Professional Documents
Culture Documents
© ABB
24 May 2016 | Slide 1
Wind Generation Best Practices
Agenda and Speakers
© ABB
24 May 2016 | Slide 2
Part 1: Power Grid Integration Raleigh, NC
© ABB
24 May 2016 | Slide 3
Collector Substation Challenges and Pitfalls
© ABB
24 May 2016 | Slide 4
Interconnection / collector substation
Project execution pitfalls
Goal:
Highlight pitfalls of renewable projects that developers and EPC’s commonly stumble
into, which can be avoided with some up front awareness & planning, and avoid
catastrophic schedule issues that could potentially endanger your PPA back feed dates.
© ABB
24 May 2016 | Slide 5
Interconnection / collector substation
Project execution pitfalls
© ABB
24 May 2016 | Slide 6
Interconnection / collector substation
Project execution pitfalls
© ABB
24 May 2016 | Slide 7
Interconnection / collector substation
Project execution pitfalls
© ABB
24 May 2016 | Slide 8
Interconnection / collector substation
Project execution pitfalls
Local permitting
Depending on the locality and their relationship to the
project this can be an easy process or become bureaucratic
nightmare.
Consider that the level of review and lead-time involved will
vary greatly from location to location and consider a
contingency for this potential delay.
Substation engineering deliverables will be required to meet
the localities requirements. We need the
diagram for the
flux capacitor –
Rev 56
© ABB
24 May 2016 | Slide 9
Part 1: Power Grid Integration Raleigh, NC
© ABB
24 May 2016 | Slide 10
Challenges facing project developers
© ABB Group
May 24, 2016 | Slide 11
Example Interconnection Requirements
HVRT & LVRT
Courtesy: National Renewable Energy Laboratories (NREL) and Puerto Rico Electric Power Authority (PREPA)
© ABB Group
May 24, 2016 | Slide 12
Example Interconnection Requirements
Voltage Regulation System (VRS)
© ABB Group
May 24, 2016 | Slide 13
Example Interconnection Requirements
Reactive Power Capability
© ABB Group
May 24, 2016 | Slide 14
Dynamic reactive power control
What is a STATCOM?
© ABB Group
May 24, 2016 | Slide 15
STATCOM – Major Components
IGrid
AC Step-Up Transformer
From 480 V to MV XT
Power Converters ~
IGBT power electronic ‘switches’
Controls and Aux Power
=
DC Capacitor
© ABB Group
May 24, 2016 | Slide 16
Principle of Operation
V1/δ1 P V2 /δ2
Power flow
STATCOM
STATCOM SC
SVC TCSC
© ABB Group
May 24, 2016 | Slide 17
STATCOM V-I CHARACTERISTICS
V (PU)
1.4
1.2 Vref
System (Grid) Voltage
0.8
Slope
0.6
0.4
0.2
0
-1.5 -1 -0.5 0 0.5 1 1.5
Statcom Current (PU)
INDUCTIVE CAPACITIVE
© ABB Group
May 24, 2016 | Slide 18
STATCOM V-I CHARACTERISTICS
V (PU)
1.4
Weaker grid
1.2
Stronger grid
System (Grid) Voltage
0.8
0.6
0.4
0.2
0
-1.5 -1 -0.5 0 0.5 1 1.5
Statcom Current (PU)
INDUCTIVE CAPACITIVE
© ABB Group
May 24, 2016 | Slide 19
STATCOM V-I CHARACTERISTICS
V (PU)
1.4
V4
1.2
C A V3
System (Grid) Voltage
1 B
V1
0.8 V2
0.6
0.4
0.2
0
-1.5 -1 -0.5 0 0.5 1 1.5
Statcom Current (PU)
INDUCTIVE CAPACITIVE
© ABB Group
May 24, 2016 | Slide 20
STATCOM V-I CHARACTERISTICS
© ABB Group
May 24, 2016 | Slide 21
Applications of STATCOMs
Voltage control and reactive power management
Enables grid code Utility grid compensation for Industrial grid support and
compliance in wind and fluctuating loads, particularly power quality enhancement
solar plants in remote locations
© ABB Group
May 24, 2016 | Slide 22
ABB’s STATCOM Solution Applied
Naguabo, Puerto Rico
System comprised of
13 x 1.8 MW wind turbines
connected to a 34.5 kV collector grid
for a total capacity of 23.4 MW
© ABB Group
May 24, 2016 | Slide 23
ABB’s STATCOM Solution Applied
PREPA Performance Requirements
1 x 5 MVAR Switched
Capacitor Bank
1 x 4 MVAR Reactor
© ABB Group
May 24, 2016 | Slide 25
ABB’s STATCOM Solution
Benefits both plant and network performance
STATCOM
© ABB Group
May 24, 2016 | Slide 26
Part 1: Power Grid Integration Raleigh, NC
© ABB
24 May 2016 | Slide 27
EssPro™ Energy Storage Capabilities
Residential
loads
Solar power
Wind power
Power Station
© ABB
24 May 2016 | Slide 28
ABB Energy Storage Experience
Saft / Cowessess Nation / SRC
Customer needs
© ABB Group 400 kW / 744 kWh BESS
Wind Integration.
