1S 3589; 1991 Sas ATE 7) te att wera & fore fers sfesa sera ey ( 1683 4 2032 frat. wisfae area ) — fafaite ( ae gavten } Indian Standard SEAMLESS OR ELECTRICALLY WELDED STEEL PIPES FOR WATER, GAS AND SEWAGE ( 1683 TO 2032 mm OUTSIDE DIAMETER ) — SPECIFICATION cai ( Second Revision ) Fiest Reprint APRII. (992 UDC 621°643°2 [66914 = 462°3 |< 6281/3 © Bis 1991 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 Jue 1991 Price Group 3{ Steel Tubes, Pipes and Fittings Sectional Commitice, MTD 19 FOREWORD ‘This [ndian Standard ( Second Revision ) was adopted by the Buréau of Indian Standards, after the draft finalized by the Steel Tubes, Pipes and Fittings Sectional Committee had been approved by the Metallurgical Engineering Division Council ‘This standard was first published in 1966 and has been revised in 1981. While reviewing this Indian Standard in the light of the experience gained during these years, the committee has felt to revise the Same, taking note of the present practices being followed in the country and also overseas standards existing on the subject... In the revision of this indian Standsrd the following main. modifications have been made: a) Requirements for seamless tubes have been included; ) Nominal size has been deleted and only ouside diameter has been retained; 2) One more grade has been added and grade designation have been modified along with requirements for chemical composition and mechanical properties; 4) Product analysis requirements have been added; and 2) Requirements for condition of supply and attening test have been modified. In the formulation of this standard due weightage has been given to international coordination among the standard prevailing in different countries in addition to the practices in the country. This has been met by deriving assistance from tie following publications: 1S0 $59 :4977 Welded of seatmless steel tubes for water, sewage and gas. International : Organization for Standardization. BS 53451981 Steel_pipes, and specials for water, and sewage. British Standards Institution. BS 3601; 1974 Steel pipes and tubes for pressure purposes : carbon steel : with specified room temperature properties. British Standards Institution, APL Specification Specification for line pipe. American Petroleum Institute, SL — 1988 This standard contains clauses 3.3) 41, 6.1, 8.3, 9-14, 123 and 16.2 which call for agreement between the purchaser and the manufacturer. For the purpose of deciding whether & particulac requirement of this standard is complied with. the final value observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2 : 1960 ‘Rules for rounding off numnerical values ( revised)’. The number OF significant places retained in the rounded off value should be the same as that of the specified value in this standard.1S 3589: 1991 indian Standard SEAMLESS OR ELECTRICALLY WELDED STEEL PIPES FOR WATER, GAS AND SEWAGE ( 1683 TO 2032 mm OUTSIDE DIAMETER ) — SPECIFICATION ( Second Revision ) 1 SCOPE This standard applies to seamless or electric fusion welded, electric resistance welded and induction welded carbon steel pipes for water, gas.and sewage of outside dianieter from [68'S {o 2.052 mm and having joints with plain or bevelled ends for butt welding or sleeve welded Jo’ ‘swelled and plain end ). 1.1 This standard does not cover steel pipes with sci_ 3d joints and requirements for specials, such’as collars, tees and bends, etc. 2 REFERENCES 2.1 The following Indian Standards are necessary adjuncts to this standard: IS No. i Title 238 Methods of chemical analysis of steels (issued ia various pacts ) 1894: 1972 Methods for tensile testing of steci tubes (first revision ) 3328: 1985 Method for flattening test _on metallic tubes (first revision } 3803: 1974 Method for elongation conversions for steel (first revision ) ATIL: 1974 Method for sampling of ste! pipes. tubes and fittings (frst revision) 4736 +1986 Hot-dip zine costings on mild J steal tubes (first revision ) 95951980 Recommendations for metal are welding of carbon manganese steels 3 TERMINOLOGY For the purpose of this standard, the following definitions shall apply. B.A Effective Length The term “effective length’ denotes the actual ength that a pipe contributes when assembled. in | a2run of piping. 