PARTS GUIDE MANUAL

April
JUNE2005
2004

magicolor 5430 DL
magicolor 54xx DL series
 INFORMATION FOR PARTS GUIDE MANUAL パーツガイドマニュアルのご案内
To find correct Parts No., refer to the �HOW TO MAKE THE BEST U
SE  サービス部品をご発注の際には、下記に示す �パーツガイドマニュアルの
OF THIS MANUAL� in the following page. 活用にあたって�をご参照の上、正しい部品番号にてお願い致します。

HOW TO MAKE THE BEST USE OF THIS MANUAL パーツガイドマニュアルの活用にあたって

1 When you order, please check the proper figures beforehand that
 are on  1 部品発注の際には、掲載されている部品番号の桁数を確認し、掲載されて
Our Parts Guide Manual, and order with the appropriate figures. いる桁数で発注願います。

sed in this  2 この製品に使用されているネジ、ナット、ワッシャー、止め輪、ピンなどは、
2 For screws, Nuts, Washers, retaining rings and Pins which are u
model, one letter is shown on the Standard parts column of Part
s list and  リストの右側のStandard parts欄に a,b,c,……で表示し、イラストにも a,b,c,
exploded diagrams. ……表示してあります。

 composed  3 製品の安全性を維持する為に、製品に使用される特定の部品を「重要保
3 In order to maintain safety of the product, some specific parts
of this product are set up as "essential safety parts". 安部品」として設定しています。

ndicated as  4 重要保安部品の部品番号は、"SP00‑****"と記載されていますので、部
4 The assigned parts number for the "essential safety parts" is i
"SP00‑****". 品交換時は、サービスハンドブック記載の分解・組み立ての注意事項に従
When replacing these parts, follow precautions for disassemblin
g and  って作業をして下さい。
installing which are listed in the Service Hand Book. また、指定以外の部品は一切使用しないで下さい。
Do not use any parts that are not set up as

5     means that there are exclusive parts for each destination. 5 本文に　　が表示されている部品は、仕向け地毎に専用部品がある事を意
Please check the appropriate destination when you order. 味しています。
オーダーされる時は、仕向け地を確認して下さい。

6 Revision Mark 6 改訂記号について
Marked as ▲ on the illustration shows that the revision has bee
n made. イラスト上に▲印が表示されている部分は、改訂された事を表します。

7 All rights reserved. (any reprints or quotations are prohibited
.) 7 版権所有　（無断転載及び無断引用の禁止）
Use of this parts guide manual should be strictly supervised to
 avoid  本パーツガイドマニュアルについては、機密保持等その扱いには十分注意
disclosure of confidential information. して下さい。万一取り扱いを誤った場合には、法律で処罰されることがあり
ます。

JUNE 2004
 SYSTEM OUTLINE

1 3

2
GENERAL CONTENTS
No. Description Model

1 MAIN MACHINE magicolor 5430 DL

2 SPCU Lower Feeder Unit

3 DUPLEX Duplex Option

 DIAGRAMS OF MAIN PARTS SECTION

6 10 REAR SIDE
3

9
2

7
8

11
 magicolor 5430 DL CONTENTS
No. DESCRIPTION PAGE No.

1 EXTERNAL PARTS P1
2 MAIN FRAME SECTION P2
3 I/C RAIL SECTION P3
4 I/C CONTACT SECTION P4
5 P/H FRAME SECTION P5 P6
6 DRIVE SECTION P7 P8 P9
7 TRANSFER BELT UNIT P10
8 VERTICAL TRANSPORT UNIT P11 P12
9 FUSING UNIT P13
10 ELECTRICAL COMPONENTS P14
11 250 SHEET TRAY UNIT P15 P16
12 WIRING P17 P18 P19 P20
13 WIRING ACCESSORIES AND JIGS P21
14 ACCESSORY PARTS P22
EXTERNAL PARTS P1
2 3

1 a

5
PWB-OP
4

a
a

20
a 19
a
15 e
c
11
7
16

10
b
b

18 12
d 14
b
8
18 13
18
9
17

magicolor 5430 DL
 EXTERNAL PARTS �
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
5 8314138-6062-04 PWB OP 5430 DL BCDJ I 1
5 8314138-6066-01 PWB OP 5440 DL
5 8314138-6063-01 PWB OP 5450 DL
MAIN FRAME SECTION P2

