TEST REPORT FOR ASYNCHRONOUS MOTORS

Work no Machine Type Serial no

8140005379.02 AML710L6ABAiTM 8140005379.02/1

Plant
Rembang

Customer
ABB Indonesia

Customer ref

Rev Date Description Prepared by Approved by

A 09/10/2015 First Revision ITDASPI1 Guido Vajna

ABB S.p.A – Discrete Automation and Motion Division

Test Engineer Test Manager

Spinelli Daniele Guido Vajna

Test date Inspector

08/10/2015
Production unit
Motors and Generators, Vittuone, Italy
Machine type AML710L6ABAiTM Serial no 8140005379.02/1 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 09/10/2015

MOTOR DATA PLATE

Power (kW): 5600 Stator Voltage (V): 6000 +/-10% Stator Current (A): 645
Stator Conn. (S/T) : STAR Frequency (Hz): 50 Rotation (Direction): Double
Stator Insulation Class: F Overtemperature (°C): 80 Service: S1
Rotor Voltage (V): 2009 Rotor Current (A): 1687 Rotor Conn. (S/T): TRIANGLE
Power Factor: 0,86 Rpm: 994 Ambient Temperature (°C): 40 / -20
IP Protection: 55 IC Ventilation: 616 IM Form: 1001
Weight: 18850 Dwg Outline: 3ITM523080-003 Rotor Number: 1454136
PCQ ABB and/or PFC: 2Q10400

INDEX
1) INSULATION RESISTANCE
2) SPACE HEATER RESISTANCE
3) STATOR RESISTANCES
4) ROTOR RESISTANCES
5) TRANSF. RATIO
6) NO LOAD
7) OVERSPEED
8) VIBRATIONS
9) NOISE
10) SHORT CIRCUIT
11) INSULATION RESISTANCE
12) HIGH VOLTAGE TEST
13) MEASURING INSTRUMENTS
14) REMARKS

2/12
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.
 Machine type AML710L6ABAiTM Serial no 8140005379.02/1 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 09/10/2015

1) INSULATION RESISTANCE
Operator: ITDASPI1 Test file: WCS1N.ABB

Temperature (°C): 22,0

MOhm Megger at Vdc

STATOR 1 1000,0 5000,0
ROTOR 1000,0 1000,0

2) SPACE HEATER RESISTANCE

Operator: ITDASPI1 Test file: WCS1N.ABB

Resistance (Ohm): 127,5

Voltage (V): 230,0
Power (W): 415

Space Heater Res. 2

Resistance (Ohm): 332,7

Voltage (V): 230,0
Power (W): 159

3/12
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.
 Machine type AML710L6ABAiTM Serial no 8140005379.02/1 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 09/10/2015

3) STATOR RESISTANCES
Operator: ITDASPI1 Test file: ACS1N.ABB

RESISTANCES

WINDING

Ohm
Mean UV 0,040936
Mean UW 0,040731
Mean VW 0,040695
Mean Phase Star at 22,0 °C. 0,020393
CARRIED RESISTANCE: Mean at 25 °C 0,020633

TEMPERATURE MEASUREMENT

STATOR:
thermoelements PT 100 Ohm at 0°C type.

1 2 3 4 5 6
Ohm 108,5 108,4 108,5 108,5 108,5 108,4
°C 22,1 21,8 22,1 22,1 22,1 21,8

Mean Stator Temperature: Star at 22,0 °C.

BEARINGS:
DE1 thermoelements PT 100 Ohm at 0°C type.

DE 1-1
Ohm 108,6
°C 22,3

NDE1 thermoelements PT 100 Ohm at 0°C type.

NDE 1-1
Ohm 108,5
°C 22,1

4/12
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.
 Machine type AML710L6ABAiTM Serial no 8140005379.02/1 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 09/10/2015

4) ROTOR RESISTANCES
Operator: ITDASPI1 Test file: BCS1N.ABB

CARRIED RESISTANCES

Ohm
Mean KL 0,006060
Mean KM 0,006066
Mean LM 0,006093
Mean Phase 0,009089
Mean Phase Star at 25°C 0,009172
Mean Phase Star at 95°C 0,010903
Mean Phase Star at 125°C 0,012055

TEMPERATURE MEASUREMENT

Rotor mean temperature: 22,0 °C.

