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Microbial Conversion of Biodiesel Byproduct Glycerol To Triacylglycerols by
Microbial Conversion of Biodiesel Byproduct Glycerol To Triacylglycerols by
Regular Article
a r t i c l e i n f o a b s t r a c t
Article history: With the development of biodiesel industry, the byproduct glycerol will become a considerable resource
Received 4 October 2011 as feedstock for production of many other chemicals. In present work, microbial conversion of crude
Received in revised form 26 March 2012 glycerol to triacylglycerols (microbial lipid) was proposed and investigated using the oleaginous yeast
Accepted 4 April 2012
Rhodosporidium toruloides (R. toruloides) by one-stage batch fermentation. Compared with glucose and
Available online 11 April 2012
refined glycerol, the crude glycerol could obtain significantly higher biomass concentration and lipid
yield. The highest biomass concentration of R. toruloides obtained from crude glycerol in a 5 L fermenter
Keywords:
reached 26.7 g/L with an intracellular lipid content of 70%. Further study was performed to investigate the
Batch processing
Bioconversion individual effect of five representative compounds which were present in crude glycerol as impurities. It
Glycerol was found that within the general concentration ranges, only methanol displayed somewhat inhibitive
Yeast effect, while others showed positive influence on lipid production. These results indicated that crude
Microbial lipid glycerol could be directly converted to triacylglycerols by R. toruloides without purification. Contrarily,
Biodiesel certain amount of salt and soap could promote the accumulation of biomass and lipid.
© 2012 Elsevier B.V. All rights reserved.
1369-703X/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.bej.2012.04.003
J. Xu et al. / Biochemical Engineering Journal 65 (2012) 30–36 31
literatures. Besides, for effective utilization of biodiesel byprod- was 40 ◦ C. The drift pipe temperature was 70 ◦ C, and the nitro-
uct, detailed knowledge is required to comprehensively evaluate gen pressure was 320 kPa. The ash content of crude glycerol was
its fermentability and also the effects of impurities. Therefore, the determined by burning the glycerol sample in muffle furnace until
objective of present work is to find out whether the crude glycerol a constant weight was reached.
can be directly used as carbon source for microbial lipid production, The yeast biomass concentration was expressed as the dry
and how the impurities present in crude glycerol affect the growth, weight concentration of cell biomass (CB , g/L). After the fermenta-
lipid accumulation and as well as the lipid fatty acids composition tion broth was centrifuged, the wet cells were washed with deioned
of R. toruloides. water and dried at 105 ◦ C to a constant weight. The dry weight
concentration of cell biomass was then calculated according to fol-
2. Materials and methods lowing equation:
dry weight of cell biomass (g)
2.1. Microorganism and chemicals CB (g/L) =
volume of fermentation broth (L)
The oleaginous microorganism used in the experiments was Total crude intracellular lipid was extracted by acid-heating
R. toruloides AS2.1389, which was obtained from China General procedure with mixture of chloroform and methanol as extrac-
Microbiological Culture Collection Center (CGMCC). The yeast was tant [8]. Crude lipid content was expressed as gram lipid per gram
maintained at 4 ◦ C on yeast extract peptone dextrose (YEPD) slopes of dry biomass. For determination of fatty acid compositions, the
containing: 20 g/L glucose, 10 g/L peptone, 10 g/L yeast extract, and crude lipid was first converted to fatty acid methyl ester (FAME)
20 g/L agar. For preparing inocula, the organism was pre-cultured with excess methanol in tert-butanol system under the catalysis of
overnight in the medium containing 20 g/L glucose (or 15 g/L glyc- excess loading of immobilized lipase (NS 435 and NS 40044, pro-
erol), 10 g/L peptone and 10 g/L yeast extract at 30 ◦ C and 200 rpm duced by Novozymes) [9]. The obtained FAME was then analyzed
in an air-bath shaker. with a GC-14B gas chromatography (Shimadzu, Japan) equipped
The chemicals and reagents in all the experiments were analyt- with a CP-FFAP CB capillary column (25 m × 0.32 m × 0.30 m) pro-
ically pure and purchased locally. The crude glycerol samples were duced by Agilent. Heptadecanoic acid methyl ester was used as
provided by Hunan Rivers Bioengineering Co., Ltd., Hunan, China. internal standard. The column temperature was kept at 180 ◦ C for