May 24, 2016 | Slide 29 Customer wanted BESS to smooth out wind
turbine output.
Demand Response
Saft’s IM 20E Container Demonstrate Anti-Islanding functionality
(1) X 200 kW / 372 kWHr Project Details
Li-ion batteries
Installed in 2012
(Inside)
ABB Scope
400 kW PCS including (2) x 200 kW Indoor
units
© ABB
24 May 2016 | Slide 29
ABB Energy Storage Experience
Saft / Cowessess Nation / SRC BESS
ABB Vantage
Controller
ABB ABB
EssPro PCS EssPro PCS
Customer Communication
& SCADA / PCC INFORMATION
© ABB
24 May 2016 | Slide 30
ABB Energy Storage Experience
Saft / Cowessess Nation / SRC
© ABB Group
May 24, 2016 | Slide 31
Courtesy of SRC
© ABB
24 May 2016 | Slide 31
Case study results: Canadian wind facility
Energy storage & power conversion system
© ABB
24 May 2016 | Slide 32
ABB Energy Storage Experience
SCE, LG Chem 8 MW / 9 MVA PCS
Customer needs
DOE Smart Grid Program
ARRA funds
ABB Scope
(2) x 4 MW / 4.5 MVA PCS100 for BESS
EssPro Vantage Controller
DC Bus and Protection Circuit Breakers
Mini-PCS System (100kW Indoor) w/ Site
Energy Control
System Models, RTDS and Simulations
Commissioning, Training and Installation
Supervision
Li-Ion Batteries
8 MW / 32 MWHr Tehachapi Storage Project Installed in 2013
© ABB
24 May 2016 | Slide 33
ABB Energy Storage Experience
SCE, LG Chem 8 MW / 9 MVA PCS
© ABB Group
May 24, 2016 | Slide 34
© ABB
24 May 2016 | Slide 34
ABB Energy Storage Experience
SCE, LG Chem 8 MW / 9 MVA PCS
© ABB
24 May 2016 | Slide 35
ABB Energy Storage Experience
SCE, LG Chem 8 MW / 9 MVA PCS
© ABB Group
May 24, 2016 | Slide 36
© ABB
24 May 2016 | Slide 36
ABB Energy Storage Experience
SCE / LG Chem BESS
PCC 66kV
CT
Customer Communication
& SCADA / Data Historian
12 kV
ABB Vantage
Controller
© ABB
24 May 2016 | Slide 37
ABB Energy Storage Experience
SCE, LG Chem 8 MW / 9 MVA PCS
Data Management
Metering
© ABB
24 May 2016 | Slide 38
ABB Energy Storage Experience
BESS Integrator / PJM (20 MW PCS)
Customer needs
PJM Regulation Market
Project Details
Li-ion batteries
Installed in 2014
Noise suppression
© ABB
24 May 2016 | Slide 39
ABB Energy Storage Experience
BESS Integrator / PJM (20 MW PCS)
© ABB
24 May 2016 | Slide 40
Questions?
