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Unarmored Variable Frequency Drive (VFD) Cable Termination Guide
Unarmored Variable Frequency Drive (VFD) Cable Termination Guide
A Step-by-Step Look at
the Connection/Termination
Be Certain with Belden® of Unarmored VFD Cables
Terminating Unarmored Variable Frequency Drive (VFD) Cables
Foil-Braid or Copper-Tape Shield Constructions
Belden VFD Cables This Belden VFD Cable Termination Guide takes
a step-by-step approach to the connection/
are designed for termination of unarmored VFD cables with either
foil-braid or copper-tape shield constructions.
quick and easy The instructions cover the termination of the
cables in external and self-contained enclosures,
termination. at the motor junction box or using an
alternative method.
Original Design Original Symmetrical Design Original Design with Signal Pair
One Full-sized Insulated Three Stranded Three Symmetrical One 16 AWG Shielded Signal
Ground (same AWG as TC Circuit Conductors BC Grounds (full size) Pair for Brake with Drain Wire
Circuit Conductors) with XLPE Insulation
One Full-sized Insulated Ground
(same AWG as Circuit Conductors)
Three Stranded TC
Circuit Conductors
with XLPE Insulation Three Stranded
TC Circuit Conductors
with XLPE Insulation
Overall Duofoil
Shield + 85%
Two Spiral Copper TC Braid plus full
Tape Shields size TC Drain Wire
Overall Duofoil® (100% Coverage)
Shield + 85%
TC Braid plus full
size TC Drain Wire
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Belden VFD Cable Matrix
Physicals Ratings
1000V
Circuit Full-
No. of Tinned No./Type Flexible 600V 2000V Under-
Conductor Conductors sized PVC ER UL-
Cable Type Circuit Copper (TC) of Shielding Motor UL 1277 UL 1277 ground MSHA
AWG feature Heavy Drain Jacket Rating WTTC
Conductors Conductor Grounds Supply Type TC Type TC (burial)
XLPE Insulation Wire
Rating
Overall 100%
1-
Duofoil ®
Original 3 16-2 Yes Full-sized Yes Yes Yes Yes Yes Yes – Yes Yes Yes
+ 85%
Insulated
TC Braid
1 - Full-sized Dual Spiral
Segmented Overlapping
Original
3 1-4/0 Yes Into Copper Tape Yes – Yes Yes Yes Yes – Yes Yes Yes
Symmetrical
3 - Bare CU (100%
Symmetrical Coverage)
Overall 100%
Original 16-10 1-
Duofoil
with Brake/ 3 (16 AWG Yes Full-sized Yes Yes Yes Yes Yes Yes – Yes Yes Yes
Signal Pair + 85%
Signal Pair) Insulated
TC Braid
Overall 100%
Original 1-
Duofoil
for 2kV 3 14-2 Yes Full-sized Yes Yes Yes Yes Yes – Yes Yes Yes Yes
Applications + 85%
Insulated
TC Braid
1 - Full-sized Dual Spiral
Original Segmented Overlapping
Symmetrical
3 1-4/0 Yes Into Copper Tape Yes – Yes Yes Yes – Yes Yes Yes Yes
for 2kV
Applications 3 - Bare CU (100%
Symmetrical Coverage)
Original with Overall 100%
Haloarrest® 1-
Duofoil
Low Smoke 3 16-2 Yes Full-sized Yes Yes LSZH Yes Yes Yes – Yes Yes Yes
Zero Halogen + 85%
Insulated
Jacket TC Braid
Original
Symmetrical 1 - Full-sized Dual Spiral
with Segmented Overlapping
Haloarrest 3 1-4/0 Yes Into Copper Tape Yes – LSZH Yes Yes Yes – Yes Yes Yes
Low Smoke 3 - Bare CU (100%
Halogen Symmetrical Coverage)
Jacket
Overall 100%
Original 1-
Duofoil Meets
Interlocked 3 16-2 Yes Full-sized Yes Yes Yes Yes Yes – Yes Yes Yes
Armor + 85% MC
Insulated
TC Braid
1 - Full-sized Dual Spiral
Original Segmented Overlapping
Symmetrical Meets
3 1-4/0 Yes Into Copper Tape Yes – Yes Yes Yes – Yes Yes Yes
Interlocked MC
Armor 3 - Bare CU (100%
Symmetrical Coverage)
Dual Spiral
Overlapping
Basics 3 - Bare CU
3 16-4/0 No Copper Tape Yes – Yes Yes – Yes – Yes – –
Symmetrical Symmetrical
(100%
Coverage)
CU = Copper • TC = Tinned Copper
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VFD Cable Termination Instructions — Foil-Braid Constructions
External and Self-Contained Drive Enclosures
General Termination Instructions • Shield grounding cable glands should be • The cable’s outer jacket system serves an
avoided at the enclosure ingress as they important role in isolating the common mode
To properly and effectively terminate a VFD may introduce jumping off points for the current containment system. The outer jacket
cable system, first ensure the following: common mode currents into the metal work should not be removed before the cable
— in addition to undesirable and uncontrolled enters the drive proper as this introduces the
• Ideally, the shield and jacket should be
electrical noise. potential for uncontrolled ground currents.