0.5 min and heated to 250 ◦ C at 10 ◦ C/min, and then maintained for
6 min. The temperatures of the injector and detector were set at
2.2. Fermentation process 245 ◦ C and 260 ◦ C, respectively.
For describing the efficiency of the microbial lipid production,
Batch fermentation experiments with crude glycerol as car- several response variables, namely, lipid concentration (CL ), lipid
bon substrate were conducted in either flasks or 5-L fermenters. yield (YL ), and lipid content (CnL ) are defined as follows, respec-
In flask fermentation, the experiments were conducted in 500 mL tively:
flasks with 100 mL liquid medium containing 50 g/L glycerol (for
crude glycerol, the addition amount was decided by its exact glyc- weight of lipid (g)
CL (g/L) =
erol concentration which was tested by HPLC), 0.1 g/L (NH4 )2 SO4 , volume of fermentation broth (L)
0.75 g/L yeast extract, 0.4 g/L KH2 PO4 , and 1.5 g/L MgSO4 ·7H2 O. The
pH value of the liquid medium was adjusted to 6.0. Followed by YL (g/100 g carbon substrate)
sterilization at 115 ◦ C for 15 min, 10 mL inocula were added to the weight of lipid (g)
medium, and the culture was conducted at 30 ◦ C in an air-bath = × 100
weight of carbon substrate consumed (g)
shaker at 200 rpm for 5–6 days. Before inoculation, the biomass
concentration of the inocula was carefully controlled at 0.5–0.6 g/L.
Each culture was performed by duplicate test. weight of lipid (g)
CnL (%) = × 100%
For culture in 5-L fermenters, the experiments were conducted weight of cell biomass (g)
with 4 L culture volume. The initial glycerol concentration was
60 g/L and other nutrients concentrations were the same as those in 3. Results and discussion
flask culture. pH was controlled at 6.0 by feeding 40 wt% NaOH. Dis-
solved oxygen was controlled at 20–30% saturation by automatic 3.1. Lipid production by R. toruloides in flask fermentation
adjustment of stirring speed with 2 vvm aeration. For comparison,
glucose was also used as carbon source at the same initial concen- Generally, in the biodiesel industry, about 0.1 t of crude glycerol
tration. is produced for every 1 t of biodiesel. Some soap and alcohol (usu-
ally methanol) together with small amount of fat soluble substance
2.3. Analytical methods are also present in the glycerol phase depending on the feedstock
and production processes. Two types of crude glycerol samples
The quantitative analysis of methanol, glucose, and glycerol used in present work were analyzed, and their main components
was performed with a Shimadzu10AVP HPLC system (Shimadzu are shown in Table 1.
Corp., Japan) equipped with a RID-10A refractive index detec- Glycerol A contained 85% glycerol, a small amount of glyceride
tor, Aminex HPX-87H column (300 mm × 7.8 mm, Bio-Rad, USA) at and fatty acid methyl ester (FAME). Notably, after burning the sam-
65 ◦ C with 5 mM H2 SO4 as the eluent at a flow rate of 0.8 mL/min. ple to a constant weight, the content of ash residue reached 6.5%,
The estimation of glyceride was performed with a Shimadzu most of which was soluble in water. The ash generally consisted
HPLC system (Shimadzu, Kyoto, Japan) with an ELSD-LT II low of sodium salts from the catalyst (e.g. sodium hydroxide) of trans-
temperature-evaporative light scattering detector. Before analysis, esterification reaction. Therefore, ash content can be considered
2 L sample and 1 mL acetone were mixed thoroughly, and 20 L as the total percentage of salt and soap components in the crude
of the aforementioned mixture was injected. A C18 column (5 m, glycerol sample.
250 mm × 4.6 mm) (Dikma Technology, PLATISIL ODS, China) and Glycerol B was originated from lipase-catalyzed transesterifica-
a gradient elution program by acetonitrile and dichloromethane at tion of palm oil. It contained 32.97% glycerol, a small amount of
1.5 mL/min was employed, respectively. The column temperature glyceride and fatty acid methyl ester, and a little ash. However, no
32 J. Xu et al. / Biochemical Engineering Journal 65 (2012) 30–36
Table 1
Main components of crude glycerol samples used in present work.
