ue 91 aecnamiea Design mayor Exum # 2 (9prINg, 219) we: soursany: Apr, 12°, 2010 UNIVERSITY OF TABUK Faculty of Engineering ME 317: Mechanical Design (2) Major Exam #2 d. Name: Sal student LD. #: By. WL-P/ayek Instructions: Solve all of fhe following two problems completely. Enter your name and ID correctly in the Plank} above. The exam total is of 20 pdints. List all assumptions used in arriving at you final answers. You are to provide supporting work for each solution. Work neatly as partial credit will e awarded. This isto be an individual effort. Students should not confer with heir contemporaries. Any questions regarding the problem statements should be directed fo the instructor af the course. sm #1: [12 Marks] The countershaft in is part of a speed reducing compound gear train using 20° spur gears. A gear on the input shaft in figure 1 drives gear 4 with a 2 to | speed reduction. Gear B (pinion) drives a gear on the output shaft with a 5 to 1 speed reduction. The input shaft runs at 1800 rev/min. All gears are to be of the same material. ‘Since gear B is the smallest gear, transmitting the largest load, it will likely be critical, so a preliminary analysis is to be performed on it, Use a module of 18.75 mm/tooth, a face-width of 4 times the circular pitch, assume a typical quality number of 6, uncrowned teeth, commercial enclosed gear unit, a Grade 2 steel through-hardened to a Brinell hardness of 300, and a desired life of 12 kh with a 98 percent reliability. Determine factors of safety for bending and wear, Spr yews pz2o 5 N= Ieo rpm 3 m= 19-35 mm/feoth 5 Greav A> Loomm diqmitey ; Gea B= 300mm diametey | Fa pawe 917: eenamien Designt_saajor exam» 4 «9pning, 2018) ‘vue: snursaay: apm, 12", £010 DAZMy=0: 30001) cos 20° 150 Fe coses” > fs 22.91 kn) 03s Wh < fy cos25° = 22.9) es 25° = feoez kw \es3 n= 1800 = [700 ¥P>| Y pra 03% Ve nde = Dee I) Tate om]s\o-4? anol 60 a Gig tht Sp = O70? Hyt 12 = 8.709 C200) +3 = feaw MPa|. 23? : Se > 24) Hg +237 = 2.4) (300)+ 283 = [160 oA 8.53 Eg-ly-23): 12g, = Fe Ste mat og een tom) | 20g ae = GS 26° Sin 2 ‘( i Vi wy = lead Sharia Water 2a) \s4r) mace Greer rabid (meter Lston 1) Tele ess 2p shay Tepalos> — Cyteet - sheet) pune < typteel prolly mumber of 6. ([au> 40-85 Byli4-88): B= 0-25 (12 - av = 025 (n-ef*a e.goss|o$3 0+ 56( 1-8) = 50r56L1- 0.6255) -[54- Fo- 3h (-Azfe ae E (= 4200 (el ys [eal??? CV mie) 57-77 Ey (19-27)! ky Te estate a si: * Table -2 + acter, get the (Lewis Form factor ) from Table m2 33 (Number of teeth = aed &. (a) (fer St uni): fas heme) 4-343 [18-75 case )Pozag ye [i aa Comments the. ine ancl face tindt fo inches for ute in -the load aiskibonle, factor “piston: jobs A= 300 mm = ae = (RB) te” Fe < aot mm = ote 5 4-24 ty lod Ep UGH Wnce (AN camexeweed) teeth) eo}?ie 91/; enaMeN DesYEIL Major Exam # 4 (9prng, 2018) swe: amursoay: ape 127 2048 4. Ge32)* Gy = E3088 hoones F 2 Cisks wh), = 424 0.0175 4 o-0)25 q otngp 272 t 0125 (4.29) = [01573] 033 - (1y-32) + 3h tw): Com =[2-4).° "> Cr chadlle meal. prrvim wit Ss, 70-175) &404-")? Cun os \ - a Crna. = (0°23) Ceemmnereek enclosed gar wait) y. (14-95) @ fi}.+ Cf all other. ers Fill) ky = Ky > 1+ Cy (op. Gm na) = 444 [01573 01.)) 40-270) ] Aiyale® For the stron -eyele dahon, we nese the desiveel number of Lead ap N=12 Kd = (12104) (400 vpa)( fet) = lepe xrol rev) 53 Fig. yes Wekdex Fig Wag By = [+85p 9? Elen: Va = ky = 0-t58- 0.0759 Ly Ci-k) 5 8 SR 0-99 (Reap) = 0 658 ~ 00759 Ly (1-0-95) = [2-955|°53 With ne spect fic information qin to indhiak otheanise, assunt: ko = Ke = Wp = Be {4} .033 Teeth bending = Ey. iy-15): _o-= Wk, ky ke aa ws CST unils) 0-33 T = Reem ener 4 4 YG) Pa Mal Ey (y-4): Bere 236 (1-75). aeF eave ge Kes he) _ folly converted bending srensth ee o ling Are . 53-4 =| 5-66.36 (Raa wer) Toth Weaa- . geen arp Gl): = Ze (w boku ts de, b Zz) Coit eee e194) [coe e7 4102DC1) 69) C28) (p44 —— 4 J] =a MA 13 Cy sak vaed suey gear Sie the Pinteg: ee = Seve Ye) . Ge@s5)/Lyeotss)] 2 [1-720 26Camamen ) Sa CB - 44l vee(mie 91: ateenamen vesigrut_onajor Exam ® 2 (9pring, £919) ‘ve: unursoay: pm 12°; 2018 Problem #2: [8 Marks] (@) [3 Marks] By employing a pressure angle larger than standard, itis possible to use fewer pinion teeth, and hence obtain smaller gears without undercutting during machining. If the gears are spur gears, what is the smallest possible pressure angle g; that can be obtained without undercutting for a 9-tooth pinion to mesh with a rack? Solution: — Cees The smallest piion that ra operate wit a yack without interference is gen by: geben Ne A Be set (b) [5 Marks] Shaft in the figure rotates at 600 rev/min in the direction shown. Find the speed and direction of rotation of shaft d. Guvews ng> 660 pm fil: ng =? Sctution ; ze