intact all the way back to the drive so they
Care should be taken to minimize contact
do not introduce any jumping off points for
the common mode currents carried on the • Intermediate termination of the cable ele- between exposed cable shield, and any
ments on terminal blocks should be avoided enclosure metal, especially in the close
common mode current containment system.
as the terminations may significantly reduce vicinity of sensitive equipment that is likely
In this case, no special tools, materials or
the ability of the shielding system to conduct present near the drive.
termination kits are required.
and contain harmful high frequency currents.
How to Terminate an External Enclosure (For Self-Contained Drive Enclosure Instructions - Nema 1,4,4x - skip to Step 2).
A. Ingress the enclosure using an isolating cable A. If the drive is in an internal enclosure, ingress A. Neatly remove the outer cable jacket,
gland with a suitable protection rating for the drive through a suitable insulating cable exposing sufficient conductor to reach the
the enclosure and the environment. Allow a gland. Measure and mark the cable to determine drive terminals, while still leaving some excess
sufficient length of cable to easily reach the the jacket strip location and cutoff length. conductor length for trimming (after neatly
drive without unnecessary cable strain. Do not routing to the drive terminals).
B. If possible, remove the measured cable and
remove the outer cable jacket.
place the end for preparation on a suitable B. It is desirable to combine the shielding drains
B. Secure the cable with suitable cable ties, work surface. and braid for termination intact at the ground
or through cable duct as appropriate. terminal of the drive.
C. If the drive is open style, route the jacketed
cable assembly back to the drive vicinity.
A. Push the exposed braid back A. Remove the exposed shield and A. Push the remaining braid forward,
over the cable jacket. cable fillers where exposed. and use a tool to open the braid.
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STEP 7 STEP 8 STEP 9
A. Push the primary conductors and ground A. Leave the drain wire inside the braid system. A. Apply heat shrink tubing to the drain and braid.
through an opening in the braid, separating the
intact braid system from the conductors.
A. Apply 3-5 inches of heat shrink tubing over the A. Route and trim the conductors to the power A. Terminate the motor leads per the drive
entire cable assembly, centered at the jacket terminals, leaving sufficient material for phase manufacturer’s recommendations.
strip point. Shrink this piece completely. reversal, if necessary.
B. Trim the ground wire to sufficient length to
B. Secure the cable jacket to the drive (or reach the drive ground terminal.
enclosure) if it is not secured by a cable gland.
STEP 13
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VFD Cable Termination Instructions — Foil-Braid Constructions
Motor Junction Box
STEP 1 STEP 2
A. Ingress the motor junction box through an A. Route and trim the conductors to the motor
isolating cable gland with a suitable protection terminals, leaving sufficient material for phase
rating for the enclosure. Do not remove the reversal, if necessary. Use the termination
outer cable jacket. Measure and mark the cable system recommended by the motor
for length. When possible, it is desirable to manufacturer.
remove the cable from the motor junction box
B. Terminate the motor leads per the motor
for ease of preparation.
manufacturer’s recommendations, or trained
B. Neatly remove the outer cable jacket, exposing practices of a qualified electrician.
sufficient conductor to reach the motor leads
C. Trim the ground wire to sufficient length to
and ground lug, while still leaving some excess
reach the motor ground terminal.
conductor length for trimming (after neatly
routing to the motor terminals). D. Heat shrink the drain wire covering and trim to
length for connection to the drive ground terminal.
C. Follow the cable preparation instruction above
Strip to expose conductor as necessary.
as specified for the drive end connection.
E. Terminate the ground and drain using
D. Secure the cable jacket to the motor by
a standard lug, or on the provided
tightening the isolating cable gland.
connection point.
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VFD Cable Termination Instructions — Foil-Braid Constructions
Alternate Method: Conductive Cable Gland
Note: It may be more desirable to terminate this will be no more effective for common mode the connector selection, and could reduce
the braid in a conductive cable gland at the current containment than terminating the EMI in very close proximity to the motor
motor connection. If so, suitable conductive braid intact, and will involve a more expensive junction box.
cable glands are available through your Belden connector. This connection may provide
Distributor. It should be noted, however, that additional mechanical security, depending on
A. Ingress the motor junction conduit box through A. Prepare the cable per the gland A. Trim the foil at least back to the prepared edge
the conductive cable gland. manufacturer’s recommendations. of the braid.