2
4

3
a
a
5

1 8
a 9
a
6 a
a

a 5
7
a
a

10

a
12
15 13
12
a 14
12
13 11
13
15
magicolor 5430 DL
 MAIN FRAME SECTION �
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
5 8314138-2093-02 PAWL MC54X0 / MC5550/5570
I/C RAIL SECTION P3

2
a
a
1
3
a
a

a
a 4 7
5
6 PWB-D b
5
5 8
5 PC22

12
13
a
14 b
13

9
a

10

11

magicolor 5430 DL
 I/C RAIL SECTION Page. 3
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
8 8319335-1300-61 PHOTO INTERRUPTER I 1
I/C CONTACT SECTION P4

19

3
4
18
17 16 15
5
13 a
14 4 6
13 23 7

M12 9 a

24 a
S5
11
22 8
20
12 21 10

magicolor 5430 DL
 I/C CONTACT SECTION Page. 4
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
14 8319313-1300-51 FAN MOTOR B 1
P/H FRAME SECTION P5
1

2
3
4 1

5 2

a 8
3
7
A a
a
a
PC1
6
a
11
12
9
PC11

7
10

magicolor 5430 DL
 P/H FRAME SECTION �
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
7 8319335-1300-61 PHOTO INTERRUPTER I 2
8 8314138-3072-01 ACTUATOR
9 8314138-3071-02 BRACKET
10 1710584-001 WASTE TONER BOTTLE ACDJ A 1 Consumable
P/H FRAME SECTION P6
2

a
1 LV
5 4
a 5
3 F2
F1
11

11

6
7
6

6
b P/H

9
8

10

magicolor 5430 DL
 P/H FRAME SECTION Page. 6
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
7 8314138-0759-00 PRINT HEAD ASSY MC 5430/5440 DL I 1
7 8314138-0770-00 PRINT HEAD ASSY MC 5450
2 8314138-6206-02 POWER SUPPLY MC5430/5440
2 8314138-6207-02 POWER SUPPLY MC5450
DRIVE SECTION P7

5 8

e
a HS1
PC7
3 4 6
1 7
S2
2 PC4
9
10
b 24
11
12
15

13
14 CL5

c
16
23
17
18
14
22
10
14 PC21
c
21 d
4
PC10 S3
10
20
19

magicolor 5430 DL
 DRIVE SECTION �
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No. ��� ��� �� ����
10 8319335-1300-61 PHOTO INTERRUPTER I 3
24 8314138R70400 DRIVE ASSY mc54XX SERIES
DRIVE SECTION a P8

M4 26
a 25
2 1 4
M2 b
a c
a M3 6
7 CL1

9
CL4 11
5 12
3 a 13
8 10
M1
M5 14 16
15
a c b
2 4 24
b
20 17 A
21
19
A

d
22 18 a d
23

magicolor 5430 DL
 DRIVE SECTION Page. 8
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
1 8319314-2300-71 MOTOR B 2 a-9646030614
2 8319314-2300-61 MOTOR B 2 b-9721040001
3 8319314-2300-82 MOTOR B 1 c-9735030614
26 8314138-0763-00 Paper take up drive unit MC 5440 DL
27 8314138-2534-01 Gear MC 5440 DL
25 8314138R70000 MAIN DRIVE ASSY MC54X0
DRIVE SECTION P9

a 2
c 1
M11
a

2 a

M10 3
a

15
14
b
c
b M6
M7 11
10
c
9
15 8
7
14 11 6
5
13
4
16 12
13
12
9
10 d
8
7
17
6 d
5 4

magicolor 5430 DL
 DRIVE SECTION Page. 9
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
2 8319313-1300-61 FAN MOTOR B 2 b-9732030814
15 8319314-1300-41 MOTOR B 2
17 4138R7050 HOPPER DRIVE ASSY
0
TRANSFER BELT UNIT P 10

1
2 13 14
9
3 8 12
b
7
AIDC L
AIDC R
b
b 15
10
4
24 5
a 6 10 12 13
a 10 11
10 9
PC9
5 16
22
25 23 6
17
a

18

21 19
20

magicolor 5430 DL
 TRANSFER BELT UNIT Page. 10
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
13 8319372-1300-12 PHOTO SENSING ELEMENT I 2
21 1710592-001 TRANSFER BELT UNIT ACDJ A 1 Consumable
23 8319335-1300-61 PHOTO INTERRUPTER I 1
VERTICAL TRANSPORT UNIT P 11

