Professional Documents
Culture Documents
Part List
CPB 20 - 25 - 30 - 40
OWNERSHIP DATA Part List
Capacity: ................................................................................
Local CP Representatives
Name: ..........................................................................................................................................................................................................
Address: ........................................................................................................................................................................................................
Telephone: .............................................................................. Contact persons: Service: ..............................................................
Telex: ..................................................................................... Parts ..................................................................
SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit.
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires
additional safety precautions typical to the application which are not included herein.
In addition to normal safety rules which should be observed with stationery air compressors and equipment, the following safety directions and precautions are of special
importance.
When operating this unit, the operator must employ safe working practices and 5. Air-cooled units shall be installed in such a way that an adequate flow of
observe all related local work safety requirements and ordinances. cooling air is available and that the exhausted air does not recirculate to
the inlet.
The owner is responsible for maintaining the unit in a safe operating condition.
Parts and accessories shall be replaced if unsuitable for safe operation. 6. Arrange the air intake so that loose clothing of people cannot be sucked
in.
Installation, operation, maintenance and repair shall only be performed by
authorized, trained, competent personnel. 7. Ensure that the discharge pipe from the compressor to the after cooler or
air net is free to expand under heat and that it is not in contact with or
Normal ratings (pressures, temperatures, time settings etc.) shall be durably close to flammable material.
marked.
8. No external force may be exerted on the air outlet valve; the connected
Any modifications on the compressor shall only be performed in agreement with pipe must be free of strain.
CP and under supervision of authorized, competent personnel.
9. If remote control is installed, the unit shall bear an obvious sign reading:
If any statement in this book, especially with regard to safety, does not comply
with local legislation, the stricter of the two shall apply. DANGER: This machine is remotely controlled and may start
without warning.
These precautions are general and cover several machine types and equipment;
hence some statements may not apply to the unit(s) described in this book. As a further safeguard, persons switching or remotely controlled units
shall take adequate precautions to ensure that there is no one checking or
Installation working on the machine. To this end, a suitable notice shall be affixed to
Apart from general engineering practice in conformity with the local safety the start equipment.
regulations, the following directives are specially stressed: 10. On units with automatic start-stop system, a sign stating “This machine
1. A compressor shall be lifted only with adequate equipment in conformity may start without warning” shall be attached near the instrument panel.
with local safety rules. 11. In multiple compressor systems manual valves shall be installed to isolate
Loose or pivoting parts shall be securely fastened before lifting. It is each compressor. Non-return valves (check valves) shall not be relied
strictly forbidden do dwell or stay in the risk zone under a lifted load. upon for isolating pressure systems.
Lifting acceleration and retardation shall be kept within safe limits. 12. Never remove or tamper with the safety devices, guards or insulations
Wear a safety helmet when working in the area of overhead or lifting fitted on the unit. Every pressure vessel or auxiliary installed outside the
equipment. unit to contain air above atmospheric.
2. Any blanking flanges, plugs, caps and desiccant bags shall be removed
before connecting up the pipes. Distribution pipes and connections shall
be of correct size and suitable for the working pressure.
3. Place the unit where the ambient air is as cool and clean as possible. If
necessary, install a suction duct. Never obstruct the air inlet. Care shall
be taken to minimize the entry of moisture with the inlet air.
4. The aspirated air shall be free from flammable fumes or vapours, e.g.
paint solvents, that can lead to internal fire or explosion.
