD selected) or directly back to the hydraulic oil tank (BYPASS selected.) Pump Speed Up Push to increase pump speed. Pump Speed Down Push to decrease pump speed. Alarm Silence/Reset Resets alatm conditions (see Material pump alarm conditions section.)Gin Pump Control Panel Operation Local Mode In LOCAL mode, the pump functions are controlled via operators (push buttons and selector switches) on the Pump Control Panel (PCP). The following functions are possible when the mode selector switch is in the LOCAL position: ‘Operating the hydraulic power unit First select the pump(s) to operator (1, 2 or both). To start the hydraulic power unit, press the green ‘MOTOR START push button on the front of the PCP. If there aren't any shutdown alarms (see the alarm section below), the power unit will start unloaded, To stop the power unit, press the extended red MOTOR STOP push button, The power unit wil shutdown immediately. There is a 45second delay before the power unit can be restarted. Motor running pilot lights on the PCP indicate whether the power unit is running and motor stopped pilot lights indicate ‘whether the power unit is stopped. To begin pumping ‘To begin pumping, tum the PUMP BYPASS-LOAD selector switch to the LOAD position. Ifthe pump is notin maintenance mode (selected atthe pump and indicated by the amber maintenance mode active warning light), the selected pump(s) will immediately ‘begin to pump material ifthe power unit motors have ‘been running for atleast 3 seconds. To put the pump 6 Operation: Material pump functions and operation in load while in maintenance mode, see the ‘maintenance mode section below. To change pump speed Push buttons labeled PUMP SPEED UP and PUMP SPEED DOWN are used to change the pump speed while in LOCAL mode. The present pump speed setpoint is displayed asa percentage on a meter on the front ofthe Pump Control Panel (PCP). The pump thas a minimum pumping rate of 2 strokes per minute ‘The minimum speed displayed on the meter corresponds to percentage of the full range ‘maximum strokes per minute, Remote Mode In the REMOTE mode, the control system passes control to the customer's plant controls. Only the E- stop and alarm silence/reset push-buttons will function on the Schwing Bioset control panel. The ‘material pump MOTOR START, MOTOR STOP, and PUMP LOAD control functions are now controlled by the plant controls. The pump operates the same as, it does in the LOCAL mode with the following exceptions: “The power unit is remotely started and stopped vvia an Ethemet signal from the plant controls ‘The pump is placed into load via an Ethemet signal from plant controls. «Pump speed is controlled via an Ethernet signal from the plant controls.Operation: Material pump functions and operation Maintenance Mode Control Panel Functions Maintenance Mode OFF-ON Selector Switch Used to place the cake pump in maintenance mode for replacing worn material rams, -OFF- Pump is controlled by the Pump Control Panel (PCP) or remote panel plant controls. ‘ON- Pump is controlled right at the pump. Forward-Reverse Selector Switch Controls direction of pump piston travel Note - Switch is spring-loaded to defeult to the center Neutral position. Jog Push Button ‘When pressed, places the pump in LOAD when in the ‘maintenance mode, to allow piston movement when used in conjuction with the FORWARD-REVERSE selector switch, Figure 2 Jogging the material pump in the maintenance mode Qperation Maintenance mode is used by maintenance staff for replacing worn material rams in the pump. When the MAINTENANCE MODE OFF-ON selector switch ‘on the maintenannce mode control pane! (JBO1) on the ‘material pump is in the OFF position; the pump is controlled at the PCP or the plant controls, depending (nthe mode selector switch position on the PCP. ‘When the MAINTENANCE MODE OFF-ON selector switch is in the ON position the Maintenance ‘mode is on light will illuminate on the PCP, and the bypass-load function of the pump is controlled at the cake pump via a jog push button and a FORWARD- REVERSE selector switch on JBO1. The jog push button and the directional selector switch must be engaged within 0.5 seconds of each other or the pump will not goin to load to move the material rams. Also, in maintenance mode the cake pump will only operate at minimum speed. Maintenance mode is indicated at the PCP via an amber warning light.Gas Operation: Material pump alarm conditions Material pump alarm conditions High oil pressure ‘System shutdown, reset needed ‘The pressure switch opens and the control system initiates an automatic shutdown procedure. This circuit has atime delay preventing a shutdown during momentary spikes. Ifa high pressure is sensed, the system will shut off the electric motor, the high oi! pressure light will illuminate, the pump motor will stop, and (in local mode) the hom will sound, You must find the cause of the high pressure in the ‘material pump hydraulic circuit, correct it, and then push the alarm silence/reset button on the PCP before ‘you can restart the hydraulic pump motor. Motor overload (Motor 1 & 2) ‘System shutdown, reset needed ‘The hydraulic-pump motor fault originates from the ccustomer-provided MCC or the motor thermostat. (Cheek the MCC or thermostat to determine the fault ‘and correct it. This alarm will shut down the pumping system. The respective Motor overload light will illuminate, the system will stop pumping, and (in local mode) the hor will sound. You must find the ccause of alarm, correct it, and then push the alarm silence/reset button on the PCP before you can restart the system. High oil temperature ‘System shutdown, reset needed ‘When the high oil temperature switch opens, the control system initiates an automatic shutdown, procedure. ‘The oil inthe hydraulic tank is too hot. ‘The high oil temperature light will illuminate, the pumping system will shut down, and (in local mode) the horn will sound. The oil has to cool down before the system will start. You must find the cause of the problem, correct it, et the oil cool down, and then push the alarm silence/reset button the PCP before ‘you can restart the system, Low oil level System shutdown, reset needed When the low oil-level switch opens, the control system initiates an automatic shutdown procedure. ‘The olin the hydraulic tank is too low. The fow oil {evel light will illuminate, the pumping system will shut down, and (in local mode) the hor will sound, ‘Ad oil tothe system. You mus find the cause of the problem, corres it, and then push the alarm silence/ reset button on the PCP before you can restart the system. Dirty oil filter (Filter 1 & 2) Warning, reset needed ‘The pressure switch opens, and the control system. initiates an automatic warning alarm. The dirty oil {filter slarm has a time delay preventing the alarm ‘fom activating during momentary spikes. The respective dirty if filter light will illuminate and the pump motor will stay running. You must replace the filter and then push the alarm silence/reset button. Motor high temperature (Motor 1 & 2) ‘System shutdown, reset needed ‘The hydraulic-pump motor high temperature indicates the high temperature contact has opened. ‘Check the motor to determine the fault and correct it. This alarm will shut down the pumping system. The ‘motor high temperature alarm light will illuminate ‘and the hom will sound, You must find the cause of alarm, correct it, and then push the alarm silence/ reset button on the PCP before you can restart the system.Operation: Material pump alarm conditions Maintenance mode active Warning, no reset needed Maintenance mode is selected on JBOI (see drawing 39101153). The pump can be in any mode when ‘maintenance mode is selected. This alarm warns the ‘operator that maintenance mode has been selected and pumping control is located on JBO1. The pump ‘motor must be started and running. Using the controls ‘on JBO1, the operator can stroke the pump at low speed during maintenance on the material pump.Gas Operation: Adjustments and checks during operation Adjustments and checks during operation After starting the equipment, check the system for proper operation at least once during each operating shift. This includes monitoring gauges and lights and adjusting the output, if necessary. A Meine ‘Stored Hydraulic Energy! ry Hydraulic system checks 1D Check hydraulic lines and fittings for leaks or loose supports. Warning! Fluid injection hazard! Do NOT use hands to check for leaks or loose supports. D1 Check the hydraulic oil level and temperature During normal operation, the oil temperature should be 100 - 140°F. See hydraulic schematic in the Hydraulic System section for charge pressure. Adjusting poppet valves 