32 Exact Length The term ‘exget length’ denotes pipes cut to pecific length on which only a small tolerance is Mowed. ‘and carbon, 3.3 Random Length The term ‘random length’ denotes the normal manufacturing lengths falling within a range agreed to between the purchaser and the manufacturer. 3.4 Tube ( Pipe) A long hollow, open-ended object of circular or other cross section, The term ‘tube’ is synony- mous with the term pipe 4 DESIGNATION 4.1 The pipes shall be designated by the method of manufacture followed by the number corres- Ponding tothe ainimum specified tensile strength in MPa Example: [EW — Fe 410 indicates electric fusion (are] welded steel pipe having a. minimunt tensile strength of 410 MPa Flagit Pee 5 QUALITY OF STEEL S.1 Pipes shall be manufactured from steel prov duced by the open hearth or electric or one of the basic oxygen processes. Other processes may’ be used hy agreement between the purchaser and the manufacturer. 6 MANUFACTURE OF THE PRODUCT 6.1 Seamless It is manufactured by hot working steel or if by subsequently cold finishing to pro- the desired shape, dimensions and propertics 6.2 Electrically Welded Tube Pipe shall be made from steel plates or sttips by butt welding longitudinally or spirally. The weld shall be continuous. Prior to welding, edges of plates or steips may be prepared suitably where Fequized by the process of manufacture x x cc t x| | 15 3589 : 1991 62.1 Fer outside diameter of $13 mm or above maximum of 2 longitudinal weids is permissible in the case of EFW pipes. 6.2.2 Whenever agreed (0 between the facturer and the purchaser, a maximum of two circumferential welds is permissible for lubes Outside diameter 406'4 mm and above to make Fandom length provided all other requirerments 9! the specification are complied with. ‘This is walt for welded tube. 6.3 Any of the following processes shall he employed for manufactire of pipes. Seomless Method of Reference Manufacture Hot Finished 1S, Welded a) Electric Resistance Welded [EKW and Induction welded 8) Electric Fusion (Arc) EFW welded 1) Automatic submerged are welded i) * Autofnatic metal arc weld ed with covered electrodes iit) Automatic metal are weld: fed with bare electrode and Con. i) Manual metal afe, welding (This method shall be ner mnissible only by agreement between the purchaser and the manufacturer, provide all othet requirements of this specification are met ). Wher the manual arc welding is adopted. The method shall be in accord ance with IS 9595 : 1980. 7 CHEMICAL COMPOSITION 7A Ladle Analysis ‘The ladle analysis of stecl shall be as given it Table {The analysis of steel stall be, carried dat exther by the method specified in 18 228 snd {ts relevant parts or any other established instew- mental/ehemical method. Incase of dispute ihe procedure given in 1S 228 and ils, relevant warts, shall. be the referee method. However. Shere the method is not given is 1S 228 and its Televant parts, the referee method shall he agreed fo between the purchaser and the manufacturer ‘Tabie 1 Chemical Composition (Clause 7-1) “Steet Grade Chemical Composit © Mus Alas tus be 30 on 05s ass re 410 02s 1055 ours re 480 030 bos ost tn eae of concavailabitity of tale anaisvi, the. finished teify tne eneren) <= rodyee may be checked (0 ¥ Peetton. Irgo agreed 20 by the prouuecr 7.2 Product Analysis The product analysis shall be carried out on the finished products. The permissible variation in Heenrese of such product analysis from the limits specified shall be as given below: Permissible Deviation on Element Products Analysis, Percent Carbon 400 ‘Sulphur o-00s Phosphorous + 0005 8 ‘TENSILE STRENGTH sirip cut longitudi= ‘om selected. pipes. ies (see Table 2). 8.1 The tensile properties of nally (excluding the weld ) shall show the following prope: ‘Table 2 Mechanical Properties Tid Grate Tews Strength Percentage tonzntion a ‘Sas Se Min Tita Ain vem 0 ry reaio a0 8 e350 49 a ‘So ~- Original cross sectional aven ofthe specimen 9 LENGTH 9.1 Random Length Stect tubes shall be supplied in single random Teagths from 4 to-7 metres or double random Iengths of T to t& metres, For orders, over, 200 reneihs Sr any one size of tube, it shall be per mele to supply short random lengths trom 2 Teiimeires. provided the toial of such tongths tere mat exceed 7°5 percent of the foal Tengths 9.2 Where length is. specified