B. Secure the cable to the gland per gland
manufacturer’s recommendations, and pass
the cable into the motor junction box.
A. Secure the cable jacket to the motor by A. Terminate the ground and drain using A. Terminate the motor leads per the motor
tightening the cable gland lock nut. a standard lug, or on the provided manufacturers recommendations, or trained
connection point. practices of a qualified electrician.
B. Route and trim the conductors to the motor
terminals, leaving sufficient material for phase
reversal if necessary. Use the connection
system as recommended by the motor
manufacturer.
C. Trim the ground wire to sufficient length to
reach the motor ground terminal.
D. Heat shrink the drain wire(s) covering and trim
to length for connection to the drive ground
terminal. Strip to expose conductor
as necessary.
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VFD Cable Termination Instructions — Copper Tape Shield Constructions
External and Self-Contained Drive Enclosures
How to Terminate a Drive Mounted in an External Enclosure (For Self-Contained Drive Enclosure Instructions - Nema 1,4,4x - skip to Step 4).
A. Ingress the enclosure with an isolating cable A. If the drive is in an internal enclosure, A. Remove the exposed copper tape shield.
gland with a suitable protection rating for ingress the drive through a suitable
B. De-cable the exposed conductors and grounds.
the enclosure and the environment. Allow a insulating cable gland.
sufficient length of cable to easily reach the
B. Neatly remove the outer cable jacket,
drive without unnecessary cable strain.
exposing sufficient conductor to reach the
Do not remove the outer cable jacket.
drive terminals, while still leaving some excess
B. Secure the cable with suitable cable ties, conductor length for trimming (after neatly
or through cable duct as appropriate. routing to the drive terminals).
C. If the drive is open style, route the jacketed
cable assembly back to the drive vicinity.
A. Combine the exposed ground wires by twisting A. Apply heat shrink tubing to the grounds. A. Apply 3-6 inches of heat shrink tubing over the
them together. entire cable assembly, centered at the jacket
strip point. Shrink this piece completely.
B. Secure the cable jacket to the drive (or enclosure)
if it is not secured by a cable gland.
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STEP 7 STEP 8
A. Route and trim the conductors to the power A. Trim the ground wire(s) to sufficient length to
terminals, leaving sufficient material for phase reach the drive ground terminal.
reversal, if necessary.
B. Terminate the ground per the drive
B. Terminate the motor leads per the drive manufacturer’s recommendations. Note that
manufacturer’s recommendations. Use lugs there is no shield termination for copper tape
and ferrules as appropriate. No special pieces shielded constructions.
are required.
A. Ingress the motor junction box through an A. Trim back the copper tape shield, and any fillers A. Combine the ground wires by twisting them
isolating cable gland with a suitable protection in the cable. together. Apply heat shrink tubing to the
rating for the enclosure. Do not remove the combined grounds.
B. De-cable the exposed conductors and grounds.
outer cable jacket.
B. Secure the cable jacket to the motor by
B. Measure and mark the cable for jacket removal tightening the isolating cable gland.
inside the motor junction box.
C. Route and trim the conductors to the motor
C. Neatly remove the outer cable jacket, exposing terminals, leaving sufficient material for phase
sufficient conductor to reach the motor leads reversal, if necessary. Use the connection
and ground lug, while still leaving some excess system as recommended by the motor
conductor length for trimming after neatly manufacturer.
routing to the motor terminals.
D. Terminate the motor leads per the motor
manufacturer’s recommendations, or trained
practices of a qualified electrician.
E. Trim the ground wire to sufficient length to
reach the motor ground terminal.
F. Terminate the ground using a standard
lug, or on the provided connection point.
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Belden VFD Cable Termination FAQs
More Questions?
Contact Belden
Technical Support
at 1.800.BELDEN.1
(1.800.235.3361).
Can I use parallel runs for ease of installation?
Parallel runs can be used for most VFD installations, and provide easier
pulls and terminations for the installer. Care should be taken to ensure
balanced loading in the cables, and where multiple motor winding sets
are present (for example in a 12 lead motor which has 4 sets of windings)
individual cables should carry a dedicated motor winding set. If this
cannot be determined, then common phases should be bussed together
at the motor junction box. All T1 leads should be bussed together in the
motor junction box, all T2 leads bussed together in the motor junction
box, and all T3 leads bussed together in the motor junction box. Failure
to balance the loads through bussing, or winding alignment will result in
additional cable shield currents and potential cable heating.
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