29
A See P12

1
28

26
27 a

a
25

25
2
11 22 a
21 a a b 24 4

3
23 a
a 5
14 10
20 PC6
9

15 8 a a
16 7
19 18 b 6
c
17
13
12
12
11
magicolor 5430 DL
 VERTICAL TRANSPORT UNIT Page. 11
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
15 8319335-1300- 61 PHOTO INTERRUPTER I 1
VERTICAL TRANSPORT UNIT P 12

A See P11

1
2

2
See P4-12 3

4
22 21 1
5
14
a
e b 4
6
CL2

8
20
c
17 12 7
11 10 9
a
11
19 12

18
13

d 17 15
16 14 e

magicolor 5430 DL
 VERTICAL TRANSPORT UNIT Page. 12
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
22 1710593-001 TRANSFER ROLLER ACDJ A 1 Consumable
FUSING UNIT P 13

2 1

10

9 3
4
8

7
5
PC8

6
PC23

11

magicolor 5430 DL
 FUSING UNIT Page. 13
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
1 8314138-0756-00 FUSING UNIT 200V MC 5430/5440 DL CDJ I 1
1 8314138-0769-00 FUSING UNIT 200V MC 5450 DL
ELECTRICAL COMPONENTS P 14

a 3 a 5
1 4
a
a

2 a
f b

a
PWB-A

c
PWB-P HV1

a 6 c

12
a
16

15
a a 8
e 7
a
a HV2
13 11
10
14

9
d
magicolor 5430 DL
 ELECTRICAL COMPONENTS Page. 14
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
2 8314138-6060-02 PWB P MC 5430 DL (controller board) I 1 b-9739030814
2 8314138-6065-04 PWB P MC 5440 DL (controller board)
2 8314138-6061-04 PWB P MC 5450 DL (controller board)
4 8314138-0101-06 PWB A MC 5430 DL (engine controller board) I 1 d-9646040814
4 8314138-0105-05 PWB A MC 5440 DL (engine controller board)
4 8314138-0107-01 PWB A MC 5450 DL (engine controller board)
6 8314138-6210-01 HV transformer (HV1)
9 8314138-6213-01 HV transformer (HV2)
17 8314138-6070-01 PWB Assy (memory module 256MB)
250 SHEET TRAY UNIT P 15

b 17
4
2 a A See P16
1
c
5
3 d
c
c
6
7 c
16 8 1

15
14

10
9
13
d

12

11

magicolor 5430 DL
 250 SHEET TRAY UNIT Page. 15
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
8 8314138-3032-02 PAPER TAKE-UP ROLLER B 1
17 8314138-0757-00 CASSETTE ASSY MC 5430 DL S 1
17 8314138-0764-00 CASSETTE ASSY MC 5440 DL
250 SHEET TRAY UNIT P 16
16

1 17 A See P15
2 3

2 4
7
5
6

18 9

10
8
11

12
12

15

13
14
a
magicolor 5430 DL
 250 SHEET TRAY UNIT Page. 16
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
WIRING P 17

CN1 ACIN (LV)

CNPW (LV) PJ1A
1 GND1
4

CNCNT (LV)
PJ3CNT

CNHT (LV) CN4 PJ4A CN19

2 5

PJ2A
CN5
CNLV (LV) CN20

(To Duplex Unit)

CN14
PJ11A
3

PJ4 (PC6)
PJ16A
PJ28A

CN15
CN16 (CL2)
magicolor 5430 DL
 WIRING Page. 17
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
WIRING P 18

PJ5A PJ33 (S5) PJ19A PJ17 (M4)

1 4

CN12 CN11
PJ6A (CL1) CN13 (M12)

(To Lower Feeder Unit)

PJ15A CN25
PJ7 (PC4) PJ20A
2 5

PJ20 (PC7)
PJ6 (HS1)
PJ25A

PJ3 (PC22)
PJ11 (PC10)

PJ10A S2-3
3

CN17
(CL5)

S3-3 PJ10 (PC21)

S3-1
PJ3A
S2-1
magicolor 5430 DL
 WIRING Page. 18
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
4 8314138-6841-01 WIRE HARNESS ASSY D 1
WIRING P 19

PJ12A PJ8 (AIDC R)

1 PJ24A PJ2CNT

4
PJ9 (AIDC L)

PJ13A PJ1D PJ17A PJ1HV1

2 5

PJ2D

PJ33A
PJ18A PJ1HV2

PJ14A
6

PJ8A PJ31 (M6)