as ‘exact’ of, ev iehgtne the permissible variation shall Be <2? wt foclength up to and including 6 m. For every {or ena cage it length above 6 m, the plus sidtances shall be increased, by 2 mm with maximum of 20 mm: 9.3 Supply in any length and the tolerances other Bae the above specified shall be mutually, agreed teat tween the manufacturer and the purchaser| 10 OUTSIDE DIAMETERS i 10.1 Ostside diameters of the finished pipes. shut be as given below: Outside Diameter Outside Diameter ' (Gam ) (mm) | 168°3, 3640 i937 9180 21971 9650 i 2465 10160 23 1.067°0 3as9 11180 3556 1 1680, 4064 12190 4sTO 13210 5080 14220 5590 15240 6100 16260 i 6600 in7o 710 1 829°0 1620 20320 5130 10.1.4 Pipes of outside diameter other than those covered in 10-1 shail be permissible as agreed! 10 between the manufactuter and the purchaser. 11 TOLERANCES 11.1 Outside Diameter Pipe Body — The tolerance on the pipe hexly stall be as shown below: Tolerance Outside Diameter Seamless | Weldedt i Pipe Pipe Fy Gp te 508 0°75 percent I Per | Over 508 et persgnt ok P'S percent 11.2 Walt Thickness The tolerance om spacitied wall thickness still Ve as follows: ERW Pipe 10 percent | EFW Pipe and 120 percent | Seamless Pipe = 12°5 percent LLB Straighiness ‘Finished pipe shall not deviate trom straightness bby more than 0°2 percent of the total length. 113.1 Checking shall be carried out using 8 tant stcing or wire [rom end (0 end, along the side ol the pipe to measure, the greatest deviation 12 WALL THICKNESS 12.1 The specified wail thickness of the pipes shall ood we between the manufacturer and the he ar purchaser but shall not Re less than the values iven in Table 3 ‘Vable 3 Minimum Specified Thickness of Pipes Minima Specitied ‘Minion Spreiied Thickness of Sickness of Pipes Pipes Outside Dia Lise to 4066 on SIvive 4066 10 5590 sam Aose $59°0 10 914°0 mm on ‘Above 9149 10 1210 m0 mm ‘hove [ 2190 fo 1 620°0 mm Bem $0 mm ‘above 1 620°0 10 2 032°0 mis eee 13 HYDRAULIC PRESSURE TEST tach tube shall be hydraulically tested al the sijufucturer's works, Before-the pipe is cowtcd, rapped or lined at the manufacturer's works test pressure shall be the from the following formula. e shall not 13.1 The hydraulic pressure calculated Except that the maximum test pressur exceed 5 MPa: 28st D where P= test pressure in MPa, Ss = stress in MPa which shall be (aken Ae a0 percent of the specilied enininiwn tensile strength, x (hick ness vv um. 1+ specit 1D += specified outside diameter in mm. applied and maintain 14.2 ‘Test pressure shail be Tor proof aud fal for. sufficiently long. time vaspection Nore —Noveally $ seconds are sifctent fOr the pruenoss of the fest 13.3 NDT test may be carried out_in place of Hharaulie pressure test. Method of NTD and the . ‘ecgptanee level shall be as agreed o between the manufacturer and the purehaser SUPPLY 14 CONDITION OF lat Any type of protective coating may be Applied as agreed (© between the manufacturer and the purchaser 14.2 Where tubes are required to be galvanized the zine coating on the tubes shall be in accordance with IS 4736 : 1986. 143 Unless otherwise agreed to between the purchaset and the supplier, the pipe shall be supplied without any protective coating. 3 ye~ IS 3589: 1991 15 JOINTS AND ENDS The type of joints and ends of pipes shall be specifed by the purchaser. ‘The types of joints and ends recognized under this standard are: 2) Plain ends or bevelled ends for butt welling (see Fig. IA” and 1B) unless otherwise agreed, bevelled ends shall be bevelled to an angle of 30° +5! measured from a lin Grawn perpendicular to the axis of the pipe. The root Face shall be (60'S mm. b) Joints with sleeve joint or swelled anc lain ends for welding ( see Fig. 2), NOTE ~The roa} face of the bevel may be prepwred by hand fting, ifrequired Depth of Sleeve, X ( for Welded Tubes ) Tolerance Dimension Outside, Diameter of Pipe mm om vm 50 168°3 up to 4064 Lb 0 4570 upto 12190 #6 5 1321 upto20320 4.6 Clearance Y. 168°3 up to 1 219°0 4 between the plain ends, Max 1321°0 up to 20320 6 15.1 Pipes with sleeve welded joints shall be supplied with the plain aad parallel end and sleeve end tapered (0 approximately 3mm per 100 mm. The ends shall be sized and gauged so sto ensure that the plain cod will freely enter ie sleeve and thereafier be capable of being Joreed