1D Cheek the switching operation of the poppet valves as the material pump cycles. The poppet valves should operate in the proper sequence and. should close with a audible click. Ifthe sound is too light or too harsh, follow the adjustment procedure in the Special Maintenance section, ‘which involves opening or closing throttle valves located on the main valve block of the material pump. Ifthe valves are closing too safily (light sound) then elase the throttle valve further by turning it clockwise. Ifthe valves are closing too hard (loud sound), then apen the throttle valve further by turning it counter-clockwise D1 Both throttle valves must be equally open. Mechanical checks D Check the material discharge couplings on the ‘material pump for leaks. Tighten or repair as required. O Check all equipment for unusual noise or vibration D Inspect hoses for rubbing or chafing. (D Check for structural eracks on equipment frames. Controls and instruments TThe control system for the equipment has been custom designed to meet the project specifications. For calibration and adjustment, follow the ‘manufacturer's instructions found in the main equipment sections of this manual,Operation: Shutdown procedure Shutdown procedure Shutdowns may occur for many reasons. They may be very brief to allow for a quick adjustment or longer to perform periodic maintenance; or they may last for weeks or months while the plant is being worked on, Shutdown periods less than three months require short-term shutdown procedures. Shutdown periods in excess of three months require long-term storage procedures, Shutdown for general maintenance Follow these steps when equipment must be shut ) Service Manual 3‘SET Hydraulic system: Hydraulic fittings and high-pressure hoses manual Hydraulic fittings and high-pressure hoses Fittings Book 4, Tighten nut until ferrule grips tube which is felt by a noticeable increase in torque. TIGHTENING TORQUE 0 12 TURNS OF NUT 5. Final assembly by 1 turn, Important: Hold fiting body firmly by means of a spanner Application of deviating numbers of tightening turns reduces the nominal pressure rating and the life of the fitting which causes leakages or displacement of the tube. 6. Check penetration of cutting edge. A visible ring of material should fill the space in front of the pro- file ring end face. Profile ring may turn tube but should not be capable of axial displacement. 4 Service Manual 18Hydraulic system: Hydraulic fittings and high-pressure hoses manual Hydraulic fittings and high-pressure hoses Fittings Book Wrench and Coupling for Waltersch Equipment Fittings on Schwing Table 1: STRAI IT FITTINGS TTINGTUBE | cqpyyr | COUPLIN | awenican | AMERICAN Bees Gaouy | ‘capnur | coUPL aa Tan PP ne amt || aa] a 1M aaa | an aoxr | senor | Sano 1 i aaa | awa | iia [a Saver | er “ssi | 3-3 | aa * Ira hose is connected to this size body, both hose end and body size are 41mm. ‘Table 2: BANJO FITTINGS FITTING) | CAPNU| COUPLIN| END | ANERICA| AMERICAN | END Tusesizes| 1 | GBopy | cap | NCAF none cap MM] MM |_22MM_| 19MM | 11716" 7 7g TRR-1aMM | 22MM | 22MM | 19MM | 778" 78" ae TR-14MM | 22MM | 27MM | 22MM | _78" 11 78 Tov | 30MM] 32MM) 27MM 1-3 Tae _| 1-1 20MM | som | 4iMM | 32MM | 1-716 1-58" 11a" zMM_| 46MM | 50MM | 4iMM | 1-13716" ° 1-5 zeMM | ooMM | — | SSMM | 2-31" = 2-36 Service Manual 5 19Hydraulic fittings and high-pressure hoses rings Book Hydraulic Fittings Chart tone ere sarsonee oS ae ee g @ @ | @ a . : cxsunn xin ae eee | eo IRE meagre |? EGER. @ | @ | $4 Bq HH ee SP) @t a«| Sw EF Ges @>|® Hig | @=4 ® «|@ +|/@-=| g a eo = @ | @ : =Hydraulic system: Hydraulic fittings and high-pressure hoses manual Hydraulic fittings and high-pressure hoses a AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 1 CAP NUTS: Tem Description PartNo, 1 | CaP NOT aT. [aaa “Poona 2 | capnurmsty ~ 10008617 3 | capnurmer. <_< an 1001760 4 | capnurats nnn 10001755 5 | capnurm 12 a 1001748 6 | capnurm is 000316 7 | caput 24 - vn 000321 8 | capNurneast. oom 1000326 9 | capNuraas, 2 ro00ssis to | caPNUT M6 “} 10001743 uv | capnurmans. cn on tooo 12 | capnurmass. - 7 10001738 13 | capnuraos, an i 10901720 us | capnuraass, EE 1001722 @ | SALABLE SIZES FOR STYLE SHOWN IN FIG.2 FERRULES tem Description PartNo. 1 | RING OUTTERSR-6-LCIROR-6-LD) ram Toor 2 | RING CUTTER S-R-8-LL(K-R-8-LL) soon! 1oos615 3 | RING PROFILEDP-R-6-LIS K-R-6-LS). socni726 4 | RING PROFILED P-R-8-LS (K-R-8- LA). “} 10001728 | RINGPROFILEDP-R- 10-LS(K-R-10-LS), 1009296 6 | RING PROFILEDP- R- 12-LS(K-R-12-S). 10001730 + | RING PROFILED P-R-18-L(K-R- 18-1) ‘conor? 8 | RINGPROFILEDP-R-29-L(K-R-22 10000119 9. | RINGPROFILED P-R-28-L(K-R-28-0), oo oo00212 to | RING PROFILED P-R-14-S(K-R-14-5) rooser42 | RING PROFILED P-R-16-S(K-R-16-5) ~ sco0i732 12_| RING PROFILED? -R-20-S(K-R-20-5) 10001733 13 | RING PROFILED? -R-25-8(K-R-25-5) ro00173 14 | Ring PROMLEDP-R-30-5 (K-R-30-8) / 10001785 15 | RING PROFILED P-R-38-S(K-R-38-5) ona 10001736 ervice Manual T 21Hydraulic fittings and high-pressure hoses 2 AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 3 GES Description PartNo. TITTING STRGES-@- ERT ———— FITTING STR GES-6-LR 14" aes FITTING STR GES-8-LR 1 FITTING STR GES- 12-18 1" FITTING STR GES 12- LR" FITTING STR GES- 12-LR 12" FITTING STR GES-2-LR314" FITTING STR GES 12 -SR 9" FITTING STR GES 16-SR 12" FITTING STR GES -20 FITTING STR GES-25. FITTING STR GES 20, PITTING STR GES -38-SR 1 12" cnn FITTING STR GES-8-LM IDX 15 ccsmnnnrnernmnnne FITTING STR GES 121M 18X15 FITTING STR GES - 12 L122 X15, FITTING STR GES -145M20 15 cnn FITTING STR GES. 168M 22X15. ane FITTING STR GES- 168M 27 X2. FITTING STR GES 208M 27 X2 vn FITTING STR GES 25 3M33 X2, oo FITTING STR GES 30 SM a2 x2 2 FITTING STROGES-38-SR 1 /2"- WD. oo soo0s282 0030252 rovosti3 1009266 ronosios rogost10 rooostis 1090817 Lo9osiis 08066 09262 1034740 10009300 roots 10077 1008079 AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 4 GES..NPT tem Description PartNo. FITTING STRGES-12-L 116-20 UNF SAE Mn FITTING STR GES 16-8 78-14 UNF Si", SAE #10. a FITTING STR GBS 16- V2" NPT. FITTING STRGES 12 U4" NT - FITTING STRGUS- 12-L 12.NPT PARKER GE 12PL /V2NPT FITTING STR GES - 12.38” NPT PARKER NO. GEI2S¥/NPTAIC FITTING STR GS-20 $34" NPT. vo Tors oar250 one 001489 0307883 30325817 san03168 ‘Service ManualHydraulic system: Hydraulic fittings and high-pressure hoses manual Hydraulic fittings and high-pressure hoses AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 5 Gs Tem Dew PartNo. 1 | APTNGSTRGS- 6-0 ne TonDRD 2 | rmNasmeos-8-L LITE) tooosos 3 | BITmINGstRos- 10-1 1008078 4 | errnastRos- 12-1. - ETE] 10083 5 | FITTINGstRos-16-s, —— - =} raoososs 6 | rrrmastros-20-s, eT 1008093 1 | errniNastRos-25-s, on ro00si49 | errninasrros-30-s, 1 nnnnnnnnanninnannannnnn =] raonsoas 9. | FITTING stRas- 38-1 ana = tooesi0t to | FrrniNe stRos 16-121. ooo COE) tooosts2 ut | errno steK -ov 20821. son Sian oo00383 12 | Frrninc st -Gvasa0s oan SITET] toes 1b | errnnasteK-ov38ass vn nnn) 10008280 Gp] AMTABLE SIZES FOR STYLE SHOWN INTIG.6 ws Tem | Description Part No. T_ | APENGEL WSDL. Too 2 | ITTINGEL ws-22-1 : ces) 10008086. 3 | FITTINGELWs- 16-8 ve ee SE} rooesos7 | prrtncet ws-20-s, ~ - 10008091 8 | FITTINGELWs-25-8, a EE] ooaso99 6 | FITINGEr ws-38-s era OE} tooisata ‘Service Manual e 23Hydraulic fittings and high-pressure hoses [Rp] AatAnte sizes ror srvte sHown in FIG.7 TS Tem Description PartNo. 1 ATINGTERTS- 6-1 Toms 2 | pmo teets-8-1... 1o90s0s2 3 | pro tee ts- 12-0 ST] ootose 4 | ermorets-t6-s, vo Con 10008086 s_ | prio tee ts-20-s, ~ oa0sost 6 | prone ts-2s-s, aman SE] toookoss 7 | ermine tee ts- 34-8, - con ncn 10008067 a | erm tee ts- 2595 9/12. - - =] tooo 9 | pre meets: t6s16 8128. 0021957 ‘AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 8 s ern Description Part No, 1 HTNGRES- 2 a = = Tames 2 || mmo xns-22-L saenmmnesaemmenoneemeos 10st FITTING X KS 16-8. onc vn) 10012226 W Service ManualHydraulic system: Hydraulic fittings and high-pressure hoses manual Hydraulic fittings and high-pressure hoses fas] AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 9 Gss Tem Descrpiion PartNo, 1] HPENGSTR GOT. TOTO 2 | rrmnasreoss-12-LKSPi7R 0008109 3 | ITTINGSTROSS- 16-8. - - ro09si12 4 | rminastross-20-8 sn nnnnnonnnnnnnnn to00s00t | prrminastrass-25-s" ~ too08i22 6 | prtinastrass-30.s_.. . Se to008i2s 7) | FITTING STR G88-38 28 nserver to00si27 e.g] AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 10 wss tem Description Part Ne T_ | FITTING EL WSS-20-5. = TORI 2 | rrmvcet wss-25-s. I too0sii4 3. | rrr wss-s0-s. 099278 ‘Service Manual TT 25Hydraulic fittings and high-pressure hoses Hydraulic fittings and high-pressure hoses manual AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 11 RSWs item Desription Na T_| HPINGELESWS-¥-LR ae 2 | FrTmIncatasws-12-1R : : - ] ro008o2s 3 | eric et asws-12-1R34 Seuaaaoai OT} tooo 4 | rma asws-22-1R34" - oo 10008027 5. | eIrmNcELRsws-8-sR 14" 2 ne 008019 6 | FITTINGEL RSWS-12-SR 98 ves - LL] tongooe 7. | PITTING EL RSWS-16-SR 12" oo a CEI] tooosoas| 8 [kha | TONNE 1o | errmost rsws-30 ‘nnn ] teoasox9 | errmivoaL asws-38-sk 112 1o008030 12 | IrTMNGELRSWS-¢-LLM 10x. eee SII] aooao4ar 15 | sImcetasws-s-LiM10x1 = aoos008 4 | SITTINGEL RSWs-8-Lw 12x18 a nn vn} 10008007 15. | PITTINGELRSWS-8-LIM 19X15 ossosnsvorcvsneronsnrons oa 1000009 16 | PITTING EL RSWS-12-LMI6X 1S a I] tovosone 17 | PIPTING EL RSWS=12-VMI8X U5 nsnvnnnsnnnnennnen 2) tooos012 iy | errmmoet rsws-72-1M26% 15 nna 100015 19 | FITTINGEL RSWS 16-84 22X U5. vssnnnneninsrnnnnnnnnnnnnne) 10008013 a2 | mrrmcex rsws-29-sn42x2. oaSaRnee ST) tooo GB] AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 12 RSTS em Deseripion PartNo. 