© ABB
24 May 2016 | Slide 41
Break
© ABB
24 May 2016 | Slide 42
AWEA 2016
Turbine Retrofit/Upgrades
© ABB
24 May 2016 | Slide 43
AWEA 2016
Agenda – ABB Wind Turbine Retrofit/Upgrades
© ABB
24 May 2016 | Slide 44
ABB in the Wind Power Industry
Full Electrical-only Supplier
Asset management
Substation automation
Collection grid and power quality
products HVAC* cables optimization solutions
Power systems
Offshore HVDC* consulting Offshore AC
converter station substation
© ABB
24 May 2016 | Slide 45
ABB Wind Retrofit
Enable your fixed speed turbine to work at
variable speed, increasing efficiency and
lifetime
© ABB
24 May 2016 | Slide 46
ABB Wind Retrofit
Offering Description
© ABB
24 May 2016 | Slide 47
ABB Wind Retrofit
Constant vs Variable Speed
SOURCE: http://www.iqwind.com/index.php?categoryId=43263
© ABB
24 May 2016 | Slide 48
ABB Wind Retrofit
Increase efficiency and turbine lifetime
© ABB
24 May 2016 | Slide 49
ABB Wind Retrofit
Full Power Converter System
Frequency Converter
medium voltage
switchgear
gearbox
line coupling
brake transformer
rotor bearing
© ABB
24 May 2016 | Slide 50
ABB Wind Retrofit
Full power converter concept (FPC) – Overview
© ABB
24 May 2016 | Slide 51
ABB Wind Retrofit
Reference – Before Retrofit
© ABB
24 May 2016 | Slide 52
ABB Wind Retrofit
Reference – After Retrofit
© ABB
24 May 2016 | Slide 53
Reference
© ABB
24 May 2016 | Slide 54
Reference
© ABB
24 May 2016 | Slide 55
Reference
Mechanical Retrofit
© ABB
24 May 2016 | Slide 56
ABB Wind Retrofit
Conclusions
© ABB
24 May 2016 | Slide 57
ABB Wind Drive Upgrade
Optimize your ACS800-67
performance
© ABB
24 May 2016 | Slide 58
ABB Wind Drive Upgrade
Service offering
© ABB
24 May 2016 | Slide 59
ABB Wind Drive Upgrade
Service offering
© ABB
24 May 2016 | Slide 60
ABB Wind HW Upgrade
Contactor kit
© ABB
24 May 2016 | Slide 61
ABB Wind HW Upgrade
Brake chopper kit
Benefits
Improved performance: better
ride-through capabilities
Increased operational
reliability: Reduces the quantity
of overvoltage converter shut off
© ABB
24 May 2016 | Slide 62
ABB Wind HW Upgrade
NDCU 33-CX
Benefits
Increased operational reliability with the latest control board and
the new software.
© ABB
24 May 2016 | Slide 63
ABB Wind HW Upgrade
NETA 21
Benefits
Real-time Condition Monitoring:
Prevent failures and their
consequences.
Improved performance: Easier and
faster communication.
Increased customizing:
Create custom events and reports
© ABB
24 May 2016 | Slide 64
ABB Wind HW Upgrade
Carbon dust exhaust pipe
© ABB
24 May 2016 | Slide 65
Generator Replace and recycle
ABB Wind Care – Generators :
Replace & Recycle Concept
© ABB
24 May 2016 | Slide 66
ABB Wind Care
Wind power generator: Replace and recycle concept
© ABB
24 May 2016 | Slide 67
Marzio Zambetti - USA
Wind service
Electrification Products & Service
EP – Service
Main Pillar
© ABB
May 24, 2016 Slide 69
Circuit Breakers & Switches - Service
Maintenance: Why Maintenance? Why Service?
Direct Cost
© ABB
May 24, 2016 Slide 70
Circuit Breakers & Switches – Service
Life Cycle Management
Normal production,
sales Active
and Classic Limited Obsolete
development phase
Normal
Product Limited Reduced
production,
maintenance production and availability of
Sales and
phase guaranteed components and
Development
availability of supports
phase
spares
Standard Go to
MaRket
© ABB
May 24, 2016 Slide 71
Circuit Breakers & Switches – Service
Life Cycle Management
Normal production,
sales Active
and Classic Limited Obsolete
development phase
New Emax
Emax
Emax 2
EH 370 – EH 1200
EHDB 520-960
MEGAMAX
ISOMAX up 800 A
PR122/P
© ABB
May 24, 2016 Slide 72
Electrification Products – Service
Maintenance
Preventive Maintenence
© ABB
May 24, 2016 Slide 73
Eletrification Products– Service
Maintenance - Check List Emax / Contactor
Manual 1SDH000460R0002
© ABB
May 24, 2016 Slide 74
Eletrification Products– Service
Maintenance: Check List MCCBs < 630A- ISOMAX S7
Manual
© ABB
May 24, 2016 Slide 75
Circuit Breakers & Switches – Service
Trainings
Online trainings
Products and Features
Where to find material/documents
Ordinary maintenance
Getting into Service
General Inspections
Preventive Maintenance
Extraordinary maintenance
Replacement of critical components (mechanism, poles,..)
ABB Technicians Only
© ABB
May 24, 2016 Slide 76
Breakers and Contactors
Breakers Contactors
© ABB
May 24, 2016 Slide 77
Kits and testing equipment
© ABB
May 24, 2016 Slide 78
Circuit Breakers & Switches – Service
Retrofitting
Original Busbars
Existing Retrofill
Busbar Kit
© ABB
May 24, 2016 Slide 80
EP Service
Extended Warranty
© ABB
May 24, 2016 Slide 81
Electrification Products– Service
US Service Team
Dean Sandefur
EPPC US Service
Manager
Mobile: 901-343-7674
Maurizio Signori
Field Service
Engineer
Electrification Products– Service
US Business Development Managers
Service Center