5) TRANSFORMATION RATIO
Operator: ITDASPI1 Test file: FCS1N.ABB

Frequency (Hz): 50,0

Supply: STATOR

Stator

Phase UV: 6034,4 Phase UW: 6030,9

Phase VW: 6032,7 Mean: 6032,7

Rotor

Phase KL: 2011,0 Phase KM: 2010,0

Phase LM: 2010,5 Mean: 2010,5

5/12
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.
 Machine type AML710L6ABAiTM Serial no 8140005379.02/1 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 09/10/2015

6) NO LOAD
Operator: ITDASPI1 Test file: DCS1N.ABB

ACQUIRED DATA

Voltage (V) Current (A) Power 1 (W) Power 2 (W) Total Power Cos fi V^2 E-4
(W)
6614,3 212,75 742935,0 -662878,7 80056,3 0,033 4374,9
6050,0 172,61 555069,1 -488004,8 67064,3 0,037 3660,2
5783,1 159,03 490909,2 -427625,5 63283,7 0,040 3344,4
5453,0 145,06 424989,9 -364913,7 60076,2 0,044 2973,5
3637,2 90,48 186319,8 -141631,0 44688,9 0,078 1323,0
3074,8 75,86 136867,5 -95013,0 41854,5 0,104 945,4
2464,1 60,80 94169,6 -53743,1 40426,5 0,156 607,2
1842,4 46,36 59422,5 -23385,5 36037,0 0,244 339,4

Current 1 (A) Current 2 (A) Current 3 (A) Diff %

212,45 212,80 213,00 0,26
172,40 172,66 172,76 0,21
158,80 159,12 159,16 0,23
144,85 145,15 145,18 0,23
90,30 90,62 90,53 0,35
75,72 75,96 75,89 0,31
60,69 60,88 60,82 0,32
46,29 46,41 46,38 0,27

TEMPERATURE MEASUREMENT
STATOR:
thermoelements PT 100 Ohm at 0°C type.

1 2 3 4 5 6
Ohm 120,6 120,8 120,7 120,6 120,8 120,8
°C 53,5 54,0 53,8 53,5 54,0 54,0

Mean Stator Temperature: 53,8 °C

BEARINGS:
DE1 thermoelements PT 100 Ohm at 0°C type.

DE 1-1
Ohm 116,7
°C 43,4

NDE1 thermoelements PT 100 Ohm at 0°C type.

NDE 1-1
Ohm 116,4
°C 42,6

6/12
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.
Machine type AML710L6ABAiTM Serial no 8140005379.02/1 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 09/10/2015

RESULTS

Nominal Voltage (V) Frequency (Hz) Resistance 25°C (Ohm)

6000 50,0 0,020633

LOSSES SEPARATION

No Load Current Copper Losses Fric. Wind. Iron Losses (W) Total Losses (W) Cos fi
(A) (W) Losses (W)
170,38 1995,8 35705,0 29592,7 67293,5 0,038

7/12
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.
 Machine type AML710L6ABAiTM Serial no 8140005379.02/1 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 09/10/2015

7) OVERSPEED
Operator: ITDASPI1 Test file: WCS1N.ABB

RPM = 1200,0 for 120 seconds.

8) VIBRATIONS
Operator: ITDASPI1 Test file: GCS1N.ABB

Frequency (Hz): 50,0

Voltage (V): 6000

Motor type: HORIZONTAL

Motor Conditions:
No load condition

Measure with velocimeter/accelerometer.

Measurement Unit: mm/s
Unit Expression: rms

Horizontal DE: 1,30 Horizontal NDE: 0,80

Vertical DE: 1,10 Vertical NDE: 0,91
Axial DE: 1,00 Axial NDE: 1,10

8/12
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.
 Machine type AML710L6ABAiTM Serial no 8140005379.02/1 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 09/10/2015

9) NOISE
Operator: ITDASPI1 Test file: KCS1N.ABB

Measurement Setup

10LogS: 18,65 S (m^2): 73,29

Measure Distance (m): 1,00 Test Voltage (V): 6000,0
Test Frequency (Hz): 50,0 Lp (dBA): 85
Lw (dBA): 0,00 Toler. (dBA): 1,00