2
Part List
Part List
CPB 20 - 25 - 30 - 40
3
Part List
4
Part List
5
Part List
4 1
6
Part List
Ref. Part number Qty. Description Ref. Part number Qty. Description
1 9095 3280 05 1 Filter panel 4 9095 3252 00 1 Control Panel CPB 20
2 Cable 9095 3253 00 1 Control Panel CPB 25
3 2202 5600 23 1 ES 3000 Controller 9095 3254 00 1 Control Panel CPB 30
9095 3255 00 1 Control Panel CPB 40
7
Part List
Drive arrangement
6
1
5
4
8
Part List
Drive arrangement
Ref. Part number Qty. Description Ref. Part number Qty. Description
1 2205 1183 00 1 Pulley drive, 20-8 3 2205 1103 00 1 Pulley driven 20-8, 20-10, 20-13
2205 1184 00 1 Pulley drive, 20-10 2205 1102 00 1 Pulley driven 25-8, 25-10, 25-13,
30-8, 30-10, 30-13
2205 1129 00 1 Pulley drive, 20-13
2205 1101 00 1 Pulley driven 40-8, 40-10, 40-13
2205 1130 00 1 Pulley drive, 25-8
4 2205 1014 00 2 Buffer
2205 1131 00 1 Pulley drive, 25-10
5 2205 1128 00 2 Motor Spacer
2205 1132 00 1 Pulley drive, 25-13
6 2205 1178 00 1 Motor CPB 20
2205 1104 00 1 Pulley drive, 30-8
2205 1160 00 1 Motor CPB 25
2205 1105 00 1 Pulley drive, 30-10
2205 1161 00 1 Motor CPB 30
2205 1131 00 1 Pulley drive, 30-13
2205 1162 00 1 Motor CPB 40
2205 1133 00 1 Pulley drive, 40-8
7 0852 0010 10 1 Air Outlet Valve
2205 1134 00 1 Pulley drive, 40-10
2205 1135 00 1 Pulley drive, 40-13
2 9096 9058 08 3 V-Belt, 30-10
9096 9058 06 2 V-Belt, 20-10
9096 9058 63 2 V-Belt, 20-13
9096 9058 07 3 V-Belt, 25-8, 25-10, 30-13
9096 9058 04 3 V-Belt, 25-13
9096 9058 10 3 V-Belt, 30-8,40-10, 20-8(2 nos)
9096 9058 12 3 V-Belt, 40-8
9
Part List
8
9
7
10
11 6
12 5
13
14 4
3
15
16 2
17 1
18
10
Part List
Ref. Part number Qty. Description Ref. Part number Qty. Description
1 2200 7028 04 1 Temperature Sensor 12 2205 1179 00 1 Oil cooler, CPB 20
2205 1166 00 1 Thermowell 2205 1107 00 1 Oil cooler, CPB 25
2200 7028 03 1 Pressure sensor 2205 1107 00 1 Oil cooler, CPB 30
2 599645 1 NRV for Scavenging line 2205 1108 00 1 Oil cooler, CPB 40
2205 1169 00 1 Scavening line Nipple 13 2205 4626 00 1 Oil filter bolck
3 1616 5789 82 1 Element 14 1613 6105 0005 1 Oil filter element
4 2205 1119 00 1 Element mounting bracket 15 9095 3331 80 1 Pipe receiver to oil filter block
5 2205 4065 07 1 Separator Element 16 9096 8088 00 1 Hose oil filter to element
6 2202 2600 80 1 Unloader Valve Complete 9096 9093 00 1 Hose after cooler to outlet
7 2205 1164 01 1 Air filter Element 9095 3341 00 1 Hose element to receiver
8 2205 1164 00 1 Air filter Complete 9095 0377 80 1 Kit flexible hoses
9 9095 3333 80 1 Pipe MPV after cooler 17 9095 3336 00 1 Check valve bolck
10 2205 4692 00 1 Minimum Pressure Valve 18 9095 3334 81 1 Motor duct, CPB 20, 25 & 30
11 9095 3332 80 1 Pipe separator block to MPV 9095 3334 80 1 Motor duct, CPB 40
2205 1165 80 1 Fan CPB 20/25/30
2205 1186 80 1 Fan CPB 40
11
Part List
10 7
4
3
2
11
12
Part List
Ref. Part number Qty. Description Ref. Part number Qty. Description
1 2205 1168 00 1 Oil drain pipe 0832 1000 78 1 Safety valve 10 bar
2200 7601 10 1 Drain cock 0832 1000 79 1 Safety valve 13 bar
2205 4202 03 1 PVC pipe 8 2200 7028 03 1 Pressure sensor
2205 4312 05 1 Hose clip 9 2205 4065 07 1 Oil separator element
2 2200 7599 10 1 Oil slight glass 9096 8015 00 1 Oil separator pipe
3 2205 1047 00 1 Oil filling plug 2205 4314 20 1 O-ring
2205 4314 18 1 O- ring for oil filling plug 2205 1169 00 1 Nipple for scavenging line
4 9095 3331 80 1 Pipe receiver to oil filter block 10 2200 6001 03 1 Differential pressure gauge
5 9095 3271 80 1 Receiver tank 11 9095 3322 10 1 Door Lock
6 9095 3341 00 1 Hose element to receiver 9096 9106 00 1 Separator Block
7 0832 1000 77 1 Safety valve 8 bar 9096 8014 00 1 Nipple for Separator Block
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Part List
Canopy kit
Canopy kit
Ref. Part number Qty. Description Ref. Part number Qty. Description
1 9095 0371 47 1 Kit canopy CPB
14
Suction Unloader Assembly
1010
Sveanagar, Dapodi, Mumbai -Pune Road, Pune 411 012 Fax: 39852093
[A Division of Atlas Copco (India) Ltd.]
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