Samplea Glycerol (%) Methanol (%) Biodiesel and glyceride (%) Ash content (%)
distillation pretreatment was performed, and the methanol con- lipid concentration of 13.4 g/L. On crude glycerol A, the biomass
centration was as high as 14.89%. concentration, glycerol consumption, and lipid production were
To evaluate whether R. toruloides can grow on crude glycerol, we impressively fast at an almost stable rate. The final biomass and
first examined the growth of this yeast on 50 g/L crude glycerol. For lipid concentrations reached 26.7 g/L and 18.5 g/L, respectively,
comparison, glucose and refined glycerol were also used as carbon with lipid yield of as high as 17.5 g/100 g consumed glycerol. Com-
source for culture. The experimental data after 160 h incubation are pared with refined glycerol substrate, crude glycerol A could obtain
summarized in Table 2. 42.0% higher biomass concentration and 68.2% higher lipid concen-
It can be known that R. toruloides could well utilize refined glyc- tration. This performance indicated a remarkable advantage when
erol for lipid accumulation. Furthermore, R. toruloides grew better using crude glycerol as carbon source.
in crude glycerol than in refined glycerol. For instance, the biomass Compared with the some reported data from the literatures
concentration obtained by crude glycerol A was 50% higher than shown in Table 3, crude glycerol seems to be effectively utilized
that obtained by refined glycerol. Corresponding lipid concentra- by this yeast, and led to similar or higher biomass and lipid pro-
tion and yield were also higher. For the scenario of crude glycerol B, ductivity, which demonstrates that crude glycerol from biodiesel
similar results were obtained. It was also interesting to find that the production could be a promising feedstock for microbial lipid pro-
yeast even grew better on crude glycerol than on glucose, which duction.
shows that crude glycerol from biodiesel production process is a According to the literatures, palmitic acid (C16:0), stearic acid
promising feedstock for microbial lipid production. However, the (C18:0), oleic acid (C18:1), linoleic acid (C18:2), and linolenic acid
experimental results should be further verified by larger scale cul- (C18:3) constitute the majority of fatty acids in microbial triacyl-
tivations. glycerols (TAGs) [10,11]. We thus further determined the fatty acid
compositions of R. toruloides lipids derived from different carbon
3.2. Lipid production by R. toruloides in 5-L bioreactors sources as shown in Table 4. It was found that the predominant
fatty acids were palmitic acid, stearic acid, oleic acid, and linoleic
To further increase the cell growth and production of lipids, acid; and palmitic acid and oleic acid accounted for about 70% of
batch fermentation was carried out in a 5-L fermentor equipped the total fatty acid composition. There was no significant difference
with pH control and aeration systems. The time courses of cell observed for the lipids obtained from refined glycerol and crude
biomass concentration, substrate consumption and lipid concen- glycerol substrates. However, the oleic acid and linolenic acid con-
tration are shown in Fig. 1. As shown in the figure, the growth of tents of the lipid obtained from glucose were a little higher than that
R. toruloides on glucose substrate was fast at first, but gradually obtained from glycerol, correspondingly palmitic acid and stearic
speeded down as the fermentation proceeded. The final biomass acid contents were somewhat lower.
concentration was 16.7 g/L with lipid concentration of 11 g/L. On Above experimental results showed that crude glycerol could be
refined glycerol substrate, glycerol consumption was obviously well utilized by R. toruloides with obvious advantages over refined
slower than that of glucose; the lipid production, however, was glycerol and even glucose. Scott et al. [12] also demonstrated such
comparable. On crude glycerol substrates, the kinetics of biomass advantages when they used crude glycerol from fish oil production
growth, glycerol consumption and lipid production showed some as carbon source to produce oil rich in DHA by a thraustochytrid.
difference depending on the characteristics of the crude glycerol. Since the crude glycerol from biodiesel plant unavoidably contains
On crude glycerol B, the growth and glycerol consumption slowed some impurities such as salts, methanol and soap, which might
down after the 150 h, and the final biomass reached 18 g/L with exert influences on the yeast growth and lipid accumulation, we
thus further performed experiments to investigate the individual
effects of these impurities on the fermentation process.