home. 15.2 All sleeves shall be made so that the plaia end shall enter the specified minimum depth given tn 14(b). The manufacturer shall make available for inspection at the works metal gauges of suitabie dimensions to enable the purchaser or his representative to ascertain that the sleeve and plain end comply with the requirements of the specification. (6 MECHANICAL TEST 16.1 Tensile Test Tensile test shall be carried out as in IS 1894 1972.” The tensile strength and percentage clongation of pipes shall not be less than the values. specified "in Table 2. The percentage clongation shail be determined on a gauge length of 565/50. If other gauge lengths are used, ‘conversion shall be made as in IS 3803 : 1974. NOTE— For welded tubes the strip tensile test specimen shall net contain the weld z ee toy il Msi0€ | Si Ours0e 1B Bevelled Ends for Butt Welded Joints Fic. 1 - outsoe-! A negoe -\ NG. Fi, 2. Suguva Jomt ox Swetury anv Pham Eno ror Weep16.2 Flattening Test 16.2.1 For ERW Pipes A ting less than 40 mm in length take from the end of each selected tube shall be fattened between parallel plates as Follows: The test shall be made keeping the weld at 90° to the direction of the force. No opening shall occur by fracture in the weld until the distance between the plates is Tess than 75 percent of the original outside diameter of the pipe and no cracks or breaks on the metal elsewhere than in the weld shall occur until the distance between the plates is less than 60 percent of the original outside diaraeter. 16.2.2 For Seamless Pipes This test shall be carried out in accordance with IS 2328 : 1985. A ring, not less than 40 mm long, “t from one end of each selected pipe shall when Id be fattened between two parallel flat surfaces ‘without showing either crack or law, until when ) pressure is released, the interior surfaces of the test piece remain at the middle of a distance apart not greater than 10 4, in the case of Fe 450 and § 1 in the case of Fe 330 and Fe 410. NOTES 1 If any flaw appears during Mattening test, it may ‘be removed by grinding or fling. fm suciy cases if he remaining wall thickness is not less than the minimunt Permitted. thickness as, pet” clause 102 the sample Shall be accepted. 2 Superficial cuptures resulting (fom, surfaces. imper- fections shall nat be a cause of rection. 16.3 Guided Bend Test ( For EFW Pipes) Strips 40 mm wide, cut ciccumferentially from pipes or from coupon plates attached to and welded with the pipes, with the weld near the middie of the sample shall, without fracture, be doubled over a round bar the diameter of which IS 3589: 1991 shaft be calculated as given below. The weld reinforcement shall be removed from the faces 16.3.1 One face bend and one root bend speci men, both conforming to Fig. 3 shail be bent approximately 130" in a jig substantially in accordance with Fig. 4 for any combination of diameter, wall thickness and grade. The maximum value for jig dimensions A may be calculated by the formula given below. The manufacturer shail lise a jig based on this dimension or a smaller dimension at his option. where 15 = peaking factor, specified OD in mm, specified wail thickness in mm, and ° Ih strain in ram 9'132 5 for Grade 320 = 0'127 5 for Grade t0. 16.3.2 ‘The specimens shall not fracture com pleiely. Cracks 635 mm or less in length at the edge of the specimen or 3°18 mm or less in, length in the centee of the specinien shall be disregarded. Any erack greater than 318 mm in. length and regardless of depth located within the weld metal is'a cause for rejection. Any pop-oul greater Aisa V18 mm in length (635 mm at the edge ) and (23 peteent of less of the specified wail Hluckness in depth and located in the pai ictal, the heat alfected zone, or the fusion lin shall ‘not be the cause for rejection. If the Fracture or crack in the specimen is caused by a dlefect or flaw, that specimen may be discarded sind a new specimen substituted from the same pipe. SPECINEN EDGES MAY GE OAYGEN CUT } [exoma ALSO BE MACHINED 38 | | 180 ALG L WALL THICKNESS(1) Weld eeinforcement shall be 1 removed from both faces All dimensions in mottimerres Fic, 3 Guiep-Beno Test Sreciwen 5 FoR ELECTRIC FuStiON WetDe0 Pires1S 3589: 1991 jes eeoueeo ~ TAPPED MOLE 1D SuIT TESTING MACHINE HAROENEO ROLLER bast BE SUBSTITUTED FOR 1G