Motor:
Horizontal
With Cooler (Horizontal)
No Load

DATA

16 Hz 31,5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1 kHz 2 kHz 4 kHz 8 kHz dB(A)

1 76,62 82,07 87,83 83,57 80,82 74,06 75,53 78,21 75,70 76,47 83,80
2 76,73 84,00 85,37 84,39 84,51 76,67 74,91 74,07 76,38 76,52 83,48
3 77,34 83,83 86,38 82,84 85,21 76,39 75,04 76,89 74,68 74,75 83,60
4 77,94 84,00 85,55 84,64 84,60 75,88 74,90 71,50 76,19 75,75 82,95
5 79,66 84,77 87,93 88,03 84,52 74,07 73,30 74,83 71,10 70,61 81,90
6 78,50 86,23 87,80 84,35 83,72 75,66 72,90 71,86 74,26 73,85 81,77
7 77,11 87,39 88,70 84,02 88,70 76,95 74,80 75,74 75,63 75,25 84,56
8 76,45 85,25 86,41 85,25 90,30 75,17 77,29 78,58 76,62 76,49 86,17
9 76,22 82,04 85,85 82,83 80,35 74,63 74,69 75,64 72,85 73,02 81,82
10 77,80 83,81 82,07 84,24 82,86 76,43 76,28 75,24 74,64 73,46 82,90
11 76,49 82,20 85,00 85,69 83,37 75,57 75,11 76,52 75,97 74,68 83,45
12 75,77 81,86 83,76 85,57 82,70 75,71 75,79 76,38 75,80 74,60 83,39
13 78,04 83,94 86,56 89,25 83,69 74,42 71,91 71,89 72,72 72,15 81,45
14 77,65 84,85 85,89 82,28 81,47 74,24 73,68 71,80 72,86 71,70 80,65
15 78,45 85,83 84,87 85,62 85,66 74,79 73,41 73,10 73,87 72,13 82,23
16 76,12 83,94 85,28 83,84 83,00 75,22 76,52 79,65 75,50 75,22 84,58
Lp (dB) 77,43 84,40 86,24 85,19 84,95 75,46 74,97 75,82 74,93 74,51 83,26
Lb 70,60 72,58 68,38 66,34 68,25 66,07 67,65 64,87 62,48 58,98 71,96
K1 1,01 0,30 0,00 0,00 0,00 0,53 0,89 0,36 0,25 0,00 0,33
K2 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
Lpf 76,42 84,11 86,24 85,19 84,95 74,93 74,08 75,46 74,67 74,51 82,97
Lw(dB) 95,07 102,76 104,89 103,84 103,60 93,58 92,73 94,11 93,32 93,16 101,62

9/12
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.
Machine type AML710L6ABAiTM Serial no 8140005379.02/1 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 09/10/2015

10/12
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.
 Machine type AML710L6ABAiTM Serial no 8140005379.02/1 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 09/10/2015

10) SHORT CIRCUIT

Operator: ITDASPI1 Test file: ECS1N.ABB
Frequency: 50,0 Hz.

ACQUIRED DATA

Voltage (V) Current (A) Power 1 (W) Power 2 (W) Total Power (W) Cos Fi
1558,7 802,80 762513,6 -477393,9 285119,8 0,132
1466,6 748,85 668512,1 -419848,9 248663,2 0,131
1285,9 647,76 506418,1 -319136,4 187281,7 0,130

Current 1 (A) Current 2 (A) Current 3 (A) Diff %

801,73 802,86 803,81 0,26
748,10 748,71 749,75 0,22
647,07 647,68 648,52 0,22

11/12
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.
 Machine type AML710L6ABAiTM Serial no 8140005379.02/1 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 09/10/2015

11) INSULATION RESISTANCE

Operator: ITDASPI1 Test file: WCS1N.ABB

Insulation resistance before and after high voltage test

Temperature (°C): 51,9

MOhm Megger at Vdc

STATOR 1 1000,0 5000,0
ROTOR 1000,0 1000,0
STATOR RTD'S 1000,0 500,0
BEARINGS RTD'S 1000,0 500,0
SPACE HEATER 1 1000,0 1000,0
SPACE HEATER 2 1000,0 1000,0

12) HIGH VOLTAGE TEST

Operator: ITDASPI1 Test file: WCS1N.ABB
High voltage test on stator winding: star point opened – one phase at a time, two phases earthed

Voltage (V) Duration (sec)

STATOR 1 13600,0 60,0
ROTOR 5018,0 60,0
STATOR RTD'S 1500,0 60,0
SPACE HEATER 1 1500,0 60,0
SPACE HEATER 2 1500,0 60,0

13) MEASURING INSTRUMENTS

INVENTORY # SERIAL # MODEL DESCRIPTION CALIBRATION EXPIRY
42624 101366368 BM15 INSULATION TESTER 30/07/2016
41065 3146A45055 34401A MULTIMETER 31/10/2015
41123 MY41004517 34401A MULTIMETER 31/03/2016
40754 24 SHUNT 30/11/2015
40033 TN92780BA 4000 WATTMETER 29/02/2016
42004 353170102 VKM 24/2/H VOLTAGE TRANSF. 31/08/2016
42005 353170103 VKM 24/2/H VOLTAGE TRANSF. 31/08/2016
42143 353170401 SKG 24 CURRENT TRANSF. 31/07/2016
42144 353170402 SKG 24 CURRENT TRANSF. 31/07/2016
42550 34185 N500 VIBROMETER 30/05/2016
40441 2649115 2250-L PHONOMETER 31/07/2016
418 3006004 4231 PISTONPHONE 31/03/2016
40528 761396 STIFFNESS TEST 27/04/2016

14) REMARKS
12/12
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2013 ABB.