Table 2
Lipid production by R. toruloides in flask fermentation for 160 h.
Table 3
Comparison of lipid production by R. toruloides with those of some other microorganisms.
Strain Carbon source Biomass Lipid content (%) Lipid concentration Cultivation Reference
concentration (g/L) (g/L)
Table 4
Fatty acid composition of R. toruloides lipid obtained from different carbon sources.
Glucose 1.5 ± 0.2 26.1 ± 0.8 0.0 ± 0.0 13.0 ± 1.5 46.4 ± 1.8 9.2 ± 0.5 3.8 ± 0.4
Glycerol 1.6 ± 0.2 28.7 ± 1.1 0.2 ± 0.0 15.3 ± 1.0 41.5 ± 0.6 10.1 ± 0.2 2.6 ± 0.1
Crude glycerol A 1.6 ± 0.0 29.1 ± 0.6 1.0 ± 0.1 17.8 ± 1.0 38.1 ± 1.5 9.7 ± 0.0 2.6 ± 0.1
Crude glycerol B 1.3 ± 0.3 29.2 ± 0.0 1.0 ± 0.1 13.9 ± 0.7 41.4 ± 0.3 10.4 ± 0.4 2.9 ± 0.0
and remains in the reaction system. As shown in Fig. 2, positive the inhibition is caused by the complex interaction between the cell
effect was observed when sodium oleate was added, and all of wall (membrane) and the surfactants. In our experiment, it was
the response variables were increased with sodium oleate concen- found that with the addition of 2 g/L sodium oleate, the medium
tration. For control experiments, the biomass, lipid concentrations could be emulsified to a great extent. Thus it can be assumed
and lipid yield were 12.8 g/L, 5.6 g/L and 13.9%, respectively. How- that sodium oleate should function as a surfactant in the culture
ever, the addition of 0.5–2 g/L sodium oleate resulted in increases of medium. However, no significantly negative effect on cell growth
biomass concentration by 25–41%, lipid concentration by 34–59% and lipid production was observed when sodium oleate concen-
and lipid yield by 13–43%, respectively. tration was increased to 4 g/L. Contrarily, the presence of sodium
The effect of sodium oleate, as a representative of soap, deserves oleate in culture medium led to an increase of biomass concentra-
further discussion. Soap plays a role as surfactant, which may tion with associated increase of lipid concentration and yield, which
provide some influences in fermentation process. It has been is in accordance with some researches that a proper concentration
reported by Pyle et al. [14] that soap showed a negative effect on of surfactants benefits the microbial fermentation process [15–17].
Schizochytrium limacinum for DHA production, and the inhibition It is very likely that some surfactants can interfere with the per-
was pronounced at higher levels. They suggested that this phe- meability of the cell membrane, and enhance the nutritional input
nomenon should relate to the function of soap as a surfactant, and from the surroundings to the cells [18].
Fig. 3. The effect of methyl oleate on cell growth, lipid production and lipid yield of Fig. 5. The effect of sodium chloride on cell growth, lipid production and lipid yield
R. toruloides cultivated with refined glycerol as carbon source for 7 days. of R. toruloides cultivated with refined glycerol as carbon source for 7 days.
like glycerides by first hydrolyzing the lipid into free fatty acids, As shown in Fig. 5, the addition of sodium chloride led to obvious
and then taking up by the cell as carbon source [19,20]. On the increase of biomass concentration, lipid concentration and yield.
other hand, hydrophobic compounds are known to partition into It indicated that the concentration of salt in crude glycerol was
cell membranes, interfering with the bilayer structure, and mod- not high enough to cause an osmotic pressure. Contrarily, with
ifying its fluidity [16]. Considering that glycerides and fatty acid the addition of 4–16 g/L sodium chloride, the biomass concentra-
methyl esters have similar structures to that of sodium oleate while tion, lipid concentration and lipid yield were increased by 12–40%,
differ in the hydrophilic group, it is likely that such chemicals play 20–48%, and 9–20%, respectively. This result was in accordance
a role as a “week” surfactant (compared with soap), and may also with the reported phenomena that salt can lead to a higher intracel-
have some interactions with cell membranes as well as the culture lular lipid content and biomass concentration if added in optimized
mediums. However, since the effect of hydrophobic compounds on amount [23–25]. It is probably that a low concentration of salt con-
R. toruloides is not clear yet, corresponding mechanisms should be tributes to the physiological state in favor of lipid synthesis, in
further investigated. which circumstance cells can adapt to the salts with an increased
production of carbonhydrates and lipids as the osmoprotectants.