1) FIFTING TEE RSTS=19-U TRO ez Service Manual 26Hydraulic system: Hydraulic fittings and high-pressure hoses manual Hydraulic fittings and high-pressure hoses @] Res ai 7 27‘HWI Hydraulic fittings and high-pressure hoses 28 AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 15 ELSD Tem Description PartNo, 1 | AFINGTEFESD-O-T. TORS 2 | rm Tee stsp-12-L 1019128 4 | armereemsp-16-S roorsees | erre ree exsp-20-s - = roo0sos3 6 | TTING TEE ELSD-28- 8... nsnsnnnnnnarcni aooe03s 7 | FITTING TEEELSD-28-S. ~ 00836 (| AABLE SIZES FOR STYLE SHOWN ING. 16 MAS: em Description PartNo, TAPING SIRNAS-F-1RTF TOOT 2 | rire stemas-12-183) i tooosi42 3 | ITINGSTRMAS-12-LR 12" I oo044 7 ‘Service Manualsystem: Hydraulic fittings and high-pressure hoses manual Hydraulic fittings and high-pressure hoses @ AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 17/18 GASIGFS, Trem Description rt Ne, 1) HTINGSIRGAS-1-TR UP ss ToOORST 2 | FITTING STR OAS-12-LR Us" 10009267 3. | FIrTINasmm oas-22-LR 34" 10009269 4s | prrra sta aas-20- se 34 on 10012225 | errniNastrors-i8-3s ‘oo03004 ‘AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 19 WES: Them Deserition PartNo, TAPING SIR WSTS-S735 ee THOR 2. | errnina sre wes22-1/40. 2 1008076 3 | errnine sre wes20-8/5s, onnnnaa vo09272 4 | rrrnine sre wes25-s/5s, nn roo12216 Service Manual om 29Hydraulic fittings and high-pressure hoses AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 20 (| raeos itm Dasipion Fa Re, ROTI saa 2 | mn sre R8Ds-¥ 12am | ons 3 | mime staxRips-v We ce] oes 4 | mm sex -nips-va013t : “LIE tsa 3 | mmm smenupsosunes. ——TTT | lone & | rimostex nibs. 2i6-i2200 2 tom > | erm stax nibs. 0-8.00 | oi | mse srax-nups-soz0-3.00 7 rea > | piso srex. nibs. 30as-s.2 ane) poms to | mera srex-eDs -suie-8 int it | mma srex naps. 3020-8. : a] tom 12 | mmm sre x neos 3025-8 a] tom 13 | mrmmasme. naps -sta0-s — I] oss 1a | mrmvoste nes = aa a] toons 15 | Hemost nests TTI ives ie | Mrmmostex-a00s-20-8-19. t= TT ne 19 | mrmstnx es 2038-3 trv te | rrroestnx eps v2a-uis3 <= 09 | mrmmecstex-tups-vas-snte ET ima ae | rm sraxtibs-2nat wost9 a | rime smex nuns. tsas8.000 ann OND] tas | mmo smex.nips-vasn08.on non “I stn 2 | emo simx neps- sna (OsUuaT a a ITI moans mC ‘Service Manual 30Hydraulic system: Hydraulic fittings and high-pressure hoses manual Hydraulic fittings and high-pressure hoses AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 21 @ | revs-v Tem Description PartNo, T_| HINO STRREDRID TRU TOOOISRT 2 | prrmina sre RED 16 - 10001567 3 | FrTmINa sre EDRF 10900328 4 | rrrmna srerep Ri 1 ro910632 5 | mmc sm xepx 1 ~ ~ as vn t001s4 FOR STYU} AVATLABLI SHOWN IN FIG. 22 4 a Ofpae PEO) 32 22 8? \/ te te Opa a \GO Be a8 as ae 8] le Ba 2 @ ae ae at” 4 @% ae ot @ eis q=8 aa oF 3 a2 at te B se seans || thes =P Signe gh ef = i as Bag : 3] ab. and WaTER7oN al Piel o fe 6 os Pome BO po pen & 8 le "BS @ 1 a | Opi 28 m | vgs | i i roa ay! & 3 a to rE le [seat #8 12 PROJECT / OWNER CENTRAL SUBWAY SAN FRANCISCO, CA JOB# 7000966 SCHWING BIOSET INC. SCHWING 350 SMC DRIVE BIOS ET somerset, wi 54025 HYD SCHEMATIC /SYSTEM KSP220H(HO)XL_w/PP2400-150+ 200HP TEV ERT DRAWING NUMBER’ 2 727/201 3 By | AE wT NTS 39600314 REV 1> ape? a ‘Tels shen Bz" —— Aree A 2 S of = : a 1 a a } aS ca — jeefes lee ? Ck ° i . aae | eo) if abe “es aresl jesse 1 | jeeea| 3 Gey ae a B “aah Hause ete | Lf ae | _ svete 8 eye 8 a ) {8 $3[ fee 8 z eee | . Cams *ASEIIO/ OKO). scmmosioserinc. FERS FST w co hs eBay aes 39602104 |Electrical system Electrical schematic (1 thru 11) (39103103)... .. Electrical schematic, junction box JB01 (1 thru 2) (39101183) « Component catalogs. . ¢ Annunciator, alarm horn, 24V, 855P-B30LE22; AB - Control, contactor, 3-pole, 1NO-2NC, NEMA SZ 10, 3RT1064-GAF36; Siemens. Control, contactor, 3-pole, 1NO-2NC, NEMA SZ 10, 38T1065-6AF36; Siemens. Control, contactor, 4-pole, 120VDC, Size $00, 3RT1516-1AK60; Siemens Control, contactor, 4-pole, 24VDC, Size $00, 3RT1516-1BB40; Siemens Control, monitor, 3-phase voltage, 1024-9; Syscom. - Control, PLC, communication module, Modbus TCP, MVI69-MNET; ProSoft . Control, PLC, CPU, CompactLogix, 1769-L32E, AB ....... Control, PLC, ethernet switch, 4TX-1FX, 2891851; Phoenix - Control, PLC, memory, compact flash, 64mb, 1784-CF64; AB Control, PLC, module, analog, output, 4CH, 1769-OF4CT; AB. Control, PLC, module, digital, input, 100-120VAC, 16PT, 1769-IA16; AB. Control, PLC, module, digital, output, relay, 8PT, 1769-OW8; AB. . .. Control, PLC, power supply, 124-240VAC, 1769-PA4; AB... . Control, PLC, right end cap, 1769-ECR; AB vutersssreteenes Control, relay, 1NO, 24VDC, 2966210; Phoenix . |. ! 2 Control, relay, 2NO-2NC, 24VDC, 3RH1122-1BB40; Siemens Control, relay, master, 4NO, 24VDC, 700-CFM400EJ; AB. . . 2 Control, relay, overload, class 10, 55A-250A, 3RB2066-1GC2; Siemens... Control, relay, timing, multi functions, 2SPDT, 3RP1505-1BQ30; Siemens. Control, terminal block, blue, feed through, 57.504.0055.6; Wieland . Control, terminal block, gray, distribution, 57.504.6355.0; Wieland ........ 67 Control, terminal block, gray, feed through, 57.504.0055.0; Wieland ....... 69 Control, terminal block, orange, feed through, 57.504.0055.9; Wieland .... . 71 Control, valve aver, proportional, HAUEST100; High Country... +... 73 Enclosure, backpanel, 10x8, A10P8; Hoffman. . . : 75 Enclosure, backpanel, 48x24, CP4824; Hoffman. Enclosure, backpanel, 42x42, A42P42; Hoffman. : Enclosure, cabinet, 3.5x3.25x2.75, 3045S, E1PBSS; Hoffman .. |. Enclosure, cabinet, 10x8x4, 4X, 3045S, AL008CHNFSS; Hoffman... . Enclosure, cabinet, 42x42x12, 304SS, A42H4212WFSSLP3PT; Hoffman |. , Enclosure, cabinet, 48x24x10, 4X, CSD482410SS; Hoffman : Instrument, hour meter, 3-hole mount, 24VDC, 732-0001; Re Instrument, hour meter, gasket, 5003-011; Redington Instrument, meter, digital, process, AC, DP5P0000; Red Lion’ Operator, pilot light, amber, LED, PTT, 24V, 800H-QRTH2A; AB. . Operator, pilot light, clear, LED, PTT, 24V, 800H-QRTH2C Operator, pilot light, green, LED, PTT, 24V, 800H-QRTH2G_ Operator, pilot light, red, LED, PTT, 24V, 800H-QRTH2R .. . Operator, push button, e-stop, twist rel, red, 800HC-FRXT6D4S; AB. Operator, push button, extended, red, INC, 800H-BR6D2; AB ‘Operator, push button, flush, black, 1NO, 800H-AR2D1; AB... . Operator, push button, flush, black, 1NO, 800HC-AR2D1; AB. . . Operator, push button, flush, green, INO, 800H-AR1D1; AB Operator, selector switch, 2 pos., maint., INC-1NO, 800HC-HR2A; AB Operator, selector switch, 2 pos., maint., 1NO, 800H-HR201; AB... . Operator, selector switch, 3 pos., spr. rtn., 1NC-1NO, 800H-JR91 Operator, selector switch, 3 pos., spr. rtn., 1NC-1NO, 800HC-JR91 Power, GFCI, outlet, 15AMP, 120V, 5600462; PhoenixGrom Power, supply, 24VDC, 10A, 2938604; Phoenix... 2... eee ee ee ee es 109 Power, transformer control, XFMR, 1KVA, FS-2-1000; ACME . . Protection, circuit breaker, 3-phase, 400AMP, JXD63H400; Siemens. Protection, circuit breaker, 3-pole, 250AMP, FXD63A250; Siemens. . . Protection, circuit breaker, lug kit, TA1FD350) Protection, circuit breaker, lug kit, TA2J650 Protection, circuit breaker, mini, 1-pole, 2AMP, 5S1410: Protection, circuit breaker, mini, 1-pole, 3AMP, 5S34103-7HG40; Siemens . Protection, circuit breaker, mini, 1-pole, 8AMP, 5S14108-7HG40; Siemens . Protection, circuit breaker, operator, handle, rotary, RHOH4; Siemens Protection, circuit breaker, operator, shaft, RHOSVDj; Siemens . . Protection, circuit breaker, operator, rotary JD, RHOJBO; Siemens Protection, circuit breaker, operator, RHOFBO; Siemens . Protection, fuse, 312 series, SAMP, 312.005; Littelfuse Protection, fuse, 313 series, 1AMP, 313001; Littelfuse Protection, fuse, 313 series, 2AMP, 313002; Littelfuse Protection, fuse, class CC, 1/2AMP, KLKR.500; Littelfuse. Protection, fuse, class CC, 4AMP, KLDROO4; Littelfuse. Protection, fuse, holder, class CC, 2-pole, 30AMP, LPSC0O02; Littelfuse - Protection, fuse, holder, class CC, 3-pole, 30AMP, LPSCO03; Littelfuse 2112 2113 ety 2116 +. 