3

PJ32 (M7) CN27

PJ27A
PJ14 (M2)
PJ7A PJ16 (M1)

CN26 (CL4)

PJ15 (M3) PJ21 (M5)

magicolor 5430 DL
 WIRING Page. 19
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No. ��� ��� �� ����
WIRING P 20

PJ26A PJ18 (PC11)

1

PJ19 (PC1)

T1 (HV2) T1-1
2

T2 (HV2) T2-1 CN27 PJ13 (PC9)

3 4

CN1 CN2
5

magicolor 5430 DL
 WIRING Page. 20
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
WIRING ACCESSORIES AND JIGS P 21
1 6 11 16 21 26 31 36
7.6
6. 4

5.4

2 7 12 17 22 27 32 37

9.2

11.5
3 8 13 18 23 28 33 38

L=104

4 9 14 19 24 29 34 39

5.6

5 10 15 20 25 30 35 40

(mm) magicolor 5430 DL

 WIRING ACCESSORIES AND JIGS Page. 21
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
ACCESSORY PARTS P 22

2
5

magicolor 5430 DL
 ACCESSORY PARTS Page. 22
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
1 8314138-1026-02 Tray 1
2 8314138-1033-01 Tray 1
3 8314138-2017-01 CLANING MATERIAL B 1
4 8314138-2018-01 CLEANING PAD S 1
MANUAL FEED SECTION (magicolor 5440DL/5450)
P 24
3
1 34
4
5 33
6
2 11
7 8 9
26

31
4
14
25

32 2
10
15
30
18 27 28
29
19
23

20 24
21
14 12
13
22
17 16
15
19 18

magicolor 5430 DL/magicolor 5440 DL/magicolor 5450

 MANUAL FEED Page. 24
Key Parts No.or Description Destinations Class Qty. Standard parts
No. Sub-ass'y No.
34 8314138-0766-00 MANUAL FEED ASSY
MAINTANANCE LIST �

The items with no Page/Key numbers are not handled as spare parts.
No. Section PM Parts Description Maintenance Cycle�K=1,000) Parts No. Destinations Page/Key Note
Clean Replace
1 Processing sec- Toner Cartridge * - 6K - - MP **
tions (TC Y/ TC M/ TC C/ TC K)
2 Ozone Filter ****** - 120K 4138 0758 P4-12
00
3 Image Transfer Transfer Belt Unit - 120K 4540 111 B P10-21 MP **
section 100K 2P/J ***
120K 4540 112 ACDJ MP **
100K 2P/J ***
4 Transfer Roller ****** - 120K 4540 211 B P12-22
120K 4540 212 ACDJ
5 Waste Toner Bottle - 40K 4540 311 B P5-10 K ****
10K Y ,M ,C *****
40K 4540 312 ACDJ K ****
10K Y ,M ,C *****
6 Fusing section Fusing Unit - 200K 4138 0754 A P13-1 MP **
00
200K 4138 0755 B MP **
00
200K 4138 0756 CDJ MP **
00
7 Tray 1/Paper feed Paper Take-up Roller In trouble 300K 4138 3032 P15-8
section 02

* : The Toner Car�

** : Multi-print
*** : 2 printed pages/job
**** : When printed in black only
***** : When printed in color only
****** : The Transfer Roller and Ozone Filter are available as a kit and must be replaced at the same time.
Destination No. Destinations V Hz Model
No.
A A1 JAPAN 100 50/60 4138-
011
A2 JAPAN - - -
B USA, CANADA 120 50/60 4138-
311
C EUROPEAN TYPE 220-240 50/60 4138-
211
D D1 S.E ASIA THAILAND, SRILANKA, SINGAPORE, MALAYSIA, HONG 220-240 50/60 4138-
TYPE KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA 212
D3 OCEANIA AUSTRALIA, NEW ZEALAND 220-240 50/60 4138-
TYPE 212
E PHILIPPINES - - -
F F1 SAUDI ARABIA - - -
F2 SAUDI ARABIA - - -
G G1 C.S AMERICA - - -
G2 C.S AMERICA - - -
H TAIWAN - - -
I JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, - - -
CAMEROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA,
FRANCE, TUNISIA, IVORY COAST, MOROCCO
J CHINA 220-240 50/60 4138-
212
K KOREA - - -