SMOULOERS and specitied For a pipe manufactured under (wade mame i it 3 | lt Fy sun jb so80-4 70 {1 ver ral | i | eee a i 2b Ca or Pea gaaeaT ee é beset b met Re Sh be dD oom, ad Re Allens in iets i Fic. 4 Ini von Gusto Bexty Test 1833 On examination of the bent snecinen, 18 MARKING opening out of a slight defect due (o incomplete eee toot penetmatfon or fack af root fusion need not {8:1 Each pipe shall be legibly marked with the be considered a cause for rejection. provided the Following detail: defect has tound metal at the back and on citler 4) Manufacturer's name ov trade-mack side of it. In border line cases, further texts} Outside Wramctes Cae 9) hall he made-on specimens from the sunt weld veil thicknew (nye Ete Iran | Adjacent Uo the original test specimet- 6} Pine designation (see i Example i 17 WORKMANSHIP 17.1 AUl pipes shall be cleaniy finished and when tisually itispected, shall be free from defects such as cracks, surface flaws, laminations. elc. ‘The ends shail be cleanly cut’ and reasonably square with the axis of the pipe 11.2 The repair of defects shall be permssible 1 the weld seam of EFW pines. However. te repair of welded seam of ERW pipes may he carried out by agreement between the minitite= turer and the purchaser. ABC, having 508 mri outside diameter. 6 ‘mum specified wall thickness conforming to ERW 330 grade shulll he legibly marked as follows: DABC 18.2 The pipes may iso be marked with the Standard Mark. Details are available from the Bureau of {ndian Standards. 19 SAMPLING OF PIPES 19.1 Unless otherwise agreed between the nanan tneturer and the purchaser, the sampling. af pipes shall bens in TS 4711 : 1974, 5080 — 6 — ERW 330Pee eee ee Standard Mark “The use of the Standard Mark is governed by the provisions of the Bureau of Inclian Standards Act, 1986 and the Rules and Regulations made thereunder. The Standard Mark on products covered by an Indian Standard conveys the assurance that they have been produced fo comply with the requirements of that standard under a well defined system of inspection, testing and quality control which is devised and supervised by BIS and operated by the producer. Standard marked products arc also continuously checked by BIS for conformity fo that standard as a further safeguard. Details of conditions under which a licence for the use of the Standard Mark may be granted to manufacturers or producers may be obtained from the Bureau of Indian Standards.Bureau of Indian Standards BIS is a statutory institution established under the Bureau of indian Standards Act, 1986 to Promote harmonious development of the activities of standardization, marking and quality Certification of goods and attending to connceted matters in the country. Copyrigit 5S has the copyright of all its publications. No part of these publications may be reproduced any form without the prior permission in writing of BIS. This docs not preclude the free use, in the course of implementing the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to copyright b¢ addressed to the Director (Publications ), BIS. Rerision of Indian Standards Indian Standards are reviewed periodically and evised, when necessary and amendments, if any, are issued from time to time. Users of Indian Standards should ascertain that they are’ in possession of the latest amendments or edition. Comments on this Indian Standard may be Sent to BIS giving the following referenee: Doc : No. MTD 19 (3567) Amendments Issued Since Publicstion Amend No. Date of Issue Text Affected BUREAU OF INDIAN STANDARDS Headquarters : Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002 Telephones : 331 O1 31, 331 13 75 Telegrams : Manaksanstha (Common to all Offices ) Regional Offices Telephone Central : Manak Bhavan, 9 Bahadur Shab Zafar Marg 311 01 31 NEW DELHI 110002 {331 13:75 Eastern : 1/14 C. I. T. Scheme VII M,.¥. I. P. Road, Maniktola 37 86 62 CALCUTTA 700054 Northern : SCO 445.446, Sector 35-C, CHANDIGARH 160036 5338 43 Southern : C. 1. T. Campus, IV Cross Road, MADRAS 600113, 235 02 16 Western : Manakalaya, £9 MIDC, Marol, Andheri ( East ) 6 32 92 95 BOMBAY 460093, Branches: AHMADABAD, BANGALORE, BHOPAL. BHUBANESHWAR, COIMBATORE, PARIDABAD, GHAZIABAD, GUWAHATI, HYDERABAD, JAIPUR, KANPUR, PATNA, SRINAGAR, THIRUYANANTHAPURAM. Printed at Dee Key Pater New Delhi nds,