117 2118 : 119 120 224 +122 123 : 124 +2125 2.126 +2127 +. 128 2.129 + 130 . 131Electrical system Electrical system ‘This section covers the electrical system used in your custom-designed Schwing Bioset pumping system. It includes all of the electrical schematic drawings used inthe system as well as catalogs for all the major components, whether manufactured by Schwing Bioset or others ‘This section is divided into the following subsections: + Anlectrical schematic (usually a set of drawings) for each control panel in the pumping system + Component catalogs, alphabetized by component type under the following main categories Annunciator Control Brelosure Instrument Light Motor Operator Protection ‘You can also refer to the tables of contents to quickly find a component, Using the electrical schematic Use the electrical bill of materials (BOM) to locate ‘components on the schematie drawings. Each ‘component in the electrical system has a fag listed in the left-most column of the BOM. Each letter or number within the tag has a specific meaning: + The letters in the tag identify the component + The first number identifies the page number of the drawing on which the component appears the row in + The entire 3-digit number identi which the component appears For example, the tag CRM438 identifies the ‘component “CRM” as the control-relay master, The “4” represents page 4 of the electrical schematic, And ‘the “438” indicates the line on which the control- relay master can be found, Use these tags consistently to quickly and easily locate components on the electrical schematic drawings,Electrical systemComponent catalogs This section includes catalogs for components built by other manufacturers. The catalogs contain product specifications and, if relevant, assemblies and ‘instructions. If the catalog lists mumerous models of the ‘equipment, the model supplied will be indicated by an arrow: — or a box: fodel 108B al system: Component catalogs ‘If you have questions about the equipment inthis section, we recommend that you contact the ‘manufacturer as well as Schwing Bioset. ‘The catalogs are listed alphabetically, according to the component type. 29Gros Electrical system: Component catalogs Annunciator, alarm horn, 24V, 855P-B30LE22; AB Bulletin 255 Product Selection Panel Mount Signaling Devices PO & ge ‘alts BEEP — Panel Wount Signaling Prose Use Part Arran eet se 1 Saunt Out Rang tor 800.0 1 Heo 705 8 01 Maar {ee eromatlatng sects Stanesede Compliance Proc Selscton ane Mount Sounder ose 8 ee a ea nz Vat ar wee wou aco @ Allen-Bradley 30Electrical system: Component catalogs Control, contactor, 3-pole, 1NO-2NC, NEMA SZ 10, 3RT1064-GAF36; Siemens 3RT, 31B, 3TF Contactors for Switching Motors pees a Senter Convection, for IRTYO 64S kW) Box termina aman a ea eu 31HWING BIOSET Electrical system: Component catalogs Control, contactor, 3-pole, 1NO-2NC, NEMA SZ 10, 3RT1065-6AF36; Siemens SRT, 3TB, 3TF Contactors for Switching Motors Popes Ingato che i) Panda hrSommclon, fr 2271054 (5A box ein! ‘Pecceoan spe 22Electrical system: Component catalogs Control, contactor, 4-pole, 120VDC, Size $00, 3RT1516-1AK60; Siemens Contactors and Contactor Assemblies SIRIUS See Gaemaerseea banagemataan® Segretermarne Be Se can SSceas ies eis Sac Se ce ee eet Sostotn, |2NO conte +2 NC conte) SE eee Swaine a a oe = ‘pee 7? Fes) sine) oe = \* cesy SA z “ 3(OT eieccl ystems Component eataogs Control, contactor, 4-pole, 24VDC, Size $00, 3RT1516-18B40; Siemens Contactors and Cs Contactors for itactor Assemblies zations SIRIUS pole (2NO +2 NC contacts) ised be pea rr cee SEU Sgn aren Say coma {einer ateray rerun & nee Gutheioseen’e ae Hireaaasrcnt, Suchboos wENsOOIS 12 contact +2NCcontet!) a ar a= ns (ope es: MRM) = Pes SIRE z BSEre ci, 34Electrical system: Component catalogs Control, monitor, 3-phase voltage, 102A-9; Syscom Universal ange fom 580440 VAC. 8010 He, proves the versa Foeded to handle o¥al ppieton, Model 102A eas Biccor LED nscator Teptls ten n neat ffndtone end ved dur fag trp condone, Sorta euiits Sere rectal Cee cern) Compact cesign saves proctus panel space. Meroconttertased desi provides beter euraoy and ihr feta than | balog designs. Protects 3-Phaso ‘Motors from: Loss of Any Phase (Single Phasing) Teansinl protected to inoot EEE Ser centons 408 @ 240 VAC panera purpose relay can smtch frost loads Detect single-phase a ‘The Model 102A is an auto-ranging voltage monitor designed to protect, S-phase motors regardless of size. It is used on 190-480 VAC, 50 to 60 Hz motors to prevent damage caused by single phasing, low voltage, phase reversal, or voltage unbalance, Variable Restart Delay ‘Surface Mount with Optional DIN Ril Mount ‘Optional High Voltage Trip LED Diagnostics: High or Low Voltage, Unbalance, Single-phase oF Reverse-phase Trips | Finger safe Barer Sfp Cover ‘This unique microcontroller-based voltage and phase-sensing circuit constantly monitors the three-phase voltages to detect harmful power line conditions. When a harmful condition is detected, the MotorSaver's ‘output relay is deactivated after a specified trip delay. The output relay reactivates after powerline conditions return to an acceptable level for a specified amount of time (Restart Delay). The trip delay prevents nuisance tripping due to rapidly fluctuating power line conditions. VYINCOMM,,. see eEeerao xess YETI ONT ine or coc Sn anol sseayconnecon 35Gans Electrical system: Component catalogs Control, monitor, 3-phase voltage, 102A-9; Syscom ere ay Crea anes Eyre tray Specticaons s90'0 480 vac Soereo He {Phare Line Volpe Frequency Low votage Co et point) ao oom “Reeai 39% Voltage Unbalance (NEA) am “ip Dey Time Low Voge “Uredlance & Phasing aul Restart Delay Tine ‘ater 9 Congas Power Lae. Output Contet Rating “P0r 2 seconde 2 sozonss “asian Protein itera) Powar Consumption 5 Vite ax) *Adjstabe Restart Day 2- 300 seconds “Aaja Tip Oey 2:50 sents (Phasing and untae tip dey rein at 2 seoonts) ‘Maral Rex “gh Wage Operating Polis Tip (sc et oi. 10% Reva (5 of Sal pin) ooo SOT “Note: 50H wl inns al dlrs by 20%, Model 102A Three-Phase Voltage Monitor 480A @ 240 VAC Pot Duty (or 108 240 VAC Gone Papo ‘Standos wih a. Restart Olay {102A DIMENSIONS T= Cig HH 7 TYPICAL WIRING DIAGRAM FOR MOTORSAVER WITH ALARM CIRCUIT TYPICAL WIRING DIAGRAM FOR MOTORSAVER WITH MOTOR CONTROL, 2860 North Plaza Dive = Rapid Cy, SD 67702 (200) 842-8648 + (605) 248-8580» FAK 605) 340-5685, ‘ama syreomine.com » emai: sales@symcarine com 36Electrical system: Component catalogs Control, PLC, communication module, Modbus TCP, MVI69-MNET; ProSoft Modbus TCP/IP Communication Module Mvi6a-WNET With the growing trond of Ethemet technology inthe industrial marketplace, tis product has a wide variety of ‘ppleation uses. +Food processing 1 Petrocnemical + Pulpand papor + ‘Automotite manufacturing How to Contact Us: Sales and Support ‘Al ProSof Technology® products are backed with Unlimited technical supper. Contact our worlwide ‘Technical Suppor team crety by phan ar mal ‘sla Paciic “203 77242080, edapet@posctechcloy com Linguages spn Ince: Chinese, Japenese, Engh Europe - Mile East -Atica +33 (0) 5.342887 20, sipped EMEAGprosct- {echnology.con Lnguoges spoken Ince: French, Engch “11681.716 5100, suppot@prosst technology com Languages spoken Ieude Engh, Spanish Latin america (Sales ony) “1.281.208 9108 lainam@pcoso technology com Languages spoken Icude Spanish, Engish Beast *55°11.5064.5178, duardo@prosottocnology com languages spoken nelude Potoguees, Engen Modbus TCP/IP Communication Module MVI69-MINET ‘easily wih oer Modbus TCP/IP protacokeompatble evlces CCompatbie devices include not only Modicon processors (which suppor the Meabus TOPIIP protocol but also 8 lide assortment of ther cons and server davies, Features and Benefits ‘The MVI69-NNET modula isa single slot eoltion that provides powertul connection between Rockwell ‘Automation's CompactLogix processor and Modbus TTOPIP network applications ‘The TCPIP Mecbusnetwerk applications include those networks hosted by Mogicon Quantum processor, networks controled by operator interface software applications, and the growing number of manufactured Gevices that suppod this protocal. The module acts 2s ‘an inpwoutput module between the Modbus TCPIP network and the CompactLogix backplane. The data transfer ftom the processoc 8 asynctronous from te the Modus TCP/IP netwerk. & S000 word pace inthe module exchanges data botweon the processor and te Mocbus TCP/IP network. ‘+ Suppor for the storage sn transfer of upto $000 registers totrom the PLC processor using the biock twanstero side-connect interiace + Userdetnabie module memory usage + 10/100 Base-T Ethemet compatible interface Configurable parameters for the olen incuding @ minimum response delay of 0 to 65535 milsoconds ‘and foating point suport General Specifications ‘Single Siot- 1759 backplane compatible 2 The module is recognizes a an InpaOutpat module and has access to processor memory for ressze 17681356 1 Frey por = ata jampasveaes Controller application | Single RPI for all modules [Select individual RA foreach module Rete Controle tasks : biee es + Evert tasks: consumed tag, EVENT ne rng wa rer see ramen fries noe freuen ~ [Relay Taacer Tay Taddar Programming languages [Structured text “ (Stvctured text “ Stn een ett SRR TRS maT acer o sn | aminconmcioayn (TERNS como 2 land A825 sal pr DFT o ASE - - > ie Eb = conto + CanalNt = Doveoet Devon feast sa + DEI fa olex + DFT ula plex =F eto modem + DF alo mote + 85 ons > Most vate + Nodtus vi pc 1768-SG001GEN-P Jl 2007 39Gms ccc sytem: Component cataos Control, PLC, CPU, CompactLogix, 1769-L32E, AB . so CompactLogix Controllers qo aoe ee ees ee ee ee omnes tan, [Sean | Se ee eet ce Nan Beige feom ——fanne——ffonee fn ina eiSkar fe pe ee Tee — San pees Estimate Controller Memory Use The fotowng aquatns prove an xia ofthe mana ned fora conta . tes Gonoter Tasks =" iran ast TE res ‘slog VO pins "700 yes Conmunieaion moos =700|= | — bee Tire =a = cana lm istucon + vona|= [ne Fora de . ‘ae Fact sutra lar” fornateny 1 7O8SGOO1G-ENP~ Jy 2007Electrical system: Component catalogs Control, PLC, ethernet switch, 4TX-1FX, 2891851; Phoenix FL SWITCH SFN ‘Switches with Narrow Housings anda uncon numerous version can be used for ‘ui and costae Etornet natwork expansion othe {idol ue fo ha narrow housing design he ‘components ar sulabl for universal remot usein cool Five and Eight Port Standard Function Ethernet AUTOMATIONWORX Data Shest ‘oPnoew conTacr 08 Description ‘ThoFLSWITCHSAN...rangootFactoy Lneswichas with — Per @ GD © OC INSPIRING INNOVATIONS Features and Fielde of Appleton Increased network prtrmancs Sched Etpomatreduoss rate andnon prelate ‘ining Qual of Save: Pretagged high proty messages ‘a forwarded bear ower port massages dung ‘abhets an juncton boxes. Theswichashave fhe or ight ots, up to woof wih are glass foo: prs prvdedin SC ‘ST format. The sches support the auto negotiation {uneton at the wisi pal pons and ofr transmission ‘speeds of 1071001000 Mbpe pending on tho exch ‘etslon. Mixed operation fr tw connection of segments \Wihcterent ata ransmission speed is also supported. “Tools fer paris only suppor 100 Mops or 1000 Mbps (Gigavt version). “Tho Rle5 ports offer an auto crosingknction which = ‘moans kisnotnecessary to make aston between 11 tnd ecstovercabos. “Tho for opt pots can be used to extend he segment length upto 2 le, Unueed les ports can be fied wih ‘secur cape o prove mechanical protecton aganst ‘nauthoiaed vse Devods of igh network atic ading Giga options for data onsive applications aay network expansion No contguratn ofa swch “astonagotisin an aueeoes spy cabaling * Coupling copper network segments win dierent bt fates uth automate dtocton oft data ‘Wanemisslon speed of 10 Mbps, 100 Mbps or 1000 Mbps depending onthe wich version, her ope oplors edard teres and electrical nlso ‘munity Yor 2 ports option "86 or ST cameo optons Multimode or snglemade option Low cot, fw complentysocurty Connect Layer secur) eioments atthe PUA potto rostiet acca o tarperng No sofware setup nosed oro ho diferent connection Grete ofthe waramiasion moda orfivepor witches: copper cables ro connected at the front, las er cables at he bottom, [> [Meee ere you ates see et osuroraton tcanbe downloaded at wx.downiond shaenxcantac.enm. A conversion abel avaliable onthe Items vn euniond phoenicartaclcomiganaca¥7000_ an OD [> [Pho owt vt ra res do town ag: imme ne SE ea ' 41WIN Electrical system: Component catalogs Control, PLC, ethernet switch, 4TX-1FX, 2891851; Phoenix FLSWITCH SEN. Ordering Data Producte se En Sears i orem Sfema fut, so rmuptiam sean wa 6 Na OTE Nana 2 ere ‘Eon eh wi § FS pots 1/1000 Mis a2 fer ote PLSWITCH SEN eaTi2LX20 own ma gene 1t0nm spt Seance a2Electrical system: Component catalogs Control, PLC, ethernet switch, 4TX-1FX, 2891851; Phoenix Proaaxcomar 3Control, PLC, memory, compact flash, 64mb, 1784-CF64; AB CompactFlash Memory “The CompactFlash card offers nonvolatile memory (fas) to permanently store a user program and tag dta ona controler. = TRACER fas 64 NB of memory. + TTBECFTTB has 128 8 of memory. “The 1756-L55H2x controllers have fixed intemal nonvolatile memory. ‘The 1756-6 contrllers support a removable CompactFlash card for portale memory. You install of Teaco card na socket onthe controler. The CompactFlash card stores the user program, tag dat, and controle Trae “This ets you uparade firmware on a 17566 controllers without wing RSLogs 5000 software a ContrlFaehsoftvare Battery Requirements Each controler ships with a battery. ‘ct. No. |Description sumates Worst case Battery Lite Tt etn eey 0.49 ial ach Cong ce, ain 9357671 le ee ‘areas Wa nen pate ae 17s 3aNe: 133 doe ie oe 178%82\Rnumdatay 6.59) salon ech 756 Un cata nae 60°C 000-7Electrical system: Component catalogs Control, PLC, module, analog, output, 4CH, 1769-OF4CI; AB Analog /O Modules Choose analog, themnacouple, or RTD modules when you noo ese features ‘+ Inddually configurable channels + Abi indvdully enable ansible annels + onboard slag + Auelibrato of iapus| + Online cotguaton + Secale put filters + Overrnge and uadeerange detection and indo + Secale response oa broken iat sensor + Slecable per source ‘+ Inpt modules ofr bath sngl-ended or diferent fps Aha dre: opt device operation éornganabaormal eondon + Hh accuracy ings Selecting Analog Modules ox, [enka srpin oe Tras eps [ag apa 3 Treat pus [at nag pat [4 TOR — aps [aon iapot 6 i. op [haga 8 176084 | ours caret aed about 9 TT-ORRC| exp, cared oupt @ T7OPOFSWT |S oaps,woluge sed alg oie [at 176.0867 [8 ox vlage ———Atalog ont a 6g. imps nog combination pat | gy TH seas |tadouput T7TO [6 inpus [Fiemnocoopleapot [46 1769186 [6ip8 [RD nga —_—__[ 30. ‘Cerlfcations CU (under OA 222 Ro. Publication 1769.SG002EN-P — Janay 2007 4sGeos Electrical system: Component catalogs Control, PLC, module, analog, output, 4CH, 1769-OF4CI; AB 176 F4CI |isolated Analog Current Output jodul pel wo a] @ |e tooe 9] y= 7 8 ve Coenen (] UL tas Is" ®ve same | los, vB] 2 foe rouse [5a] fo wwe Kea] |e fabian amae = (ow siren ni et \Spasirantitanar ete Publaon 1769-SG0028-28-P — Jams 2007 46al system: Component catalogs Control, PLC, module, digital, input, 100-120VAC, 16PT, 1769-1016; AB Digital /O Modules Choose digtl WO modules when you ned these eatres. = [i inpat wode responds wo aa Tp a ae aon | top eng the etc of wage asin cased by ceutact bounce andor eleccl nose fat eed, volage trae cou produce fale dat, inp modes ase input teig Inpat |» Optical oaton sles loge circus rom possible damage due o ecto | tog crats process thesia (+ An input LED indicator tm ono of eating the is ofthe corresponding spat deve in outpat mode conto the et sigalin e llowing | tog ccutsdermin the opt sas, Output + an output indicator displays the stan of the up sg + Optical oaton separates module lope and bs cles from Sel pores. ‘The oulput der tums the coresponding ouput on oa ost ouput modes have builtin sue suppression to reduce the eects igh voltage transients, Use an adional suppression device if an opts big used 0 ‘orl ndoctve devices, such as reins, motor ster, soles, or motors, Adina suppression s especialy important if our inductive device in srs with ‘or parallel to far contacts, such as pshbutons or selector vices, Add a suppres device drecly aos the ol fan inductive dee reduce the et ofvolag utslent cased by terri the cent to that device and o prolong he life ofthe svich conse, = oecodert2 Pblcton 1 SoOO2E-EN-P — Janay 2007 a7Gres erecta system: Component cations Control, PLC, module, digital, input, 100-120VAC, 16PT, 1769-1A16; AB Selecting Digital /0 Modules sere re nn pg 107207 ena Siapa aicaly oe B 00/20 a iroate pas o 2aorOv ae re pas io 100.2076 | ron Boas ha 120, 24036 ire-ox16 Goa hs « SV de TT input TOI [oma a — ier ioe, Ripa 16 Av desiekingvoneces — NinepQ52 [2 ngs i IronQ3aF 12 inp he 2H de aakinourlginpt Ings cle momalyopen relay |ITEQSROWS 9 Hi oupas up OB a 7) 24 de sourcing in-0816 6 cups a ire-on1r 6 ones, roted z SV de FA iat ire-0616 is oapas 5 io 12 eu 2 ciieionina ieconsar oats % ira-ov16 6 oapus 6 bsieiemmad ine ovser [outs Br aide jre-ows i BS soma open ey oma tps dial ed [30 inaowi6 Soups Br ‘erieatons: CU. (under Sk 222 Wo, 143), SOR, GE Publication 1769 SO002E-P — Jansry 2007Electrical system: Component catalogs Control, PLC, module, digital, input, 100-120VAC, 16PT, 1769-TA16; AB Gires-ia16hi20v ac Input Module Publican 1769. S6O02BENP— anwar 2007 49Gros Control, PLC, module, digital, output, relay, 8PT, 1769-OW8; AB Electrical system: Component catalogs Digital /O Modules Chose digtal U0 module when you nod thse fetes. = —$£ —@—$£$_——_—— Tan npa ode ponds oan np gal ee olowing + tut ering ns the ef of oa ansents cased by const bounce andor ecto. ot flere, olage ‘easels could produce alse dan input dal ws apa fering + Opia lation sis loge creas rom possle damage due to deca tases Jap + toi iets process he signa J+ npr LED ido ts om oF of incating he sts of the coresponding input device. iv otpamodale conto ie onpu gpa ae oon J Low cicutsdterine te oupa sts Couper [+ Ancuput LD indicator pase sans of he ouput signal |» op! sotaton separates module og and bus ecu rm fd poe [+ Te ouput dive ums the comrespondig ouput o oo ‘Mos ouput modules hae built in surge suppression o rece the eles af igh vole trsen Use an additonal suppression deve i an outputs being se ctl induce dees, such as es, motor starters, solenoks, oF tas ‘tional suppression is especialy important if our inductive device in sere wh or pura o hard contacts, suchas pshbutons or selector sche, ‘suppression device iret cross he col ofan inductive deve to reduce he cles o lage tusiens caused by terrapin the current oat device and 0 prolong he fe fhe sch coma. at Pubcon 1769.S00026-0%.P — fanaa 2007 50Electrical system: Component catalogs Control, PLC, module, digital, output, relay, SPT, 1769-OW8; AB Selecting Digital I/O Modules a7 er nn 090 Towne rea ings nial a TW Tora eps oO ‘nara irepa3 Tips 1 100..240V ae 1760-0K8 7 ovputs 2 120.24Vae P6001 opus i & BV aeTTC pa TTS ee i [1765-1Q16 (16 inpurs. _ 15, To Q16F Topas ghapead 6 724Y de saingtourcng [1769-152 inputs 7 iraogszr [rips ie ZT ingore ae inp elle nomalyopen ray PTOIQGIONS _ 1 nit i7rons oo & 2 de sourcing ie-0n Toupas a i7a-0ni? 6 ospus rsoed 2 SV aeTIL opt h7-0a16 co a ie5-0m2 roxas m 2A de sourcing rooms 32 outputs ine.ovi6 ompas Uy dering [1769-OVS2T [32 outpats, 7 wae [no-ow <= ous B vor op ey iow Soupus, aut 50 irons “Reon ‘Bi ‘erifatons: UL (under SA C222 No, 142), UL 508, GE ableton 1769-SGHO2E-8-" — Jonoary 2007 31Gers Electrical system: Component catalogs Control, PLC, module, digital, output, relay, 8PT, 1769-OW8; AB 28 4769 Compact Ths xg ply othe dil cont ouput made, Digital Contact mr RemRAe 2 = ke ee Output Modules nS fae Isa Manes bisa P38 BISA hago [iso fase foo asvae [roa laze naw cise miso Bvée roa —]iak ew EE ——— 1769-0W8 acidc Relay Output Module Publication 1769-SG002E--P — January 2007 52Electrical system: Component catalogs Control, PLC, power supply, 124-240VAC, 1769-PA4; AB a ise Selecting Power Supplies poten teers oe ph 1769 Power Supplies ‘install additional banks and power Compact VO power supplies distribute power from either side of the power supply. spe Forename? As 5 power spy (172176982) cn poe Ato the iho he omer spi and Ath eh. 4 Aa port oy (C704, 1TO.PBD can poi Alte te he owe gpa 2A totele 1769 110 Power Supplies ach doa bank of O odes ree 1169 por sey, Pace 176910 dl hela oh igh of i 169 power sp nay eh 0 modes ean eplaced one ie ote ower sph "ach 1769 module ako has power suply stance rating (he numberof modules fom te pover sup) ach module mst be located wins distance rang, See the spetiatons fo the module to determin is stance ang = Fe awa fea eer eae, cam hewn Rta erwsonee rise fart foun [acer focema, eg ee lr Pbilation 1769-$6O02E--? — Janay 2007 3Qin etc tens Component cttae Control, PLC, power supply, 124-240VAC, 1769-PA4; AB mw 1769 Power Requirements and Transformer Sizing {7082 ouput Deana i aus cai 80815 cod ® vue Lend ide TATE FEET san 2 ion 207 Bs Lo | as 264 an Lona ns) 24 Basta) bs 626 ad Usa Lon Ns) *T0-PA# Outpt Dering ‘768-04 ouput Dosing Total Outpt: S805 Carbo Tota Cup HAW @ 55 cttw si @ er orw sWv@erCoredow ial 124 boston | el Pov a) fs 6524 a road us 26 at Use Lo a) Publication 1769-SGQ02E-NP — January 2007 34Electrical system: Component catalogs Control, PLC, right end cap, 1769-ECR; AB ‘Step 5 Select: * panel mount or DIY rail mount * aaprpriate numberof panel i a based onthe monde of ‘module and the plysialeyout * ome ond exp per contr system wr Mounting a Compact I/O System evel Otertaon Veriat Oienton ‘You can panel moat o¢ DIN ral ovat aCompactog system. The CompacLog ‘sem mast be mounted ota the modules are hoi woeach othe. you separate odes foto lip banks che banks can be veel or hort to exch othe, Ground the System ‘You can ground «Compact VO gsi trough he: + noe ote, tel DV + panel mount sre hol onan he ground sp. Pullicaon 1765-S002-EN-P — Janeary 2007 55Gaon Electrical system: Component catalogs Control, PLC, right end cap, 1769-ECR; AB 128 Publeon 1769-SG002E-N-P — January 2007 Divide /0 Modules into Separate Banks you de he mds into lil ans + the cuaolr or adger mast be in the los poston of the Bt bank + each bank neds is own power supply. + use epasion cables o connect the banks. teas UO bank resus an end cp. aes cai ve Fie ans Seondbak gio ii TpcRR ix rox Tidak Sor ro eh rosa ‘Add End Caps ‘The onl or adapter isthe ost module in the Compact VO syste. The ‘contol or adapter tas buln terion, so the most end of he syste is terminated ‘The al VO barn the Compact VO sen weeds an end cap om teed wihot te expansion ible Tight end op ican Tattend cap ToL 56Electrical system: Component catalogs Control, relay, 1NO, 24VDC, 2966210; Phoenix Extract from the online catalog PLC-RSC- 24DC/ 1/ACT ee No 2586210 pap snc nerve otek TOW R610 How > a peo er ra ar Sao on - ‘easier asso Cater tsion | a ct poe oon rence ra Bon rntetecuse cone eae er coca ibaa on psa caaiec assert Grentiead coum terrane cote Noni wan voc ional Smt Tia eps ie Ta ewe comer ra ts por poeracon am send 208 7Grom Serta Sass ie Control, relay, 1NO, 24VDC, 2966210; Phoenix PLC-RSC-24DG/ 1/ACT Order No. 2966210 |hpzfechop. phoenixcontact deiphoenidtree ViewClick do?UID=2066210 “Type reas tine | eme (Operating votage play Yolow Le0 Nam of rofecton Polarity proocton Proc crelleonpenent | Ponty protecton diode Contact side ntact ype Single contact 1 NO contact ‘Conse msteri ‘gS axirum siciogveltage 250'V ACIDC (Tho soparatng pale PLC-ATP shuld be irsalod for vos larger than 250 V (1, L2 5) Bawoon Kea! torial Uocks m adjacon modulo, Potnta biging i then | coed out wen FEST 8PLC.r.-FBST 500.) ram ewhing age Vavace aximaninah curt (onroune) Nn ing art 10m Lining cova oar lea orn ran tio a ‘How (or24v00) 20W or s8 VOC) [ew eereovo0) [sw (or tt0y00) | cow gor220v00) [300A tor 20 VA) Legh on he 4mm wan jean Test lage ly wn corack 48 AC ets) abi orga (aon) 5°0..00°C ‘Ait teperture eraperanerrt) 40rc..85°¢ Opera node | 0 owing ar Serve ie mochancl 2x10 oc Iiareabiy cin a. wih UL trong) | VO Standard dean | Sundecatooion RoSie short Es 58Control, relay, 1NO, 24VDC, 2966210; Phoenix Electrical system: Component catalogs PLC-RSC- 24DCI 1/ACT Order No.: 2088210 !ntpseshop phoenixcontac.deiphoenivtresViewClck.de?UID=2966210, Diagram thew a Fain pow Standardstegulaions rec ee Tec 60664 A DIN VDE O10 oO DIN EN 50F74/DIN VDE 0160 (eleva parts) DIV EN so17ANVDE 0160 TEC 6025501 VDE 0435 (in levant pris) Plain degree 3 ‘Surge voltage category oy Mounting psion Ay ‘Assembly nsucions Inrows wih 200 spacing Connection date “Type of connection ‘Serawconnacton ‘Conductor cots sation sl i, 044 mm? ‘Conductor cote ection sole max. 25m? ae “Conductor ere sation sanded min, 14 mm? “Conductor cote sation stended max. (25mm? ‘Conductor cote sation AWG min, % ‘Condctor cross sation ANGI max “ ‘Sipping length enm Sera thea wo aoe ee ot 300 59Gus excel tem: Component eataage Control, relay, 2NO-2NC, 24VDC, 3RH1122-18B40; Siemens Tleemraeaan | > Sm yneeanamnew | erm one [a ‘too sma et mart ett | Snr a m & t& fe oF ae. > ime page m 2 & lm om ale ttepe ee |eomacss [spe es fr srenae =a on aratt ib iat famzan | ain res nom br er E Es PF EE E BeeElectrical system: Component catalogs Control, relay, master, 4NO, 24VDC, 700-CFM400EJ; AB rit LOW CONSUMPTION 100-C CONTACTORS WITH 24V DC CONTROL seth cee rama” 100 CONTACTORS WITH UNMATCHED Se LOW HOLDING POWER Consumption col. The 24V DC cal ith low power eonsumption is Inceeted in 3 al coaaca body nd das 15. / 60 mA hig pone on sales fame sis, “This new desig resus nah, loner depth ad more energy eit conse, eas wing and unfrm pn! apperance FEATURES + Yow consumption 247 DC cil + Low conc dept, ame dimensions AC cal devices, “Mest IEC, UL and CSA standards sequent + Common aces forall contro Same acces