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Polycom High-Pressure Grinding Roll.: Polysius
Polycom High-Pressure Grinding Roll.: Polysius
tk
A company
of ThyssenKrupp
Technologies
Polysius
POLYCOM® high-pressure grinding roll.
The proven energy-saving grinding system.
One of the principal reasons for The popularity of this type of Modern, user-friendly regu-
the outstanding success of the mill is due to the excellent lating, monitoring and control
high-pressure grinding roll in operating results, the substan- devices, combined with
the cement industry is its low tial reduction in energy con- advanced process technology,
power requirement. Today, sumption with resulting cost ensure reliable and effective
this mill is employed all around savings and the enormous operation of the plant and an
the world for the grinding of throughput increases when efficient process cycle.
cement raw material, cement incorporated into existing con-
clinker and granulated blast ventional grinding plants.
furnace slag. Uneconomical plant compo-
nents can then be shut down,
Since the POLYCOM® was introducted by slashing operating and mainte-
Polysius onto the market in 1985 more than 250 nance expenses.
units have been sold, so that almost half of the
approximately 500 mills operating worldwide on POLYCOM® units are designed
the interparticle comminution principle bear the for throughput rates of up to
name POLYCOM® and stand for »Made by 1,300 tph. The mill feed mat-
Polysius«. erial can be dry or moist with
a largest feed grain size of up
to 60 mm.
Primary grinding
Finish grinding When the high-pressure grinding
Use of the high-pressure roll is used as a primary mill, the throughput of
grinding roll for finish grinding existing grinding plants is increased by up to 40 %
achieves the greatest energy and the energy requirement of the overall plant is
savings, which can be as reduced by up to 20 %.
high as 50 %, compared with
conventional tube mill systems.
Feed material with up to 4 %
moisture content is dried in the
separator. Material with higher
moisture contents is dried in
a separate unit, for instance a
shaft-type flash dryer.
Combi grinding
Used in combi grinding systems, the POLYCOM®
brings energy savings of up to 40 % compared with
conventional tube mill systems, as well as increas-
ing the throughput of existing
tube mill grinding plants by
over 100 %. As the product of
the primary grinding circuit is
separated material, the tube
mills can be dimensioned small-
er than usual if the combi grind-
ing system is a new installation.
The material is dried in the tube
mill. This system allows the
incorporation of several tube
mills and permits separate pri-
mary grinding of different com-
ponents. The defined size of the
feed material allows optimum
grading of the ball charge.
Technical Data. 7
L2
Y
X
Z
H
L1
Size 1 2 3 4 5 6 7 8 9 10
Type 10/3 10/4 12/4 12/5 13/5 13/6 14/6 14/7 15/7 15/8 16/8 16/9 17/10 17/11 19/11 19/12 20/12 20/13 22/13 22/15
Roll diameter mm 1,050 1,200 1,300 1,400 1,520 1,600 1,740 1,870 2,050 2,200
Roll width mm 380 460 460 520 520 600 600 660 660 760 760 900 1,000 1,100 1,100 1,200 1,200 1,300 1,300 1,500
Grinding force kN 3,400 4,300 5,700 7,000 8,600 11,000 13,500 17,000 20,000 26,000
Drive power kW 300 450 560 900 1,100 1,450 1,650 1,900 2,500 3,400
L1 mm 1,700 1,900 2,000 2,100 2,400 2,500 2,600 2,900 3,000 3,200
L2 mm 3,145 3,600 3,795 4,270 4,750 4,965 5,615 6,130 6,460 7,500
B mm 1,690 1,930 2,020 2,170 2,410 2,560 2,860 3,100 3,250 4,000
H mm 1,685 1,845 1,955 2,095 2,295 2,565 2,755 3,160 3,160 3,700
Y mm 3,795 3,990 4,150 4,675 5,675 5,750 6,000 6,700 6,910 8,000
Z mm 6,280 6,640 6,700 7,350 7,470 7,410 8,070 8,500 8,540 9,300
X mm 6,140 6,650 7,060 7,760 8,980 9,230 9,830 11,050 11,500 12,800