3.3.3. Effect of inorganic salt
In alkali-catalyzed production of biodiesel, alkali like sodium 3.3.4. Effect of methanol
hydroxide is used as the catalyst. After transesterfication, pH Methanol is largely used for transesterification reaction; there-
adjustment, and separation process, part of the sodium remains fore the unreacted methanol remains in the aqueous phase.
in glycerol phase in the form of salts. It has been reported Depending on separation process, methanol concentration in the
that a suitable salt content provides a positive effect on oleagi- aqueous phase is varied. To cover the methanol concentration
nous microorganisms for cell growth and lipid production. Many ranges of most crude glycerol, in this work, methanol was added
microalgae even can utilize salt streams, and produce lipids under to the culture medium until its concentration was 4 g/L, 8 g/L, and
high salt concentrations [21,22]. However, excessive amount of salt 16 g/L, respectively.
may cause osmotic pressure. For this reason, sodium chloride was In our experiments, methanol was found to be somewhat
added to culture medium until its concentrations were 4 g/L, 8 g/L, inhibitive to R. toruloides. As shown in Fig. 6, the biomass, lipid con-
and 16 g/L, respectively, to investigate its effect on cell growth and centrations and lipid yield was decreased by about 0–5%, 6–24%,
lipid production. and 6–23%, respectively, when methanol was added. Whereas, it
also can be observed that the inhibitory effect did not become even
Fig. 4. The effect of glyceryl monooleate on cell growth, lipid production and lipid Fig. 6. The effect of methanol on cell growth, lipid production and lipid yield of R.
yield of R. toruloides cultivated with refined glycerol as carbon source for 7 days. toruloides cultivated with refined glycerol as carbon source for 7 days.
J. Xu et al. / Biochemical Engineering Journal 65 (2012) 30–36 35
Table 5
Fatty acid composition of lipid obtained from R. toruloides growing on refined glycerol in the present of selected crude glycerol impurities.
Impurities C14 C16 C16:1 C18:0 C18:1 C18:2 C18:3 Saturated FAs Unsaturated FAs
Control 1.3 ± 0.1 26.3 ± 1.4 2.7 ± 0.0 11.7 ± 0.6 45.1 ± 2.4 10.8 ± 0.5 2.1 ± 0.2 39.3 ± 2.5 60.7 ± 3.0
Sodium chloride 1.2 ± 0.0 25.9 ± 0.1 0.9 ± 0.0 12.1 ± 0.0 46.3 ± 0.0 11.7 ± 0.0 2.0 ± 0.0 39.2 ± 0.1 60.8 ± 0.1
Methanol 1.3 ± 0.0 25.4 ± 0.2 2.3 ± 0.2 12.6 ± 0.0 45.4 ± 0.6 11.3 ± 0.0 1.8 ± 0.0 39.4 ± 0.2 60.6 ± 0.2
Sodium oleate 1.6 ± 0.2 27.2 ± 0.7 2.1 ± 0.2 12.1 ± 0.1 44.1 ± 0.3 11.3 ± 0.5 1.6 ± 0.3 40.9 ± 1.0 59.1 ± 1.0
Methyl oleate 1.7 ± .0.2 25.2 ± 0.2 3.2 ± 0.1 10.8 ± 0.5 43.1 ± 0.3 13.4 ± 0.5 2.6 ± 0.2 37.7 ± 0.2 62.3 ± 0.2
Glyceryl momooleate 1.6 ± 0.1 23.5 ± 0.1 3.5 ± 0.1 11.0 ± 0.5 47.1 ± 0.8 11.0 ± 0.5 2.3 ± 0.1 36.1 ± 0.3 63.9 ± 0.2
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