a AC col devs cep eleewoic dines + Revel ol exinaions ine ot loud sie) {DIN il srw one 1 TP2X ge prcetion + Environmentally enly matric + Rolls camplan, Eien ee app APPLICATIONS. Dives conta fom PCE “The low power contumpton contactor design o conta mtn and ther load egal aligned he rete eirmen of elec oneal ‘Seuta The lw power consumprion lls dc contl trough PLCs who the eed foe inerpoxing tay ower dispaion is great reduced inking te efx ont panl, ESSENTIAL COMPON EXCEPT: Rockwell Auntie Roc Somme Atomation 6Gms wecrica stunt component creat Control, relay, master, 4NO, 24VDC, 700-CFM400E); AB Product Selecion ard Ordering information eb cramp att kc Alan IDC tate 9th A 700 oy. tr 0 cera cnn bm ee he ong col echorge, Conder Selection, 24¥ OC Cal Vlogs Fa Cont Rely Selector, 24V OC Call Valoge [ting fx 700 wth order contac) rs at = oma Tou mesg ea ol ICDS wy ice pce 8 Cute coma pom dmnsoning camel pr swchng of conc ‘iy erba opal ced caso oak chp fok ake cova om pone go en, Power, Control and Information Solutions Headquarters ‘peice Ae: aed Aan Yanan oan Seri 170 Mn en 32) 2 a0 RD 265 060 aElectrical system: Component catalogs Control, relay, overload, class 10, 55A-250A, 3RB2066-1GC2; Siemens EUR SAI eeree en 20 cates ovvon ile wis sezow connection on aur erent sce or rect mounting st tanto neato cise or tw Ste acon isos poten are ubace + Man nd etree ESET aan corset NO + NC a es 2 a =< = "Reaeennnenemneetcmencames | Pat ey 6Grom sats areas Control, relay, timing, multi functions, 2SPDT, 3RP1505-18Q30; Siemens SR Tins Relays: ia ‘Narrow Profi Timing Relays!Screw Co Description ‘Ordering Information ‘oid aby ga ai | PDT cma 7SOT epee > Gea maar ap Sc rege cana aan ee + Temi Guna iat + deena epee avon oe ina ro ime femme ate Nema (Sim, | (RESET lace tee ales er) [Sse | Seereonees co Baus io feel Se aes: ae " r=, peo eae care] Ere a ——— CEE || ntl ewe) arson arose five Sees (St [eels pemeum) fee 64Control, terminal block, blue, feed through, 57. Electrical system: Component catalogs 504.0055.6; Wieland Product details FEED-THROUGH TERM WK 4/U BLUE mm, width 6 mm, color blue Basie information ‘Wieland Product Families Wieland Product Families wieland 4 Feedthrough DIN all terminal block with screw connection for mounting on TS 38 and TS 82, nominal eoss section 4 ‘Acie numbor 57 504.00556 EAN 4018573467970 Unit of measure Piece Packaging Quantity 100 ‘Technical Classification Feedthrough terminal block General Data ‘Nominal cross section aim Colour Blue Number ofevols 1 ‘Number of clamp postions per level 2 \Widthfrid dimension orm Insulating housing PAGES Ieftarmabiity cass of insulation material VO ‘ace. with UL9S Explosion-tasted version "EEx 0" Yes BA Rated voltage 800 Rated impulse voltage aK Pollution degree 3 Closing pate required Yes Connection Data Connection ype 1 ‘Serew connection Minimum cross section sold 0.5 mm? No Feod-tivough blocks 4 mi solos WET Feedthrough blocks 4 mm* -selos WEN 65Electrical system: Component catalogs Control, terminal block, blue, feed through, 57.504.0055.6; Wieland ® wieland Product details = i, o7.311.01850 0731101558 07.11.1185. 07 311.11556 o7att2t8a8 198,180,0000.0 96,190,1000.0 98.210.0000.0 98.220,0000.0 98.200,0000.0 98,300,1000.0 Maximum cross section sol nme Minimum cross section stranded Maximum cross section stranded Minimum rose section fine stranded 05 mnt Maximum cross saction fine stranded 4 am? “Maximum conductor eross section (Nex, stranded) with cable end sieeve "Maximum conductor crass section (flex. stranded) with cable end sleeve Insuaton stip length onm Torque conductor mounting 0.5 Nm ‘Technical Data ULICSA (ross section UL ZEIOAWG Voltage UL. 00 Current factory wiring 35a Current fet witing 30a Cross section CSA 20-10 AWG Voltage CSA 600 Current CSA 408 ‘Altona Data Remark to rated current Remark to rated voltage 04.328 21688 ‘COVER AD VB 4 YELLOW 04.942.0656.6 COVER AD VB 610 YELLOW 04.242.3656.8 ‘COVER AD VB 6/10 P YELLOW 04.343,4056.8 WARNING COVER AD VB 6/4 YELLOW 05.508.8921.0 ‘TEST SOCKET 9011 D END PLATE AP 2,5 -4/VO END PLATE AP 2.5 -4 BLIVO PARTITION TW 2,5 -4 VO PARTITION TW 2.5-4 BLIVO PARTITION TS 4 YELLOW MOUNTING RAIL G-3 2 EN60715 2000MM MOUNTING RAIL G-3 2 EN6O715 2000MM MOUNTING RAIL G-3 2 EN6O715 2000MM MOUNTING RAIL G-32 EN60715 2000MM MOUNTING RAIL 35x 27x7,5EN60715 2000MM MOUNTING RAIL 35x 27x7,5£N60715 2000MMElectrical system: Component catalogs Control, terminal block, gray, distribution, 57.504.6355.0; Wieland Ns wieland Product details DISTRIBUTION TERM WK / 4-85 /1W/ U/VO Distribution terminal block with push on connection for rr ‘mounting on TS 35 and TS 32, width 6 mm, color gray, Basic information ‘cle number 8750463550 EAN 4015573575716 Unit of measure Pleoo Packaging Quantity +100 Classification ‘Wieland Product Families ‘Technical Cassiieaion Feedthrough terminal block Genera Data Nominal ross section Colour Grey Number of levels, 1 ‘Number of lamp postions per level 4 \Widthirid dimension ‘omm Insulating housing PAGE. Infiammabity lass of insulation material VO ‘ace, with ULO# Explosion-tested version "EEK e* No DA ‘00 any 3 Yes Connection Data Connection typo + iat connection Minimum cross section solid 67Grom Control, terminal block, gray, distribution, 57.504.6355. Electrical system: Component catalogs Wieland = ws wieland 4a Product details Maximum cross section sold Minimum cross section stranded Maximum cross section eranded Minimum cross section fine stranded Maximum cross section fine sanded Maximum conductor cross section (te ‘tanded) with cable end sleeve Maximum conductor ore section (x., ‘svanded) with cable end sleove Insulation stip length “Torque conductor mounting Technical Data UUCSA ‘Cross section UL Voltage UL 300 Current factory wiing 108 ‘Current etd wiring 10a Cross section CSA 2242 AWG Votage CSA 300 Current CSA, 0A Additional Data Remark to rated current Remark to rated voltage Accessories 04:326.2153.8 ‘COVER AD VB 4 YELLOW 04.342.0656.8 COVER AD VB 6/10 YELLOW o7 31121538 PARTITION TS 4 YELLOW 07.311.4355.0 END PLATE AP 4 $ /1WVO 198.190.0000.0 MOUNTING RAIL G-3 2 EN60715 200MM 98.190.1000.0 MOUNTING RAIL G-3 2 EN60715 200MM 198.210.0000.0 MOUNTING RAIL G-3 2 EN6O715 200MM 18.220.0000.0 MOUNTING RAIL G-32 EN60715 2000MM 198.300.0000.9 MOUNTING RAIL 35x 27x7,5EN60715 2000MM 98.300.1000.0 MOUNTING RAIL 35x 27x7,5EN60715 2000MM 98.300.1900.0 MOUNTING RAIL 3527x7,5EN60715 200MM 98,360:0000.0 MOUNTING RAIL 35x 24x15 EN60715 2000MM 98.380.0004.0 MOUNTING RAIL 35:24x15 EN60715 200MM 98,370.0000.0 MOUNTING RAIL 35x 27x15(EN607115)2000MM 98,370.1000.0 MOUNTING RAIL 35x 27x15(EN607/5)2000MM 98,380,0000.0 MOUNTING RAIL 35:24x15 EN6O715 200M 6Electrical system: Component catalogs Control, terminal block, gray, feed through, 57.504,0055.0; Wieland © _wieland Product details FEED-THROUGH TERM WK 4/U mm, width 6 mm, color gray Basic information ‘Aatelo number EAN Unit of measure Packaging Quantity Classification Wieland Product Famiies Wieland Product Families Technical Classification General Osta ‘Nominal cross seston Colour Number of ovels "Number of clamp positions per level \Wiathigrid cimension Insulating housing Inflammablty lass of insulation material ‘ace with ULO4 Explosionesod version "EEx 0" Technical Data Rated curent Rated voltage Rated impulse voltage Pollution degree (Closing plate required Connection Data Connection type 1 ‘Minimum eross section sold Feedthrough DIN rail terminal block with screw connection ‘or mounting on TS 35 and TS 32, nominal cross section 4 wo {57504-00550 4015573392687 Plooo 100 Feedthrough blocks 4 i? solos WET Feedthrough blocks 4 mn? - eles WKN Feedthrough terminal block tmnt mm PAGES Yes RA 800 ak Yes ‘Serow connection 05 mm* et 69Gros Electrical system: Component catalogs Control, terminal block, gray, feed through, 57.504.0055.0; Wieland % wieland 4 mw. Product details Maximum cross section sold nn Minimum cross secton stranded Marimum cross secion stranded Minimum cree secton fre anded OS rm® Maximum cross secon fine sanded 4m Maximum conductor eoss section (ex, ‘tanded) wih cable end sleeve Maximum conductor cross secon (Ne, stranded) wh able end stove Insulation stip length 9am Torque conductor mounting 05m Technical Dats ULICSA Gross secton UL BAOANG Votage UL 00 V Current cory wing 35 Curent fel wing 204 Coss secton CSA 20-10 ANG Yatage CSA 00 v Current CSA 400 COVER AD Va 4 YELLOW ‘COVER AD VB 60 YELLOW 0434236588 COVERAD VBG/10P YELLOW 0434343568 WARNING COVER AD VB 6/4 YELLOW 055089210 TEST SOCKET 9011 D 0731101550 END PLATE AP.2,5-4/V0 0731101656 ENDPLATE AP 2.54 BLIVO 07311-11550 PARTITIONTW2.5-4.N0 0731141556 PARTITION TW2.5 4 BLIVO 0731121538 PARTITIONS 4 YELLOW 98.190.00000 MOUNTING RAIL G-3 2 EN6O715 2000Km4 98.19019000 MOUNTING RAIL G-3 2 EN6O716 2000KmM 98.210.00000 MOUNTING RAIL G-32 ENGO715 200MM 9822000000 MOUNTING RAILG-32 _ENGO716 20001 98.00.00000 MOUNTING RAL 95x 27x7,5EN60715 2000MM 98:0010000 MOUNTING RAIL 35«27x7,5EN60716 200MM 0Electrical system: Component catalogs Control, terminal block, orange, feed through, 57.504.0055.9; Wieland wy wieland Product details im, width 6 mm, color orange Basic information sification Wieland Product Families Technical Classifcaion Goneral Data Nominal cross section Colour [Number of ovels ‘Number of camp positions per level \Widthigrid mension Insulating housing Inflanmabity cass of insuation material ‘ace. with ULO4 Explosionosted version EEX ot Technical Data Fated current Rated voltage Rated impulse voltage Pollution degree Closing plate required Connection Data ‘Connection type # ‘Minimum cross soction sold ‘Maximum cross section sold FEED-THROUGH TERM WK 4/U OR Feedthrough DIN rll terminal block with screw connection for mounting on TS 35 and TS 32, nominal erss section 4 No BT BOA00SES 4018573567597 Piece 100 Feedthrough blocks 4 mn eolos WKN Feed-through terminal block rm Orange, mm ABS Yes BA 800 ak Yes ‘Serew connection 05 mm? mm 1G@avwns Control, terminal block, orange, feed through, 57.504.0055.9; Wieland Electrical system: Component catalogs Ne wieland Product details Minimum cross section stranded = a, Maximum crass section stranded Minimum cross section fine stranded 05 mnt Maximum crass section fine stranded 4 mmm? ‘Maximum conductor cross section (Nex, stranded) with cable end sleeve Maximum conductor eross section (ex. stranded) with cable end sleeve Wir strip length omm Torque conductor mounting 05Nm Technical Data ULICSA, {Gross section UL BAOAWG Voltage UL. 600 (Current factory wiring 235A Current fed witing 308 Cross section CSA, 20-10 AWG Votage CSA ‘600 Current CSA 408 Aaditional Ota — Romar to rated current Remark to rated voltage Accessoriog 04.328.21838 COVER AD VB 4 YELLOW 04.542.0056.8 COVER AD VB 6/10 YELLOW 04.942.3656.8 COVER AD VB 6/10 P YELLOW 04.34.4858.8 WARNING COVER AD VB 6/4 YELLOW 05.508.8921.0 TEST SOCKET 9011 D 07.311.0185.0 END PLATE AP 2.5-4 VO 0731101556 END PLATE AP 2.5-4 BLIVO 07.311.1185.0 PARTITION TW2.5-4 VO 07.31.1556 PARTITION TW 2.5-4 BLIVO orait21838 PARTITION TS 4 YELLOW 98.190.0000.0 MOUNTING RAIL G-3 2 EN60715 200MM 98.180.1000.0 MOUNTING RAIL G-3 2 EN60715 200MM, 98.210.0000.0 MOUNTING RAIL G-3 2 EN60715 200MM 98.220.0000.0 MOUNTING RAIL G-32 EN60715 2000MM 98.300.0000.0 MOUNTING RAIL 35x 27x7,5EN60715 2000MM 198,300.1000.0 MOUNTING RAIL 35x 27%7,5EN60715 200MM 98.300.1800.0 MOUNTING RAIL 35x27x7,5EN60715 200MM nElectrical system: Component catalogs Control, valve driver, proportional, HAUESF100; High Country High Country Tek HAU"SF*™* valve driver user's guide ‘Wiring and mounting diagram 28 lV 35" Boren ane aie | [owen poe | 2 oo Cox 2 IN Pevteantax, Pa} saursesvaiveonnver Be a i CONTROL INPUT * Control input choices: * Stozomacreiozomn™ 2, Votnge cro! nt 0 to 3 Exel 10” Koh pot font inp pot an io com wth the card PW i the mid (wer) a. “Wen te pare fad tothe PS phe ‘tor greet valve anit Vine fe wiper rates toma witb a0 or Seat ve sh, Usa {he wipers ind he Pav"pa when to ots ‘aly CW Reverse he Pa ‘ord POV pe mela aie eit (calses maximum aye response ok up unt por above siagram, using ‘ontyone ao te contl pt coleos ‘Use 16.AWG wee for power nd cal wing, Use svouded cal comecto. “The fuse should bo loaie o8 css 1 tee power supply 26 persbla Tis wll prota he weg ana tevalve conbe Use ety an AGC-S use for upto 338A roo ue ch PoweR owvoneor vowace +} Ssuenv eure, [EXTERNAL 10K POV POT CONTROL INPUT ‘ina cals, or an AGC-10 fuse for 3.44 to Sta “col. Fale to ute a hse Inala the wary. Setup procedure: ‘Tha unt best ast. observing the ‘peti egran Ge rnc ao ‘Nays ait ho MIN e MAX pt ul to Tosponso stare changing. and then ‘halo be dosrod response. 1. Tu the MAX, MIN, THER AMP. and RAMP pos 10 ture COW. 2. Tur on te powar soppy. The PWR Ign wl cone on the power suey ‘elage i eter nan 0 vt Tha Un ot ueton ont We PR. lgntis ot obi 3. The PHS gh incluso duty ele of te yotage tote el by ang frm pre ro lay of troagh po ‘oon, awaye on Tho fata of ed fo fyoon gos. a labo Inscabon_ of Etro ow evough tha cal as an aio ‘unig and trai shooting. In some Dylone, tha macrun “duly oe Fequted Yo ve te col wl raul ma Fedaoh or ytlow Ig on SRR ee 4 Sot the cont input vo minima, (0 TMA, OV orate} and ace te HIN pt forte cested reponse, CH for more “Tho MIN pt con ela he 5. Aas ne MAK pot 10 tua COW. Sat tha coral input toe maximum, (20 mA S10 Var oe} and ast tho MAX ot rth desired masimum responce fr more cron The MAX pol xls po maximum va ot Do rot agus he unt fr more cuore to fuly eh re vaio; ht reduc tho ust range of the cara np an may harm th col 8, The AN and MAX pats mrt an the fyom responsa ay eharga” 88 E ‘warma up. War up th sytem and Tepoat stops 3.and 4 unt bat MIN and WAX poe ae uses prope. 29 2 7, Sat the RANE po oto dood value by quenly ajsing the carol Ipat fem mnimurn To raxcmu fot trate to mini) While beara the speed of response. Turing the BControl, valve driver, proportional, HAUESF100; High Country High Country Tek HAU'SF*** valve driver user's guide sop tat mt SEH TE a Tc bt we EAL ATS Sl me es om Senet 4 emia teen _omaarraum seueaeenent ome Sumiceeeneeee bmstetinetcaee : Seteetednte freg't wes eye a secs S Rta dete ett vs Sor eit aloge Lees” lee war (VE Seki tidies ad ove eraneagh —seuso rre diner Rag. te ted ES aes Son Se wee fivalland feel encugh nto be noted arn the rest of the syaor Byte tyson. Those. gous can Ropealadusting he DITHER AMP and font Bicker wand tystorss _DITHER FRE pots rte ost syst fan rake coneling the vee orale response 8 “The DITHER AMP pot i et futy (COW (no diay athe fay. Agus Givtormare ater # requ ‘Trouble shooting eet ete le chek wae = Eee Rene in Sa Teneo Sacer ceencemnanemtoe SITE Sees ne Cowan poe ot Sec aia pmenemeeemnes Selanne EEE rosea sorte tes Shoot th cnt pt you ao om ma Siateisruan Eteienarar cee arte Ries Rise haugc; Gpiveheneomiet Shiite ta iting Steptoe Cure apn: Meme te cuareto sles carat uy ahh he vam fet weet tees tea eco See scietmetenenss thestoelstemee cept fe EGhsemoawines Mame wewevacre sae Seen ES ne ces ny Sottonecansate as Fede be geuer hur’ V tom minum ‘the valve shifts erratic: ‘Bouman hector eles 8 Sent, pocadr aon 7 ie Termaeinansio tect tate arya, ha recom Sat OK ta ore maybe EE Sr etoere or be cota fn Verity the colis not shorted: ‘gh i, rae tat ive’ i eh dn Fell echt a" Pon’ uy Marc teow os can ‘Show “Became urce ony be so cae ore travers yt oy Wire SOR” Pate geogecko tte icetots ban en. Vr nee (Check the card at full on and fll of Donel yh ent pomp i se Rat tn a te 4Electrical system: Component catalogs Enclosure, backpanel, 10x8, A10P8; Hoffman aa Acessories Panels and Panel Accesories Panels for Enclosures we ‘Stepan re gue ithe ih white pyr poder patra condecra const sat coving Ses Set parts ore 1 ge ype 30s haw comes #28 sh ‘thir priecedon ape ens ply urna pare ‘e529 sam aay Geo ml lanai ‘hone se whe plas Peel nautng hardneres hthed ‘tailenlwres whi cep es pe utc mc D panty, cosmemmatn ouen ena meen eset eats 8G@rvns Enclosure, backpanel, 48x24, CP4824; Hoffman Electrical system: Component catalogs Swing-Ovt Panels Pawets aND Pane ‘Accessonies Panels for Enclosures pon cwe, Cw [rome Jiser, msnove mannose wt ‘a a toe oars Srp ord soo te mamta en frie naa a CPB tse bet PADS ato nomen CP pone poe on oe tesco eben) (uA nn Psd mane sae er Se a mwas wan cout fearaene 5022480 sos Sune “4 Ager rc for a ith CONCEPT Bye Out Panels ethic Sees caig hs Baca i 16Electrical system: Component catalogs Enclosure, backpanel, 42x42, A42P42; Hoffman “PPENTAIR PANELS FOR TYPE SR, 6%, 12 AND 13 ENCLOSURES SESSEGEe: Hu i eer naae > cH hina TEE! i 2; my i Mt Tassos | — sera aeRO TTER SEasesanqgqSeHa0 "lll 8 nGens Enclosure, backpanel, 42x42, A42P42; Hoffman lectrical system: Component catalogs SEELTTSEEUU UNNEEDED sa] oor + 4 aes + 0 oN wy . 4 +4 wth | t SRISERESESE seaeascuasessezesese) SREESgEacEEESESSsasesaeEs: hs ah geeElectrical system: Component catalogs Enclosure, cabinet, 3.5x3.25x2.75, 304SS, E1PBSS; Hoffman ‘Sranuess Sree. 30.5mm and 22.5mm Pushbutton: Stainless Steel Enclosures at PBIS Consertion + Men odes, gener Tp 40 Tpe 6 le + Sein comthouy weld ed round smooth Settle a dn ae + ina puhton hole ep lane of on uta, Nneamosa tt baat a Industry Standards Type Kandy Application Sri tng isn a2 Senter tin, Acer aoe Siggiioe ar Ss Oper re ht dm ‘Standard Sizes 0.5mm and 22.5mm Pushbutton Staines Steel Enclovares — an eee ca Seat sme mw rh ona a tna maa im ses are a Es earn ree ff eae “ ‘onsets r ou = Z 5 ——— on)